Ergon CRAFCO SUPER SEALCOATER 550 User manual

Parts Manual - 70319
Revision C
SUPER SEALCOATER 550 & 800

Fill in appropriate fields that apply to this machine
Machine S/N: ________________________________
1st Hose S/N: _______________________________
2nd Hose S/N: _______________________________
1st Pump S/N (material): _______________________
2nd Pump S/N (water): ________________________
Engine S/N: ________________________________
Compressor S/N: _____________________________
Gear Box S/N (Patcher): ______________________
Blower S/N (Magnum): ________________________

Super Sealcoater 550 & 800 Part Manual
Revisions
Rev Description Date
C Updated format. Updated warranty. Changed hydraulic motor to 45428 from
70236. Changed drive sprocket 70238 to taper lock hub 70261. Updated
figures in sections 8.2 – 8.4. Added website links for pump manuals in
chapter 6. Added sections 2.4, 5.7, 5.10, 6.8, 8.18, 8.19, 8.20.
1/2019

SUPER SEALCOATER 500 GAL TRAILER
PN 70000
SUPER SEALCOATER 800 GAL. SKID
PN 70580

Super Sealcoater 550 & 800 Part Manual
Table of Contents
1.0 About This Manual..................................................................................................................1-1
1.1 How to use this manual: ......................................................................................................1-1
2.0 Safety Precautions..................................................................................................................2-1
2.1 General Safety.....................................................................................................................2-1
2.2 Personal Safety...................................................................................................................2-1
2.3 Equipment or Operational Safety.........................................................................................2-1
2.4 California Proposition 65......................................................................................................2-2
All Crafco, Inc. Equipment........................................................................................2-22.4.1
All Crafco, Inc. Equipment using a gasoline engine..................................................2-22.4.2
2.5 Safety Symbols and Notices................................................................................................2-3
3.0 Limited Warranty.....................................................................................................................3-1
3.1 Warranty Claim Instructions.................................................................................................3-2
4.0 Machine Specifications ...........................................................................................................4-1
4.1 Tank Depth Charts ..............................................................................................................4-2
5.0 Operating Instructions.............................................................................................................5-1
5.1 Preparing the Machine for Start Up......................................................................................5-1
5.2 Machine Start Up.................................................................................................................5-2
5.3 Loading Material..................................................................................................................5-3
Loading Material Using the On Board Material Pump...............................................5-35.3.1
Loading Material Using an Alternative Pump ...........................................................5-35.3.2
5.4 Agitating the Material...........................................................................................................5-4
5.5 Recirculating the Material....................................................................................................5-4
5.6 Applying Material.................................................................................................................5-4
Applying Material with the Hand Wand ....................................................................5-45.6.1
Applying Material Using the Spray Bar.....................................................................5-55.6.2
5.7 Cleaning out Material Hose and Hand Wand Using the Optional Water Tank......................5-5
5.8 Clean out Spray Bar with Optional Water Tank....................................................................5-6
5.9 Draining Material Tank.........................................................................................................5-6
5.10 Using the Optional Water Hose .........................................................................................5-6
5.11 Mounting a Skid Machine ..................................................................................................5-9
5.12 Shutting Down the Machine.............................................................................................5-10
Shutting Down Overnight.......................................................................................5-105.12.1
Shutting Down Longer than 2 Days........................................................................5-105.12.2
6.0 Maintenance Instructions ........................................................................................................6-1

