KUHN FC3160TCD User manual

Original instructions
KN284EGB_A
Read carefully before starting the machine
Operator's manual
Mower conditioner
---A1011-00E00001 > ---A1011-00E99999
FC3160-3560-4060 TCD
KN284EGB_A - English - 01-2019
*KN284EGB_A*

1. - Dear Owner
FC3160-3560-4060 TCD
3
KN284EGB_A
Mower conditioner
1. Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and
improvement. You will find, as have thousands of owners all over the world, that you have the best that
engineering skill and actual field testing can produce. You have purchased a dependable machine, but only
through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The
performance you get from this machine is largely dependent on how well you read and understand this
manual and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND
MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR
REFERENCE. Pass it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured
andcarefullyinspectedinthesamefactorythatbuilds the machineto assure high quality and accurate fitting
of any necessary replacements.
About improvements
We are continually striving to improve our products. We therefore reserve the right to make improvements
or changes when it becomes practical to do so, without incurring any obligations to make changes or
additions to the equipment sold previously.
Wear parts
Wearing parts fitted on our machines have been tested in very different situations to optimize their service
life. Nevertheless, the service life depends highly on the conditions of use (products to handle, soil, weather
conditions, etc...).
Document illustrations
The illustrations in this manual may be based on one type of machine only. However, all instructions apply
to all machines covered in this manual.
Copyright 2019 KUHN

FC3160-3560-4060 TCD
42. - Contents
KN284EGB_A
Mower conditioner
2. Contents
1. Dear Owner .....................................................................................................................3
2. Contents..........................................................................................................................4
3. Identification of the machine.........................................................................................7
3.1 Front view ........................................................................................................................................ 7
3.2 Rear view......................................................................................................................................... 7
3.3 Location of the plates....................................................................................................................... 8
3.3.1 Location of the plates .........................................................................................................8
3.3.2 Description..........................................................................................................................8
3.4 Optional equipment........................................................................................................................ 12
4. Safety.............................................................................................................................13
4.1 Description of symbols used in this document...............................................................................13
4.2 Safety instructions ......................................................................................................................... 14
4.2.1 Introduction....................................................................................................................... 14
4.2.2 Read and follow the safety instructions............................................................................ 14
4.2.3 Safety decals.................................................................................................................... 15
4.2.4 Precautions to be taken before carrying out any operations on the machine................... 15
4.2.5 Precautions when coupling............................................................................................... 15
4.2.6 PTO shaft.......................................................................................................................... 16
4.2.7 Hydraulic circuit................................................................................................................ 18
4.2.8 Remote controlled components........................................................................................ 18
4.2.9 Precautions when driving ................................................................................................. 19
4.2.10 Precautions when driving on public roads........................................................................ 19
4.2.11 Maximum speed...............................................................................................................20
4.2.12 Tyres................................................................................................................................. 21
4.2.13 Precautions to take before using the machine ................................................................. 21
4.2.14 Precautions during manoeuvres....................................................................................... 21
4.2.15 Precautions for machine use............................................................................................ 22
4.2.16 Projection of stones and foreign objects...........................................................................23
4.2.17 Waste disposal .................................................................................................................23
4.2.18 Precautions for maintenance and repair work.................................................................. 24
4.2.19 Burn hazard......................................................................................................................24
4.2.20 Precautions to take before using the parking stands........................................................ 25
4.3 Location and description of safety decals on the machine ............................................................ 26
4.3.1 Location of safety decals..................................................................................................26
4.3.2 Description of safety decals.............................................................................................. 27

