AG-BAG G6000 User manual

2320 SE AG-BAG LANE
WARRENTON, OR. 97146
INT’L [phone]
US 1-800-334-7432
FAX [phone]
email: [email protected]
www.ag-bag.com
MODEL G6000
AG-BAGGER
OWNER’S MANUAL
®
®
INTERNATIONAL LTD

Please complete the Service/Warranty Record at the front of this book and mail the original
to Ag-Bag® International, Ltd. within 14 days. Failure to do so may affect your warranty.
The Owner’s Manual contains safety instructions and general operating procedures.
Please insure the purchaser thoroughly understands the information in this manual.

BE A SAFE OPERATOR
BY THINKING - BEFORE ACTING
AND
BY READING YOUR OPERATORS MANUAL
________________________________________
AVOID ACCIDENTS
Most accidents, whether they occur in industry,
on the farm,
at home or on the highway,
are caused by the failure of some individual to follow
simple and fundamental safety rules or precautions. For
this reason most accidents can be
prevented by recognizing the real cause and doing
something
about it before the accident occurs.
Regardless of the care used in the design and
construction of
any type of equipment, there are many conditions that
cannot be completely safeguarded against without
interfering
with reasonable accessibility and efficient operation.
A CAREFUL OPERATOR IS THE BEST
INSURANCE
AGAINST AN ACCIDENT.
THE COMPLETE OBSERVANCE OF ONE SIMPLE
RULE
WOULD PREVENT MANY THOUSAND
SERIOUS INJURIES EACH YEAR:
STOP MACHINE AND TURN OFF ENGINE TO
ADJUST, LUBRICATE, OR SERVICE.

How to use this Manual
All Ag-Bagger® operators should read this manual from beginning to end. This will help
you learn how to bag correctly, safely and profitably. Youll find that the pictures and words
work together to explain things quickly.
Safety Warnings and Symbols
You will find a number of safety cautions in the manual. The word WARNING is used to tell
you things that could hurt you or others if you were to ignore them. In the warning box we
tell you what the hazard is and what to do to help avoid or reduce the hazard.
The word NOTICE is used to tell you things that could damage the Ag-Bagger® or Bag. This
damage may not be covered by your warranty. The notice will tell you how to avoid the
damage.
You will find safety warnings and symbols on your Ag-Bagger® also.
NOTICE:NOTICE:NOTICE:
These mean there is something
that could damage equipment.
These mean there is something that
could hurt you or other people.

Products Available:
nTri-Dura Bags
nInoculant
nBag Spray Adhesive
nBag Tape
nVent Valves & Tools
nMasterseal
nBird Netting
nMoisture Tester
Information Available:
nBenefits of Bagging
nChopping Guidelines
n3Ms of Ag-Bag® Baglage
1. Management
2. Maturity
3. Moisture
General Information
Contact your Ag-Bag® representative regarding any of the items below or additional
information.

SAFETY WARNINGS AND FEATURES 1.1
Ag-Bag® International, Ltd.
April 2000
G6000
Warning Decals
The following list of warning and caution
decals may be posted on your Ag-
Bagger®. Always remember to think
safety and use caution in the entire
operating area.
nKeep shields in place.
nDo not reach or place any part of
your body inside the hopper.
nDo not attempt to service, remove or
unclog any material while the Ag-
Bagger® is in operation.
nDo not climb or ride on the Ag-
Bagger® during operation or
transport.
nMake sure everyone is clear of the
Ag-Bagger® before engaging the
power takeoff (PTO). Keep children
away at all times.
nStay clear of hoses under pressure.
nKeep hands, feet and clothing away
from intake area and all other
moving parts of the Ag-Bagger®.
Shields/Guards
Always keep shields/guards properly in
place while operating the Ag-Bagger®.
Replace any damaged or missing
shields/guards prior to operation.
1. DO NOT reach
2. DO NOT attempt
3. DO NOT climb
4. Make sure everyone is clear
5. DO NOT stand
6. STAY CLEAR
7. Keep all SHIELDS IN PLACE
8. Keep HANDS,FEET AWAY
9. THINK SAFETY
Stay clear of hydraulic lines
under pressure.
Replace any
damaged hydraulic
lines.
KEEP SHIELDS IN PLACE.
Do not climb on or enter machine
while in operation.