Super Sealcoater 550 & 800 Part Manual
Table of Contents
6.1 Engine................................................................................................................................. 6-1
6.2 Hydraulic System ................................................................................................................6-1
6.3 Material Pump 2”.................................................................................................................6-1
6.4 Water Pump 1/4"................................................................................................................. 6-1
6.5 Lug Nuts..............................................................................................................................6-1
6.6 Brakes................................................................................................................................. 6-2
6.7 Tongue Jack........................................................................................................................6-2
6.8 Agitator Drive Chain Tension............................................................................................... 6-2
6.9 Cleaning the Sealcoater...................................................................................................... 6-3
6.10 Maintenance Chart............................................................................................................6-3
6.11 Service Instructions...........................................................................................................6-4
6.12 General Maintenance Parts............................................................................................... 6-4
6.13 Recommended Spare Parts ..............................................................................................6-5
6.14 Recommended Fluids and Lubricants ............................................................................... 6-5
7.0 How to Use a Multimeter.........................................................................................................7-1
7.1 Checking DC Voltage with a Multimeter .............................................................................. 7-1
7.2 Checking AC Voltage with Multimeter.................................................................................. 7-1
7.3 Checking Resistance (Ohms)..............................................................................................7-1
7.4 Checking Amperage............................................................................................................7-2
8.0 About the Illustrated Parts List ................................................................................................8-1
8.1 Ordering Crafco Parts .........................................................................................................8-1
8.2 Super Sealcoater Passenger Side....................................................................................... 8-2
8.3 Super Sealcoater Driver Side.............................................................................................. 8-4
8.4 Super Sealcoater Rear........................................................................................................8-6
8.5 Storage Deck Gate Lock .....................................................................................................8-8
8.6 Hand Wand Storage Tab.....................................................................................................8-9
8.7 Material Tank Hatch.......................................................................................................... 8-11
8.8 Strainer Box ......................................................................................................................8-12
8.9 Hose Reel Stand............................................................................................................... 8-13
8.10 Hand Wand Assembly..................................................................................................... 8-14
8.11 Agitator Drive ..................................................................................................................8-16
8.12 Agitator............................................................................................................................ 8-19
8.13 Hydraulic Drive................................................................................................................ 8-21
8.14 Material System............................................................................................................... 8-22
8.15 Optional Water System.................................................................................................... 8-24

Super Sealcoater 550 & 800 Part Manual
Table of Contents
8.16 Air System.......................................................................................................................8-30
8.17 Hydraulic System.............................................................................................................8-34
8.18 Optional Operator Seat....................................................................................................8-39
8.19 Optional Manual Spray Bar Kit PN 70330K......................................................................8-40
Manual Spray Bar Assembly PN 70330.................................................................8-418.19.1
8.20 Optional Automated Spray Bar Kit PN 70331K................................................................8-42
Automated Spray Bar Assembly PN 70331............................................................8-448.20.1
9.0 Tools and Accessories............................................................................................................9-1

Super Sealcoater 550 & 800 Part Manual
List of Figures
Figure 5.1 Air Compressor Engine................................................................................................5-2
Figure 5.2 Sealcoater Valves and Water Hose ............................................................................. 5-7
Figure 5.3 Air Compressor Valves ................................................................................................5-8
Figure 5.4 Material Valve #8.........................................................................................................5-8
Figure 6.1 Lug Bolt Tightening Sequence..................................................................................... 6-1
Figure 6.2 Agitator Drive Chain Tension .......................................................................................6-2
Figure 7.1 Standard Multimeter.....................................................................................................7-2
Figure 7.2 Clamp – On Amp Meter/Multimeter..............................................................................7-3
Figure 8.1 Super Sealcoater Passenger Side............................................................................... 8-2
Figure 8.2 Super Sealcoater Driver Side.......................................................................................8-4
Figure 8.3 Super Sealcoater Rear ................................................................................................8-6
Figure 8.4 Storage Deck Gate Lock.............................................................................................. 8-8
Figure 8.5 Hand Wand Storage Tab ............................................................................................. 8-9
Figure 8.6 Material Tank Hatch................................................................................................... 8-11
Figure 8.7 Strainer Box............................................................................................................... 8-12
Figure 8.8 Hose Reel Stand........................................................................................................ 8-13
Figure 8.9 Hand Wand Assembly Valve...................................................................................... 8-14
Figure 8.10 Hand Wand Nozzle.................................................................................................. 8-15
Figure 8.11 Agitator Drive Chain................................................................................................. 8-16
Figure 8.12 Agitator Drive Motor................................................................................................. 8-17
Figure 8.13 Agitator Drive Bearing and Gasket........................................................................... 8-18
Figure 8.14 Agitator Assembly.................................................................................................... 8-19
Figure 8.15 Hydraulic Pump Without Cover................................................................................ 8-21
Figure 8.16 Material System....................................................................................................... 8-22
Figure 8.17 Optional Water Tank................................................................................................ 8-24
Figure 8.18 Optional Water System Fittings................................................................................ 8-25
Figure 8.19 Optional Water System............................................................................................ 8-26
Figure 8.20 Optional Water System (Continued)......................................................................... 8-27
Figure 8.21 Optional Water System Rear Valves........................................................................ 8-28
Figure 8.22 Air System ...............................................................................................................8-30
Figure 8.23 Air System Regulator............................................................................................... 8-32

