AGP TP2000 User manual

Instruction Manual
TP2000
Auto-Reverse Tapping
Magnetic Core Drill
R

2
TECHNICAL DATA
1. Quick release collar
2. Universal Tap Chuck
3. Tap (not included)
4. Travel limiter stop
5. Magnet Base
6. Gib adjustor screw
7. Magnet switch
8. Motor switch
6.
8.
3.
7.
5.
2.
9.
9. Crank handle
10. Coolant tank
11. Coolant feed tap
12. Adjustable Pointer
13. Depth Meter Scale
14. Lock Knob
15. Mode selector*
1.
Power input 1100 W
Voltage 220-240 V~ 50-60 Hz, or 110-120 V~ 50-60 Hz (See Machine Nameplate)
Drilling Mode: No / Full Load min-1 550 / 330
Tapping Mode: No / Full Load min-1 150 / 90
Spindle Coupling 31 mm (Bilz no.2 type)
Annular Cutter Arbor Set Screw Type, 19 mm Weldon Shank
Annular Cutters Ø 35 mm x 50 mm (1-3/8" x 2")
Taps 20 mm (13/16")
Twist Drills 13 mm (1/2") Shank
Total Stroke 150 mm (6")
Magnetic Ashesion 15,000 N ( 3,372 lb-f )
Net Weight 14.5 kg (32.0 lb)
10.
11. 14.
15.
12.
13.
4.
* Mode selector (for shifting to Auto-reverse
tapping mode or standard drilling mode)

3
GENERAL SAFETY INSTRUCTIONS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term“power tool” in the warnings refers to your
mains operated (corded) power tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control.
d. Never leave the electric power tool unattended. Only leave the machine when the tool in use has come
to a complete standstill.
2) ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk
of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use an earth leakage circuit breaker.
Use of an earth leakage circuit breaker reduces the risk of electric shock.
3) PERSONAL SAFETY
a. a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power

4
source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on
the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
4) POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of
untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5) SERVICE
Have your power tool serviced by a qualified repair person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.

5
TERMINOLOGY USED IN THE MANUAL
1. Warning: This term means that there is a risk of physical harm or death to the operator or people
nearby.
2. Caution: This term means that there is a risk of damage to the machine, cutting tool or other
equipment
3. Note: This terms offers useful information relating to the operation of the machine or its
maintenance.
SPECIFIC SAFETY RULES
Magnetic mounting can release, so always use a Safety Strap.
1. The magnet’s adhesion depends on the thickness of the work piece. Always ensure that the work
piece is a minimum of 12mm (7/16 in.) thick. If it is not, then use a piece of steel plate at least 12mm thick
and larger than the magnet below the workpiece to supplement the magnetic adhesion.
2. Metal chips and other debris will seriously hamper magnetic adhesion. Always ensure that the
magnet is clean.
3. Other units used on the same receptacle will cause uneven voltage which could lead to the magnet
releasing. Always use the tool alone on the receptacle.
4. It is hazardous to use the drill upside-down. Do not exceed 90 degrees from horizontal.
SYMBOLS USED IN THIS MANUAL
V…….......volts
A…….......amperes
Hz……......hertz
W……......watt
~………....alternating current
n
0
………..no load speed
min-1…......revolutions or reciprocation
per minute
.......warning of general danger
.…with electrical earth
......read these instructions
......always wear eye protection
......always wear a dust mask.
.....always wear hearing protection
.....wear safety-approved hard hat
.....Keep hands clear – pinching hazard.
DANGER! Keep hands away from cutting area and
the blade.
Rotating parts - entanglement hazard. Keep
hands, loose clothing and long hair away
from moving parts
Do not dispose of electric tools,
accessories and packaging together
with household waste material