SAFETY WARNINGS AND FEATURES
1.2
Ag-Bag® International, Ltd.
April 2000
G6000
Conveyor
Stay clear of the conveyor. Moving parts
can catch clothing, etc. Never climb
onto the conveyor or stick any part of
your body into the conveyor.
Cable Drums and Cables
Stay clear of the high tension cables and
cable drums. Note: Check condition of
cables frequently.
Backstop
While bagging, stay clear of the
backstop at all times.
PTO Shaft
Keep away from the PTO shaft. Rotating
parts may cause severe bodily injury or
death. Never operate the PTO shaft
without shields and guards in place.
Replace any damaged shields or
guards.

SAFETY WARNINGS AND FEATURES 1.3
Ag-Bag® International, Ltd.
April 2000
G6000
Towing
Maximum towing speed is 25 m.p.h. Be
sure the wheels and hitch are in the
transport position (see the Procedures
section of this manual). Always check
lug nuts prior to towing.
1. Make sure you are in compliance
with all local regulations
regarding transporting
equipment on public roads and
highways.
2. Make sure the slow moving
vehicle emblem and all the lights
and reflectors that are required
by the local highway and
transport authorities are in place,
are clean and can be seen
clearly by all overtaking and
oncoming traffic.
3. Attach securely to the towing
vehicle using a retainer on the
tow hitch pin and a safety chain.
4. Do not allow anyone to ride on
the Ag-Bagger or towing
vehicle during transport.
5. Stay away from overhead
obstructions and power lines.
Electrocution can occur without
direct contact.
6. Always use hazard warning
flashers on towing vehicle when
transporting unless prohibited by
law.
7. Add extra lights or use pilot
vehicles when transporting
during times of limited visibility.
8. Secure all components and
accessories before transporting.
Transport Safety

SAFETY WARNINGS AND FEATURES
1.4
Ag-Bag® International, Ltd.
April 2000
G6000
Noise
Long-term exposure to loud noise can
impair and cause loss of hearing. Use
hearing protection.
Silage Gases
The ensiling process inside the bag may
produce gases. Do not breath gases
expelled from the bag. These gases
may contain various forms of nitric
fumes that can be harmful to your lungs.
If enough fumes are inhaled they can
be fatal.
Servicing the Ag-Bagger®
Do not attempt to perform service or
maintenance to the Ag-Bagger® or PTO
shaft unless the tractor has been turned
off and all moving parts have stopped.
Bodily injury or death may occur.
Prior to servicing the Ag-Bagger
turn off the tractor and wait for all
moving parts to stop.

MODEL CHARACTERISTICS 2.1
Ag-Bag® International, Ltd.
April 2000
G6000
Model Specifications
Gross weight .......... 5,200 lbs.
Transport width ....... 8-feet 6-inches
Bagging width ........ 14-feet
Height .................... 7-feet 8-inches
(height without the bag boom)
These figures may vary model to model.
Tractor Requirements
n65 HP Minimum
n540 rpm PTO (Power Takeoff)
Models A-E
n1000 rpm PTO
Model F
nModel A & B, hydraulic pump
maximum operating pressure is 1200
psi and maximum flow is 7-1/2 gpm.
nInoculant applicator(s) requires a 12-
volt connection.
Conveyor Width
The conveyor opening accommodates
most side delivery vehicles.
Personnel
Bagging can be a one person
operation. Some models may require
additional personnel.