Super Sealcoater 550 & 800 Part Manual
List of Figures
Figure 8.24 Air System Diaphragm Pump...................................................................................8-33
Figure 8.25 Hydraulic Tank.........................................................................................................8-34
Figure 8.26 Hydraulic Pump With Cover .....................................................................................8-36
Figure 8.27 Hydraulic Control and Hoses....................................................................................8-37
Figure 8.28 Agitator Drive Hydraulics..........................................................................................8-38
Figure 8.29 Optional Operator Seat ............................................................................................8-39
Figure 8.30 Manual Spray Bar Kit PN 70330K ............................................................................8-40
Figure 8.31 Manual Spray Bar Assembly PN 70330 ...................................................................8-41
Figure 8.32 Automated Spray Bar Kit PN 70331K.......................................................................8-42
Figure 8.33 Automated Spray Bar PN 70331 ..............................................................................8-44

Super Sealcoater 550 & 800 Part Manual
List of Tables
Table 2-1 Safety Symbols and Notices.........................................................................................2-3
Table 2-2 Safety Symbols and Notices (continued)....................................................................... 2-4
Table 4-1 Machine Specifications................................................................................................. 4-1
Table 4-2 Seal Coater 550 Tank Depth Chart............................................................................... 4-2
Table 4-3 Seal Coater 550 Tank Depth Chart (continued) ............................................................ 4-3
Table 4-4 Seal Coater 800 Tank Depth Chart............................................................................... 4-4
Table 4-5 Seal Coater 800 Tank Depth Chart (continued) ............................................................ 4-5
Table 5-1 Preparing the Machine for Start Up............................................................................... 5-1
Table 5-2 Machine Start Up.......................................................................................................... 5-2
Table 5-3 Loading Material Using the On Board Material Pump.................................................... 5-3
Table 5-4 Loading Material Using an Alternative Pump................................................................. 5-3
Table 5-5 Agitating the Material ....................................................................................................5-4
Table 5-6 Recirculating the Material..............................................................................................5-4
Table 5-7 Applying Material with Hand Wand ............................................................................... 5-4
Table 5-8 Applying Material with the Spray Bar ............................................................................5-5
Table 5-9 Cleaning out Material Hose and Hand Wand ................................................................ 5-5
Table 5-10 Draining Material Tank................................................................................................5-6
Table 5-10 Draining Material Tank................................................................................................5-6
Table 5-11 Using the Optional Water Hose...................................................................................5-6
Table 5-12 Mounting a Skid Machine............................................................................................5-9
Table 5-13 Shutting Down Overnight.......................................................................................... 5-10
Table 5-14 Shutting Down Longer than 2 Days........................................................................... 5-10
Table 6-1 Agitator Drive Chain Tension Adjustment...................................................................... 6-2
Table 6-1 Maintenance Chart........................................................................................................6-3
Table 6-2 Service Instructions.......................................................................................................6-4
Table 6-3 General Maintenance Parts ..........................................................................................6-4
Table 6-4 Recommended Spare Parts..........................................................................................6-5
Table 6-5 Recommended Fluids and Lubricants........................................................................... 6-5
Table 8-1 Super Sealcoater Passenger Side................................................................................ 8-3
Table 8-2 Super Sealcoater Driver Side........................................................................................8-5
Table 8-3 Super Sealcoater Rear ................................................................................................. 8-7