6
5. Avoid the magnet releasing. Ensure that the magnet has properly adhered to the work piece before
beginning drilling.
6. Avoid operating annular cutters without coolant fluid. Always check coolant level before operating.
7. Do not operate with dull or damaged cutting tools. This may overload the motor.
8. Protect the motor. Never allow coolant fluid, water, or other contaminants to enter the motor.
9. Metal chips are often very sharp and hot. Never touch them with bare hands. Clean up with a magnetic
chip collector and a chip hook or other appropriate tool.
CAUTION: NEVER position machine on a workpiece between the electrode and the ground of any arc
type welder. Damage to the machine will result as the welder will ground through the machine’s
ground cable.
WARNING: NEVER attempt to use machine with incorrect current or abnormally low voltage. Check
machine nameplate to ensure that correct voltage and Hz are used.
ASSEMBLY
COOLANT TANK assembly required. First attach clear tube to the bottom of the coolant tank. To do this, first
loosen the nut and slide nut onto the tube. Then slide tube onto the nipple. Then tighten the nut.
Slide tank hanger over the screw on the upper right hand side of slide and tighten.
Finally insert the other end of the tube into the quick-release connector in the gearbox. Just directly push in to
install. (To remove, first firmly push the red collar of the connector and pull the tube out.)
Cutting coolant fluid is always required when using annular cutters. Open tank cover and fill. Check coolant
fluid level often. Keep coolant tap closed when not in use.
Chip guard must be used. To attach the chip guard, use the supplied butterfly bolts to bolt to the magnet. It is
not necessary to remove guard to clean chips. Simply raise guard to its upper position.
Safety Strap must be used. Loop strap around the workpiece, feed strap throught the power tool's handle,
and tighten strap using the ratchet mechanism.
SPECIAL INSTRUCTIONS FOR AUTO-REVERSE TAPPING
THIS MACHINE IS THE FIRST OF ITS KIND SO SPECIAL CARE MUST BE PAID TO THE OPERATING
INSTRUCTIONS BELOW TO UNDERSTAND ITS TAPPING FUNCTION. CAUTION: Before beginning tapping
ensure that the hole is the correct size for the tap. An undersize hole will cause the tap to jam causing a
hazardous situation.
CAUTION: When tapping a blind hole always correctly use the travel limiter stop to ensure that there is
enough clearance so that you do not bottom-out the tap. Bottoming will cause the tap to jam, causing
a hazardous situation.
CAUTION: Never attempt to tap with the gearbox selector in standard drilling mode. The much higher
speed of the standard drilling mode will damage the tap and cause a hazardous situation .

7
COOLING: The automatic through-the-spindle cooling function is only effective when using annular cutters.
When tapping or using twist drills, cutting oil must be added manually.
SETTING UP FOR TAPPING
CAUTION: Never use a cutting tool which is larger than the maximum rated capacity of the machine.
CAUTION: Always follow the tap manufacturer’s recommendation for selecting the correct size hole for
tapping.
CAUTION: Never attempt to change gears on a running machine! Only change gears when the
machine is at rest.
1. For tapping, select the universal tap chuck. or, if you are using an outside sourced tap collet or quick
1. Large Range Clamp Collet (Not Included)
2. UniversalTap Chuck
3. Tap (Not included)
4. Coolant Feed Spring And Seal
5. Pilot Pin (Not included)
6. Annular Cutter Arbor 3/4" (19.05mm)Weldon Shank )
7. Annular Cutter (Not included)
8. 1/2" Twist Drill Chuck
9. Drill Chuck Arbor
10. Quick-Release Collar2
1
8
3
4
5
6
7
9
10
2
3

8
change adapter, you may mount it directly into the machine's
coupling. If there is already another arbor in the machine,
simply push up on the Quick-Release Collar and remove.
2. To insert the universal tap chuck or accessory, push up on the
Quick-Release Collar and insert the shank into the coupling.
Turn until the tangs line up and the Collar is able to close.
Ensure that it is securely in place.
3. Using the universal tap chuck, use the key to turn it to open its
jaws enough to fit the square of the tap. Ensure that the
corners of the square are properly located in the jaws. Then use
the key to securely tighten the chuck.
NOTE: Make sure that the tap is inserted as deeply as possible
into the jaws. An improperly seated tap will run off center and
could result in damage to the jaws or tap.
4. If it is in drilling mode, shift the gearbox to tapping mode by
swinging the gear selector tab out of the detent slot then
shifting downwards into tapping mode. Then pop the selector
tab back into the detent. It will sometimes be
necessary to turn the spindle by hand a little to
get it to shift all the way.
Only grab the arbor when turning the spindle,
never the quick-release collar. Otherwise, it will be
easy to accidentally release the arbor and it will
fall out. Follow the “TAP” symbol on the gear case. (The small arrow on the tab will be pointing upwards
when it is shifted correctly).
SETTING THE DEPTH METER
THE PROPER USE OF THE TAPPING DEPTH METER
Whenever tapping blind holes, the Tapping Depth Meter in conjunction with the Travel Limiter Stop must be
used for ensuring the prevention of possible damage to the gearbox and the tap.
ALWAYS ENSURE THAT THE HOLE ISN’T OVER TAPPED. THE HOLE’S DEPTH MUST BE MUST BE LONGER
THAN THE NEEDED THREADING DEPTH!!
1. Pre-place the tap against the work piece. To zero-in the needle.
2. While keeping the tap against the workpiece, adjust the pointer to the 4mm datum position on the left-
Drilling mode Tapping mode
Drilling
mode
Tapping
mode
Quick-Release Collar
Shank