2. - Contents
FC3160-3560-4060 TCD
5
KN284EGB_A
Mower conditioner
4.4 Road safety equipment and recommendations............................................................................. 28
4.4.1 Tyre pressure ................................................................................................................... 29
4.4.2 Instructions specific to France.......................................................................................... 29
4.4.3 Specific recommendations for the European Union......................................................... 30
4.5 Likely critical failures...................................................................................................................... 30
4.6 Incorrect use of the machine by the user ...................................................................................... 31
4.7 Limit state criteria........................................................................................................................... 31
4.8 Machine handling .......................................................................................................................... 31
5. Machine specifications................................................................................................ 33
5.1 Description and glossary ............................................................................................................... 33
5.1.1 Designated use of the machine........................................................................................ 36
5.2 Technical specifications................................................................................................................. 36
5.2.1 Designated parameters.................................................................................................... 36
5.3 Required equipment...................................................................................................................... 37
5.3.1 Check chains.................................................................................................................... 37
5.4 Sound levels.................................................................................................................................. 37
6. Putting into service...................................................................................................... 38
6.1 Description of control elements ..................................................................................................... 38
6.2 Coupling and uncoupling............................................................................................................... 39
6.2.1 Description of coupling elements ..................................................................................... 39
6.2.2 Prevention against unauthorised use............................................................................... 39
6.2.3 Preparing the tractor......................................................................................................... 39
6.2.5 Hydraulic connections......................................................................................................42
6.2.6 Electrical connections....................................................................................................... 43
6.2.7 Fit the check chains.......................................................................................................... 43
6.2.8 Primary PTO shaft............................................................................................................ 43
6.2.9 Intermediate PTO shaft .................................................................................................... 45
6.2.10 Adjusting the machine...................................................................................................... 48
7. Instructions for transport............................................................................................ 50
7.1 Transport position.......................................................................................................................... 50
7.2 Putting the machine into transport position ................................................................................... 51
7.3 Conformity with the road regulations............................................................................................. 52
7.4 Machine transport using transport means ..................................................................................... 53
8. Instructions for work................................................................................................... 54
8.1 Putting the machine into work position.......................................................................................... 54
8.2 Adjustments in working position .................................................................................................... 55
8.2.1 Cutting height................................................................................................................... 55
8.2.2 Ground pressure .............................................................................................................. 57
8.2.3 Finger conditioning rotor speed........................................................................................ 58
8.2.4 Conditioning intensity....................................................................................................... 59
8.2.5 Swathing and wide spreading .......................................................................................... 60

FC3160-3560-4060 TCD
62. - Contents
KN284EGB_A
Mower conditioner
8.3 Machine use .................................................................................................................................. 66
8.3.1 Drive speed ......................................................................................................................66
9. Recommendations for uncoupling.............................................................................67
10. Optional equipment......................................................................................................69
10.1 Check chains ................................................................................................................................. 69
10.2 Lifters............................................................................................................................................. 69
10.3 Swath shields for offset swathing................................................................................................... 70
10.4 1 3/8 - 21 spline yoke..................................................................................................................... 70
10.5 Raised skid shoes adjustable in height.......................................................................................... 70
10.5.1 Adjustments...................................................................................................................... 71
10.6 SMV sign ....................................................................................................................................... 73
11. Maintenance and storage ............................................................................................74
11.1 Frequency chart............................................................................................................................. 74
11.2 Cleaning the machine.................................................................................................................... 75
11.3 Lubrication ..................................................................................................................................... 77
11.3.1 PTO shafts........................................................................................................................ 77
11.3.2 Grease.............................................................................................................................. 81
11.3.3 Draining............................................................................................................................ 82
11.4 Maintenance .................................................................................................................................. 87
11.4.1 Checking the oil levels...................................................................................................... 87
11.4.2 Inspection of knives and securing elements..................................................................... 88
11.4.3 Fitting of the lifters ............................................................................................................98
11.4.4 Ground pressure adjustment system.............................................................................. 101
11.4.5 Rotor maintenance.........................................................................................................105
11.4.6 Rotor safety system........................................................................................................106
11.4.7 Tyre pressure...................................................................................................................117
11.4.8 Changing of a wheel........................................................................................................118
11.5 Storage .........................................................................................................................................119
11.5.1 At the end of each season...............................................................................................119
11.5.2 At the start of each season............................................................................................. 120
11.5.3 Storage........................................................................................................................... 121
11.6 Dismantling and scrapping of the machine.................................................................................. 121
12. Troubleshooting guide...............................................................................................122
13. Limited Warranty ........................................................................................................125

3. - Identification of the machine
FC3160-3560-4060 TCD
7
KN284EGB_A
Mower conditioner
3. Identification of the machine
3.1 Front view
3.2 Rear view

FC3160-3560-4060 TCD
83. - Identification of the machine
KN284EGB_A
Mower conditioner
3.3 Location of the plates
- Do not remove the manufacturer,
homologation and marking plates attached
to the machine.
3.3.1 Location of the plates
- Please write below the type and serial number of
the machine.
• Serial Number:
- This information is to be given to the Kuhn
authorized dealer for any spare parts order or
warranty claim.
3.3.2 Description
Model identification plate
1: Manufacturer name and address
3: Brand
4: KUHN logo
5: Description of the machine
7: Model
9a: Machine serial number
9b: Barcode (Machine serial number)
12: Weight empty (Minimum/Maximum)
18: Data matrix
19: Plate reference
27: Place of manufacture
28: Manufactured by... for...
34: Special operation
TYPE
MASSE kg
KUHN S.A.
67700 SAVERNE - FRANCE
N°
MADEINFRANCE
9: Serial Nr. 34: Ex
5: Machine
7: Model
09993000
3: Brand
kg
kg
12: Unladen Mass min/Max
3: 商 Brand
9: 机架号 Serial Nr. 34: Ex
5: 机器描述 Machine
7: 型号 Model
kg
12: 卸重量最小/最大Unladen Mass min/max kg
1
34
18
19
3
9a
5
7
12
28
27
9b
4