Super Sealcoater 550 & 800 Part Manual
List of Tables
Table 8-4 Storage Deck Gate Lock...............................................................................................8-8
Table 8-5 Hand Wand Storage Tab...............................................................................................8-9
Table 8-6 Material Tank Hatch....................................................................................................8-11
Table 8-7 Hydraulic Control Valve Assembly: PN 45420.............................................................8-12
Table 8-8 Hose Reel Stand.........................................................................................................8-13
Table 8-9 Hand Wand Assembly Valve.......................................................................................8-14
Table 8-10 Hand Wand Nozzle ...................................................................................................8-15
Table 8-14 Agitator Drive Chain..................................................................................................8-16
Table 8-12 Agitator Drive Motor ..................................................................................................8-17
Table 8-13 Agitator Drive Bearing and Gasket............................................................................8-18
Table 8-14 Agitator Assembly.....................................................................................................8-19
Table 8-15 Hydraulic Pump.........................................................................................................8-21
Table 8-16 Material System ........................................................................................................8-23
Table 8-17 Optional Water Tank .................................................................................................8-24
Table 8-18 Optional System Fittings ...........................................................................................8-25
Table 8-19 Optional System........................................................................................................8-26
Table 8-20 Optional Water System (Continued)..........................................................................8-27
Table 8-21 Optional Water System Rear Valves.........................................................................8-28
Table 8-22 Air System.................................................................................................................8-31
Table 8-23 Air System Regulator................................................................................................8-32
Table 8-24 Air System Regulator................................................................................................8-33
Table 8-25 Hydraulic Tank..........................................................................................................8-35
Table 8-26 Hydraulic Tank..........................................................................................................8-36
Table 8-27 Hydraulic Control and Hoses.....................................................................................8-37
Table 8-28 Hydraulic Control and Hoses.....................................................................................8-38
Table 8-29 Optional Operator Seat .............................................................................................8-39
Table 8-30 Optional Spray Bar Kit PN 70330K............................................................................8-40
Table 8-31 Optional Spray Bar Assembly PN 70330...................................................................8-41
Table 8-32 Optional Automated Spray Bar Kit PN 70331K..........................................................8-43
Table 8-33 Automated Spray Bar PN 70331...............................................................................8-45

Super Sealcoater 550 & 800 Part Manual
Chapter 1
Introduction
©2019 by Crafco, Inc. All Rights Reserved …….. Introduction 1-1
1.0 About This Manual
This manual is supplied with each new Crafco Super Shot 60 Diesel Melter. The manual assists
your machine operators in the proper use of the melter applicator and provides information about
the machine’s mechanical functions.
Your Crafco Super Shot 60 Diesel Melter is specially made to give excellent service and save
maintenance expense. However, as with all specially engineered equipment, you get best results at
minimum cost if you:
Operate your machine as instructed in this manual.
Maintain your machine regularly as stated in this manual.
1.1 How to use this manual:
This manual is formatted to start each new chapter on the right page. There may be a blank page
on the left page if the previous chapter ends on the right page.
If you are viewing this in a digital format (PDF) the following features are available:
1. The Table of Contents, List of Tables, and List of Figures are all hyperlinks, when left
mouse clicked on section, table, or figure you will be sent to that page.
2. The blue highlighted text throughout the manual is a hyperlink, when left mouse clicked you
will be sent to that page, table, or figure.
3. The panel to the left in the PDF is a bookmarks panel, if you left mouse click on any
section/heading in the bookmarks panel you will be sent to that page.
4. There is an attachments icon (paper clip) to the left of the bookmarks, this is where you will
find full size prints of the control box, electrical, and hydraulic schematics.