9
hand tapping scale. (The tapping function has an extra
4mm movement when the crank handle is released, a
4mm pre-adjustment has been made on the scale.
Therefore, when "zeroing-in" the tapping scale, the 4mm
mark is the effective datum point. A minimum depth of
5mm can be tapped and a maximum of 40mm). Now that
you have the depth scale calibrated, you may use the meter
reading to set the Travel Limiter Stop.
SETTING THE TRAVEL LIMITER STOP
When at its lowest position, the travel limiter stop will not effect
the stroke of the slide. When tapping blind holes the travel limiter
stop must be used to avoid the tap bottoming. When tapping
through holes or when drilling, the limiter stop is not needed.
To properly set
1. With the tap mounted on the machine, place the machine
on the workpiece.
2. Using the depth meter, Carefully measure the furthest
depth that the tap is intended to go. With the tap
overhanging the edge of the workpiece, lower the slide to
the intended depth.
3. Loosen the lock nut then adjust the stop to just meet the
slide, retighten the lock nut.
4. When no longer needed, lower the stop to its lowest
position.
TAPPING OPERATION
NOTE: It is recommended to always use cutting oil on the tap to give longer tap life and better results.
The automatic coolant system only works for annular cutters. Taps must be lubricated manually.
1. Before tapping begins, there must be a proper sized hole. Make sure that the hole is the correct size for
the tap.
2. With the magnet switch still off, maneuver the tap and machine to ensure that the tap is perfectly aligned
with the hole. Actually insert the nose of the tap into the hole slightly to ensure perfect alignment, then
switch on the magnet.
Blind Hole
Work Piece
Tap
30
25
20
15
10
5
0
65
60
55
50
45
40
35
100
95
90
85
80
75
70
105
110
115
120
125
130
135
140
145
150
40
35
30
25
20
15
10
4
travel limiter stop
Tapping Scale
Drilling Scale

10
3. If you are tapping a blind hole, please use the Travel Limiter
Stop and the tapping depth meter see “THE PROPER USE OF
THE TAPPING DEPTH METER”and "SETTING THE TRAVEL
LIMITER STOP" above.
4. To begin tapping, start the machine by turning on the motor
switch and use the crank to feed the tap to the work. When
there is no feed pressure from the crank, the spindle will be in
neutral and will not spin. When there is forward feed pressure,
the spindle will automatically spin in the forward (right hand)
direction. Tap the hole, then simply back out the crank to
reverse the spindle and remove the tap. When there is
backward pressure from the crank, the spindle will
automatically spin in the reverse (left hand) direction. (Note
that it is not possible to tap left-hand threads with this
machine).
CAUTION: Do not too much reverse pressure when backing out
the tap or the tap could pull out of the chuck. This could lead to
premature wear of the chuck.
SETTING UP FOR TWIST DRILLING
CAUTION: Never use a cutting tool which is larger than the maximum rated capacity of the machine.
NOTE: It is recommended to always use cutting oil on the twist drill to give longer drill life and better
results. The automatic coolant system only works for annular cutters. Twist drills must be lubricated
manually
1. If it is not mounted, mount the chuck to the Drill Chuck Arbor.
2. Push up on the Quick-Release Collar to mount the Drill Chuck Arbor to the machine. Double check to
ensure that the arbor is locked in place.
3. Insert the drill bit into the chuck and tighten with the chuck key.
4. If it is in tapping mode, shift the gearbox to drilling mode by swinging the gear selector tab out of the
detent slot then shifting upwards into drilling mode. Then pop the selector tab back into the detent. It
will usually be necessary to grab the arbor and push the spindle upwards while turning a little by hand
to get the selector to shift all the way up. Only
grab the Arbor when turning the spindle, never the
Quick-Release Collar. Otherwise, it will be easy to
accidentally release the arbor and it will fall out.
Follow the Twist drill & annular cutter”symbol on Drilling mode Tapping mode
Drilling
mode
Tapping
mode