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FEATURES AND CONTROLS 3.1
Ag-Bag® International, Ltd.
April 2000
G6000
Lock, Conveyor
The safety chain on the side of the
conveyor needs to be latched when the
conveyor is in transport position.
Conveyor
The conveyor moves product from the
delivery vehicle to the hopper of the Ag-
Bagger®. The conveyor can easily be
adjusted to distribute product evenly
into the hopper.
PTO Shaft
The G-6000 Ag-Bagger® rotor is driven
by the tractor power takeoff (PTO). The
PTO shaft transmits power from the
tractor PTO to the Ag-Bagger®. The rotor
engages when the PTO and the PTO
shaft start rotating.
Winch, Conveyor
Model A, B, C & D
The winch slides the conveyor up and
down into bagging or transport position.
Conveyor Lock
Conveyor Winch
Conveyor

FEATURES AND CONTROLS
3.2
Ag-Bag® International, Ltd.
April 2000
G6000
Height Adjuster, Conveyor
The height adjuster, on the lower end of
the conveyor, tilts the conveyor up or
down to match delivery vehicle height.
Clean-Out Door, Conveyor
The conveyor clean-out door is located
at the bottom end of the conveyor. The
clean-out door allows product to be
cleaned out of the chain and sprockets.
Two rubber latches keep the door shut.
Never operate the conveyor when the
clean-out door is open.
Chain Adjuster, Conveyor
The conveyor chain can be adjusted.
(See the Service and Maintenance
section for proper chain adjustment.)
Hydraulic Conveyor Lift
MODEL E & F
The valve handle on the right controls the
conveyor position.
Height Adjuster
Severe bodily injury can occur.
Never operate conveyor with
clean-out door open.
Hydraulic
Conveyor Lift
Chain Adjuster
Clean-out Door

FEATURES AND CONTROLS 3.3
Ag-Bag® International, Ltd.
April 2000
G6000
Controls, Conveyor Speed
Model A & B
The conveyor is powered directly by the
tractor hydraulics. Engage and
disengage the tractor hydraulics to start
and stop the conveyor.
The speed control is located on the
aluminum valve body connected to the
conveyor motor. Turn the speed control
to adjust how fast the conveyor moves
product.
Model C, D, E & F
The valve located on the hydraulic tank
controls the conveyor motor. Pull back
on the valve handle to engage the
conveyor motor. Move the handle to
neutral to stop the conveyor. The valve
handle also controls the conveyor
speed.
NOTICE:NOTICE:NOTICE:
Take caution when using the valve handle(s).
The valves are multi-functional.
Backstop
The bag pushes against the backstop
creating compaction inside the bag.
Speed Control
Conveyor Motor
Cable Rewind &
Conveyor Speed
Cable Rewind &
Conveyor Speed

FEATURES AND CONTROLS
3.4
Ag-Bag® International, Ltd.
April 2000
G6000
Hand Crank, Cable Rewind
Use the cable rewind hand crank to
manually wind cables onto the cable
drums. The hand crank slides over the
end of the cable drum shaft and is
secured with a bolt and nut.
Pressure Gauge, Cable
Drum Brake
The pressure gauge indicates the
hydraulic pressure in the brake system.
Hydraulic Hand Pump
The hand pump applies hydraulic
pressure to the cable drum brake to
maintain cable tension as the bag fills.
The hand pump is located above the
jack stand.
Cables, Backstop
The cables connect the Ag-Bagger® to
the backstop. The cables, one on each
side of the Ag-Bagger®, are wrapped
on two cable drums connected by a
rigid shaft. The cables slowly release as
the bag fills.
Cable on
Cable Drum
NOTICE:NOTICE:NOTICE:
Possibility of equipment damage.
Do not over tighten hydraulic
brake pump pressure release.
Hand tight only.
Pressure
Gauge
Pressure
Release
Hand Crank
Cable Rewind
Guides