Super Sealcoater 550 & 800 Part Manual
Chapter 2
Safety
©2019 by Crafco, Inc. All Rights Reserved………………………………………..…………………………………Safety 2-1
2.0 Safety Precautions
For more in-depth safety information, please see Safety Manual (PN 26221) which comes with the
machine. Or contact your nearest authorized Crafco Distributor at crafco.com/Distributors.
2.1 General Safety
•Crafco, Inc. assumes no liability for an accident or injury incurred through improper use of
the machine.
•Read this manual thoroughly before operating the machine.
•Obey all CAUTION and WARNING signs posted on the machine.
•Make sure an operator fully knows how to operate the machine before using the machine.
2.2 Personal Safety
•Always wear protective clothing, gloves, hard-soled shoes, and safety glasses or a face
shield be worn at all times by operators of the machine.
•Bodily contact with hot sealant or heat transfer oil can cause severe burns.
•If the mixer is not stopped before adding material, it can get on an operator’s body.
•Keep hands, feet, and clothing away from all moving parts.
•DO NOT point the nozzle at another person.
•DO NOT operate near an open flame.
2.3 Equipment or Operational Safety
•Do not operate the machine in buildings or work areas that do not have sufficient airflow.
•Shut-down the compressor engine before refilling the fuel tank.
•Make sure mixer stops before adding material to the tank. Lift the lid, place the material on
the lid and close the lid. The mixer should restart automatically.
•Always keep a correctly maintained fire extinguisher near the machine and know how to use
it.
•Replace any hoses which show signs of wear, fraying or splitting.
•Make sure all fittings and joints are tight and do not leak each time the machine is used.
•Do not leave the machine unattended while it is running.
•Tighten all bolts and screws every 100 hours of machine operation.
•DO NOT allow emulsion to freeze.
•DO NOT use any type of flame to unclog the emulsion hose or spray ring if they should
become clogged.

Super Sealcoater 550 & 800 Part Manual
Chapter 2
Safety
©2019 by Crafco, Inc. All Rights Reserved………………………………………..…………………………………Safety 2-2
2.4 California Proposition 65
The state of California currently maintains a list of chemicals that can cause cancer, birth defects or
other reproductive harm. Your Crafco, Inc. equipment comes with the following warnings:
All Crafco, Inc. Equipment2.4.1
All Crafco, Inc. Equipment using a gasoline engine2.4.2
! WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
26471N
! WARNING: Breathing engine exhaust exposes you to chemicals
known to the State of California to cause cancer and birth defects or other
reproductive harm.
• Always start and operate the engine in a well-ventilated area.
• If in an enclosed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel.
26157

Super Sealcoater 550 & 800 Part Manual
Chapter 2
Safety
©2019 by Crafco, Inc. All Rights Reserved………………………………………..…………………………………Safety 2-3
2.5 Safety Symbols and Notices
Important safety symbols and notices are marked on the machine and in this manual. Failure to
comply could result in equipment damage, operational malfunction, serious injury, or death. Please
read and comply with all symbols and notices. The table below includes the most commonly used
symbols and notices.
Symbol Item Remarks
WARNING
Warning Refers to possible bodily injury or death.
CAUTION
Caution Refers to possible equipment damage or operational
malfunction.
Severe Burn Hazard Hot material can cause severe burns.
Protective Shoes Wear hard-soled work shoes.
Protective Gloves Wear heat resistant gloves.
Protective Face or Eye Wear Wear face shield or safety glasses.
Body Crush Hazard Do not stand between trailer and hitch when hooking
melter to truck.
Table 2-1 Safety Symbols and Notices

Super Sealcoater 550 & 800 Part Manual
Chapter 2
Safety
©2019 by Crafco, Inc. All Rights Reserved………………………………………..…………………………………Safety 2-4
Symbol Item Remark
Crush Hazard Keep feet and legs clear.
Pinch Hazard Keep hands and feet clear.
Exhaust Hazard Avoid breathing engine exhaust.
Read Manual Read and understand operator and safety manuals
before operating machine.
Table 2-2 Safety Symbols and Notices (continued)