3. - Identification of the machine
FC3160-3560-4060 TCD
9
KN284EGB_A
Mower conditioner
Certification plate (CE)
For machines aimed at countries which are
members of the European Union (EC marking).
4: KUHN logo
7: Model
9: Machine serial number
19: Plate reference
23: Logo CE
24: Manufacturing year
26: Model year
54: Data matrix
Certification plate (EAC)
For machines aimed at countries member of the
Eurasian customs union (EAC marking).
4: KUHN logo
7: Model
9: Machine serial number
19: Plate reference
23: Logo EAC
25: Manufacturing year
26: Model year
54: Data matrix
24: Year of Construction
26: Model Year
7: Model
9: Serial Nr.
23
54
4
19
7
9
24
26
25: Month-Year of Construction
26: Model Year
7: Model
9: Serial Nr.
23
54
4
26
25
7
9
19

FC3160-3560-4060 TCD
10 3. - Identification of the machine
KN284EGB_A
Mower conditioner
European certification plate
For machines with European approval.
- Modification of the machine's configuration
may necessitate an update of its road
approval. Contact your Kuhn dealer for all
information.
2: Manufacturer
3: Brand
7: Model
9: Machine serial number
10: Certification number
11: Category
15: Technically permissible maximum mass per
axle
16: Maximum vertical static load applied by the
machine on the towing eye
19: Plate reference
20: Towed tool / Brake configuration
• T-1: Drawbar
• T-2: Stiff drawbar
• T-3: Middle axle
• B-1: Without braking
• B-2: Inertia brake
• B-3: Hydraulic braking
• B-4: Pneumatic braking
54: Data matrix
56: Technically permissible maximum laden
mass (PTAC)
Importer plate (BRASIL)
For machines to be sent to Brazil.
1: Manufacturer name and address
4: KUHN logo
7: Model
9: Machine serial number
19: Plate reference
24: Manufacturing year
54: Data matrix
9: Serial Nr.
3: Brand
10: Approval Nr
kg
kg
kg
13: Max. permissible Masses
56: Total
16: Drawbar
15: Axle 1
A-0
A-1
11: Cat.
B-2
kg
B-1
B-3
T-1 T-2 T-3
20: Towable /
config
Brake-B x
Tong.-T
15: Axle 2 kgA-2
15: Axle 3 kgA-3
B-4
7: Model
2
3
11
10
9
56
16
15
13
19
54 20 7
0000
24: Year of Construction
09993700
MODEL1234
7: Model
19
18 4
1
24
7

3. - Identification of the machine
FC3160-3560-4060 TCD
11
KN284EGB_A
Mower conditioner
Country certification plate
- Modification of the machine's configuration
may necessitate an update of its road
approval. Contact your Kuhn dealer for all
information.
2: Manufacturer
3: Brand
6: Type, Variant, Version
7: Model
9: Machine serial number
10: Certification number / Place and time of
receipt
13: Maximum permissible masses
14: Technically permissible maximum laden
mass (PTAC)
15: Technically permissible maximum mass per
axle
16: Maximum vertical static load applied by the
machine on the towing eye
19: Plate reference
24: Manufacturing year
54: Data matrix
57: Weight empty (Minimum/Maximum)
3: Brand
10: Approval Nr./
Lieu date récept.
TYPE
6: Typ. Var. Ver. VARIANTE VERSION
9: Serial Nr.
kg
kg
kg
13: Max.
permissible Masses
14: Total PTAC
16: Drawbar
15: Axle 1
A-0
A-1
24: Year of Construction
15: Axle 2 kgA-2
15: Axle 3 kg
A-3
kg
57: Unladen Mass
7: Model
2
54
16
15
19
24
3
10
6
9
57
7
13
14

FC3160-3560-4060 TCD
12 3. - Identification of the machine
KN284EGB_A
Mower conditioner
3.4 Optional equipment
- Tick box corresponding to the equipment fitted on
your machine:
Check chains.
Lifters.
Swath shields for offset swathing.
1 3/8 - 21 spline yoke.
Raised skid shoes adjustable in height.
SMV sign.