FEATURES AND CONTROLS 3.5
Ag-Bag® International, Ltd.
April 2000
G6000
Hydraulic Cable Rewind
Models C, D, E & F
The valve located on the hydraulic tank
controls the hydraulic cable rewind.
Push the valve handle forward to
engage the cable rewind. Move the
valve handle back to neutral to stop the
cable rewind.
Bag Boom & Cradle
Use the bag boom and cradle for easy
bag installation. The maximum lift
capacity of the bag boom is 500
pounds.
Cable Rewind Guides
The cable rewind guides help wrap the
cables correctly onto the drums. Do not
place the cables in the rewind guides
while the backstop is connected.
NOTICE:NOTICE:NOTICE:
Possibility of equipment damage.
Remove the cables from the cable
rewind guides prior to bagging.
Hydraulic Tank
MODEL A & B
No Tank - Operates off of the tractor
hydraulics.
MODEL C & D & E
The hydraulic tank is under the control
valve(s).
MODEL F
The frame is the hydraulic tank.
Bag Boom
Bag Cradle
Cable Rewind &
Conveyor Speed
Cable Rewind &
Conveyor Speed

FEATURES AND CONTROLS
3.6
Ag-Bag® International, Ltd.
April 2000
G6000
Tow Hitch
The tow hitch is equipped with handles
so it can easily be moved between
bagging and towing positions.
Jack Stand
The jack stand is an important part of the
wheel positioning procedures. It is
required to stabilize the Ag-Bagger®.
The jack stand is made up of a foot,
sleeve and pin.
Bag Pan & Bungee Cords
The bag pan holds the bag up off the
ground while bagging.
Bungee cords are used in two different
places.
nFirst, two bungee cords hold the bag
pan up.
nSecond, a long bungee cord goes
over the bag on the tunnel, helping
the bag unfold correctly during
bagging.
Bag Pan
Sleeve
PinFoot

FEATURES AND CONTROLS 3.7
Ag-Bag® International, Ltd.
April 2000
G6000
Lift Jack
The lift jack is used to reposition the
wheels and connecting to the tractor.
Lift Jack
Gate Valve
Model F
The gate valve is located at the end of
the hydraulic pump suction hose. The
gate valve can be closed to minimize
hydraulic fluid loss during maintenance
procedures and storage.
Gate Valve
Inoculant Applicator
Your Ag-Bagger® may be equipped
with an inoculant applicator.
nGandy Applicator - requires granular
inoculant.
nSprayer - requires water dispersable
inoculant.
Gandy Applicator
Sprayer

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PROCEDURES 4.1
Ag-Bag® International, Ltd.
April 2000
G6000
Change the Wheels to
Bagging Position
Move the First Wheel
1. Fasten the lift jack upright to the tow
hitch.
2. Crank the lift jack up.
3. Lower the support foot to the
ground. Secure the support foot in
the down position with the pin.
4. Crank the lift jack down until the
wheel under the conveyor comes
off the ground.
5. Remove the wheel from the socket
under the conveyor.
6. Crank the lift jack up.
3
Prepare The Backstop
1. The backstop may need to be
laced. See the service and
maintenance section.
2. Fasten the backstop slings to the
backstop.
3. Connect the slings to the cable.
4. Place the backstop in the transport
supports.
5. Use the hand crank to tighten the
cables. Apply the cable drum
brake.
1,2,4
THE AG-BAGGER® SHOULD BETHE AG-BAGGER® SHOULD BE
THE AG-BAGGER® SHOULD BETHE AG-BAGGER® SHOULD BE
THE AG-BAGGER® SHOULD BE
MOVED TO THE BAGGING SITEMOVED TO THE BAGGING SITE
MOVED TO THE BAGGING SITEMOVED TO THE BAGGING SITE
MOVED TO THE BAGGING SITE
BEFORE PROCEEDING.BEFORE PROCEEDING.
BEFORE PROCEEDING.BEFORE PROCEEDING.
BEFORE PROCEEDING.
7
6
5
Sling
Cable
Backstop