Super Sealcoater 550 & 800 Part Manual
Chapter 3
Warranty Information
©2019 by Crafco, Inc. All Rights Reserved………………………………………………………….…Warranty Information 3-1
3.0 Limited Warranty
Crafco, Inc. (Manufacturer), or one of its affiliated distributors, will replace for the original purchaser
free of charge any parts found upon examination by the Manufacturer, to be defective in material or
workmanship. This warranty is for a period two years from the invoice date, but excludes engine or
components, tires, and battery as these items are subject to warranties issued by their
manufacturers.
Crafco, Inc. shall not be liable for parts that have been damaged by accident, alteration, abuse,
improper lubrication/maintenance, normal wear, or other cause beyond our control.
The warranty provided herein extends only to the repair and/or replacement of those components
on the equipment covered above and does not cover labor costs. The warranty does not extend to
incidental or consequential damages incurred as a result of any defect covered by this warranty.
All transportation and labor costs incurred by the purchaser in submitting or repairing covered
components must be borne by the purchaser. Crafco, Inc. specifically disavows any other
representation, warranty, or liability related to the condition or use of the product.
CAUTION
Use of replacement parts other than genuine Crafco parts may impair the safety or reliability of your
equipment and nullifies any warranty.

Super Sealcoater 550 & 800 Part Manual
Chapter 3
Warranty Information
©2019 by Crafco, Inc. All Rights Reserved………………………………………………………….…Warranty Information 3-2
3.1 Warranty Claim Instructions
Crafco, Inc. warrants parts and machinery purchased through Crafco or one of its affiliated
distributors for two years from the invoice date. Wear items are not covered under the Crafco, Inc.
limited warranty. A wear item is defined as but not limited to: material pumps, sealing tips, tires, etc.
If parts fail to function within two years of invoice date, a return authorization number (RA) must be
obtained. If the part was purchased through Crafco, Inc., please contact Crafco returns department
at [e-mail] for an RA number or if purchased through a Crafco distributor please
contact your distributor.
Note: if the part has a serial number associated with it, for example; a machine or electric hose or
wand, this must be furnished when requesting the RA number. The customer will be emailed or
faxed an RA form with all instructions to return the item to Crafco, Inc. See example. If the part is
found to be within the two year warranty period and has not been abused or modified, a credit will
be issued to the customer’s account or credit card. The customer may request the part be replaced
instead of a credit, if desired.
Note: All engine warranties are covered through the engine manufacturer. If you need information
for a distributor in your area please contact us and we will direct you to the closest engine
distributor.
All parts returned are tested and evaluated. If the part has been modified in any way without prior
consent from a Crafco, Inc. representative, warranty is void.
Please follow the instructions stated below when calling in a Warranty Claim. Failure to follow these
procedures may be cause to void the warranty.
Call your local Crafco Distributor. If you do not know who your local distributor is, call a Crafco
Customer Service Representative, (Toll Free 1-800-528-8242) for name, location and telephone
number.
On contacting the distributor, be prepared to identify the serial number, model number, engine
number, engine manufacturer, and the date of purchase if available.
Should the cause of the malfunction be a defective part, the Distributor will advise you of the
procedure to follow for a replacement.
The warranty is valid only for parts, which have been supplied or recommended by Crafco, Inc.
If you have any additional questions regarding warranty repairs and parts, please do not hesitate to
call toll free 1-800-528-8242.
For Warranty:
Crafco, Inc.
25527 South Arizona Avenue, Chandler, AZ
85248
Phone: [phone] or [phone]
Fax: [phone]
For all other inquires:
Crafco, Inc.
6165 W Detroit Street
Chandler, AZ 85226
Phone: [phone] or [phone]
Fax: [phone]
[email protected]
.