4. - Safety
FC3160-3560-4060 TCD
13
KN284EGB_A
Mower conditioner
4. Safety
4.1 Description of symbols used in
this document
This symbol indicates a potentially hazardous
situation that if not avoided, could result in serious
bodily injury.
This symbol is used to identify special instructionsor
procedures which, if not followed strictly, could
result in machinery damage.
This symbol is used to communicate technical
information of particular interest.

FC3160-3560-4060 TCD
14 4. - Safety
KN284EGB_A
Mower conditioner
4.2 Safety instructions
4.2.1 Introduction
The machine must only be operated, maintained
and repaired by competent persons who are familiar
with machines' specifications and operation and
aware of safety regulations for preventing
accidents.
The operator must imperatively respect safety
instructions in this manual and in the warnings
posted on the machine. The operator is also obliged
to respect current legislation concerning accident
prevention, work safety and public traffic circulation.
Designated use of the machine also means
following operation, maintenance and repair
recommendations given by the manufacturer, and
using only genuine spare parts, equipment and
accessories, as recommended by the manufacturer.
The manufacturer is not held liable for any damage
resulting from machine applications other than
those specified by the manufacturer. Any use other
than the designated operation is at the risk and
responsibility of the operator.
The manufacturer is not held liable for any damage
or accident resulting from machine modifications
carried out by the operator himself or by a third party
without previous written agreement from the
manufacturer.
4.2.2 Read and follow the safety instructions
- Before using the machine, carefully read all the
safety instructions in this manual and the warnings
placed on the machine.
- Before starting work, the operator must be familiar
with all machine controls, handling devices and
their functions. It is too late to learn once work has
been started!
- Never let anyone operate the machine who is not
trained to do so.
- Should you have any difficulties in understanding
any parts of this manual, please contact your
KUHN dealer.

4. - Safety
FC3160-3560-4060 TCD
15
KN284EGB_A
Mower conditioner
4.2.3 Safety decals
Safety warning decals are placed in pictorial form on
various parts of the machine. They are there to warn
you of potential dangers and to tellyou how to avoid
accidents.
- Always keep the safety decals clean and
readable, and replace them when they are worn,
damaged, missing or illegible.
4.2.4 Precautions to be taken before carrying
out any operations on the machine
- Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage
the PTO drive, turn off the engine, remove ignition
key and wait until all moving parts have come to a
complete stop and apply park brake.
4.2.5 Precautions when coupling
- Before attaching the machine, make sure that it
cannot accidentally start moving (chock the
wheels) and that the parking stand is in the right
position.
- The machine must only be attached to the hitch
points provided for this purpose.
- Do not stand between the machine lower hitching
points or between the tractor lower hitching points
during coupling maneuvers.
- Never stand between the tractor and the machine
when operating the three point linkage.
- Do not stand between the machine and the tractor
or on the machine without having first applied the
tractor parking brake and placedthe gearbox in the
neutral position.

FC3160-3560-4060 TCD
16 4. - Safety
KN284EGB_A
Mower conditioner
4.2.6 PTO shaft
- Use only PTO shafts supplied with the machine
or recommended by the machine manufacturer.
- The protective shield of the tractor PTO stub, the
PTO shaft guards and the protective shield of the
machine input shaft must always be in place and
in good condition.
- Make sure that the PTO shaft guards are secured
with the safety chains provided. Check that the
PTO shaft guard can turn freely a full rotation
independent of the shaft.
- Any worn or damaged guards must be replaced
immediately. A worn guard or an unprotected
PTO shaft can cause a serious or even a lethal
accident.
- Do not wear loose clothing that could be caught
in the rotating PTO shaft.
- Before attaching or removing a PTO shaft, or
before doing any work on the machine,
disengage the PTO drive, turn off the engine,
remove ignition key and wait for all moving parts
to come to a complete stop.
- If the primary PTO shaft is equipped with a torque
limiter or a free wheel, these must be fitted on the
machine side.
- Ensure that the PTO shaft is always correctly
fitted and locked into place.
- Before connecting the PTO shaft, ensure that the
PTO speed (rotational frequency) and direction of
rotation are in line with the machine
manufacturer's recommendations.
- Before engaging the PTO drive, make sure that
there are no people or animals near the machine.
Never engage the PTO drive when the tractor
engine is stopped.

4. - Safety
FC3160-3560-4060 TCD
17
KN284EGB_A
Mower conditioner
- Do not install any adapter device that results in a
portion of the tractor PTO stub, the rotating PTO
shaft, or the adapter to be unguarded. The tractor
master shield shall overlap the end of the splined
shaft and the added adaptor device as outlined in
the table.
PTO type Diameter X splines A ±5 mm (0.20’’)
1 35 mm (1.378’’) 6 85 mm (3.35’’)
236 mm (1.42’’) 885 mm (3.35’’)
3 35 mm (1.378’’) 21 85 mm (3.35’’)
445 mm (1.772’’) 20 100 mm (4.00’’)
5 44 mm (1.732’’) 6 100 mm (4.00’’)
- When uncoupling the machine, rest the PTO
shaft on the support specially provided, and
replace protective shield on the PTO stub of the
tractor.
- Read and follow the instructions in the operator's
manual provided with the PTO shaft.
A

FC3160-3560-4060 TCD
18 4. - Safety
KN284EGB_A
Mower conditioner
4.2.7 Hydraulic circuit
Caution! The hydraulic circuit is under high
pressure. Maximum pressure at work: 200 bar
(2901 psi).
- Before connecting hoses to the tractor hydraulics,
ensure that tractor and machine circuits are not
under pressure.Before disconnecting a hose,
depressurize the hydraulic circuit.
- To avoid making incorrect connections, mark
hydraulic couplers and corresponding hoses with
colors. WARNING! Functions could be reversed
(for example: lift/lower) and cause accidents.
- Regularly make visual inspection to check if
hydraulic hoses are damaged or worn. In case of
normal wear, the hydraulic hoses must be
replaced every 5 years. Damaged or worn hoses
must immediately be replaced. When replacing the
hydraulic hoses, only use hoses with the
specification recommended by the manufacturer of
the machine.
- To locate a leak, use appropriate means. Protect
body and hands from liquid under pressure.
- Any liquid under pressure (particularly oil from
hydraulics) can penetrate the skin and cause
severe injury. If injured, see a doctor immediately,
there could be danger of infection.
- Before any adjustments, maintenance or repairs
are carried out, lower the machine to the ground,
depressurize the hydraulics, turn off the engine,
remove ignition key and wait until all moving parts
have come to a complete stop.
4.2.8 Remote controlled components
- Danger of crushing and shearing can exist when
components are operated by hydraulic or
pneumatic controls. Keep away from these
danger zones.

4. - Safety
FC3160-3560-4060 TCD
19
KN284EGB_A
Mower conditioner
4.2.9 Precautions when driving
- Tractor handling, stability, performance and
braking efficiency are all affected by weight
distribution, trailed or mounted implements,
additional ballast and driving conditions. It is
therefore of great importance that the operator
exercises caution in every given situation.
- Groundspeed must be adapted to ground
conditions as well as to roads and paths. Always
avoid abrupt changes of direction.
- Be particularly cautious when turning corners,
paying attention to machine overhang, length,
height and weight.
- Never use a narrow track tractor on very uneven or
steeply sloping ground.
- Never leave the tractor seat while the machine is
operating.
- Carrying people or animals on the machine when
working or in transport is strictly forbidden.
4.2.10 Precautions when driving on public
roads
Dimensions
- Depending on the dimensions of the machine,
contact the relevant authorities to ensure that it
can be legally transported on public roads.
- If the machine is over the maximum legal size,
follow the local regulations for special
transportation of oversize equipment.
Gross weight and weight per axle
- Respect the tractor gross weight, its lift capacity
or the permissible maximum load on the
attachment and the maximum load per axle.
- The front axle load (1) must never, under any
circumstances, be less than 20% of the tractor's
unladen weight. If necessary, add ballast weights
to the front or to the rear to preserve the steering
and braking efficiency.
- Do not exceed the gross machine weight ratingor
the maximum machine axle load allowed.
kg
lb
kg
lb
1

FC3160-3560-4060 TCD
20 4. - Safety
KN284EGB_A
Mower conditioner
For machines with hoppers or tanks:
- If the total weight exceeds the machine's
total gross weight, empty the hopper to
travel on public roads.
- In any case, we recommend to travel on
public roads with empty hoppers and
tanks.
Transport position
- Before transporting the machine on public roads,
place the machine into its transport position,
according to the instructions in this manual.
Lights and indicators
- Before transporting the machine on public roads,
ensure that all legally required lightings and
signallings are in place.
- Ensure that lightings and signallings are clean
and in good working order. Replace any missing
or broken equipment.
- Always obey current regulations for driving
on roads.
4.2.11 Maximum speed
- Always keep to the legal speed limit for driving a
tractor-machine assembly on public roads.