11
the gear case. (The small arrow on the tab will be pointing
downwards when it is shifted correctly).
5. Proceed to drill as described below titled: "OPERATION-
GENERAL (Annular cutters & twist drills only)".
SETTING UP FOR ANNULAR CUTTERS
1. If another arbor or accessory is in place, remove it from the
machine.
2. Insert the Coolant Feed Spring with the Seal facing
downwards into the shaft of the Annular Cutter Arbor.
3. Mount the Annular Cutter Arbor into the machine by pressing up on the Quick Release Collar and turning
the arbor until the collar snaps closed. Once it is closed, tighten the Knurled Lock Ring by turning
clockwise by hand.
4. Insert the proper sized pilot pin in the annular cutter. Using the L-hex key, loosen the 2 set screws to allow
the mounting of the annular cutter. Ensure that the flat of the cutter shank is facing the set screw and
then tighten.
5. If it is in tapping mode, shift the gearbox to drilling mode by swinging the gear selector tab out of the
detent slot then shifting upwards into drilling mode. Then pop the selector tab back into the detent. It
will usually be necessary to grab the arbor and push the spindle upwards while turning a little by hand to
get the selector to shift all the way up. Only grab the Arbor when turning the spindle, never the Quick-
Release Collar. Otherwise, it will be easy to accidentally release the arbor and it will fall out. Follow the
Twist drill & annular cutter” symbol on the gear case. (The small arrow on the tab will be pointing
downwards when it is shifted correctly).
Shifting into drilling mode
Push UP on the spindle while shifting from Tapping Mode to Drilling Mode
6. Proceed to drill as described below titled: "OPERATION-GENERAL (Annular cutters & twist drills only)"
OPERATION-GENERAL (Annular cutters & twist drills only)
WARNING: Always ensure that the magnet is adhered properly to the work piece before beginning
drilling.
NOTE: If mounting to a curved surface beam, mount the machine parallel to the curve in the work piece.
WARNING: Avoid operating at more than a 90 degrees from horizontal. When drilling at such an angle
set screw
Quick Release
Collar
Knurled Lock Ring

12
take precautions to prevent cutting coolant from entering the motor. Paste-type coolant should be
used.
1. First fit tool into arbor and line up with intended center of cut. Then switch
magnet on.
2. Press green motor on button to start motor. Use the crank handle to feed
to work. Always use very light pressure when beginning the cut and just
as the tool is breaking through. The crank handle offers tremendous
leverage, so do not use too much force. Allow the cutting tool to
determine the pace. With experience, the operator will be able to
determine the best pace to feed the tool to the work. There should be
some degree of audible slowing of the motor but not bogging in the cut.
Correct cutting speed with a properly sharp annular cutter will produce
long unbroken chips which produce a “bird’s nest” shaped bundle of chips around the cut.
NOTE: Always ensure that the cutting tool is sharp. A dull cutter typically will have finer and/or choppy
shavings.
WARNING: ALWAYS clear chips when there is too much build-up. Excessive chip build-up could result in
a jammed cutter or other hazardous situations.
WARNING: The slug ejected at end of cut is very hot. Always provide a method of catching the slug, as
the ejected slug may cause injury to people below.
NOTE: Lock the slide lock on the side of the machine in the fully raised position when at rest to prevent
the slide from accidentally slamming down. Remember to unlock it again before commencing drilling.
CAUTION: Never attempt to cut half-circles or to stitch drill (drill overlapping holes) with a TCT cutter.
This may destroy the cutter.
CAUTION: Never attempt to reenter a half-finished cut if the magnet has been turned off and the
machine has been shifted in the interim. This may destroy the cutter.
MAINTENANCE
Every 50 hours of operation blow compressed air through the motor while running at no load to clean out
accumulated dust. (If operating in especially dusty conditions, perform this operation more often.)
Keep the machine clean and free of chips. Check for loose fittings and tighten as needed.
Ensure that the ventilation slots are clear so that motor can be cooled normally. Blow low pressure compressed
air through the ventilation slots with the motor running to keep motor clean.
Magnetic switch
Motor switch

13
THE GIBS (DOVETAIL SLIDES)
The gibs require adjustment if too loose. To adjust, loosen the lock nuts and
adjust the adjustor screws evenly while moving the handle up and down.
Adjust so that there is no free play, and no binding anywhere in its range of
travel. Then retighten the lock nuts. Periodically check, lubricate, and adjust as
needed.
THE CARBON BRUSHES
The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit.
Caution: Always replace the brushes as a pair.
To replace:
1. Remove the 4 screws and remove the motor tail cover.
2. Using pliers rotate the brush spring out of the way and slide the old
carbon brush out of the brush holder.
3. Unscrew the screw to remove the brush lead. The old carbon brush may
now be lifted away.
4. Install a new brush. Installation is the reverse of removal.
5. Replace the motor tail cover.
AUTO STOP CARBON BRUSH
Due to the auto stop carbon brush design, if the machine comes to a stop
without any reason, the brushes have to be checked. The auto stop feature
stops the machine before the carbon brushes are finished and protects the
motor.
MAGNET TROUBLESHOOTING
Full magnet performance is absolutely essential for magnetic drill operation.
If the magnet works, but does not hold well, it is likely that one of the coils has failed. If the magnet does not
work at all, it is likely to be a failed rectier. (It is highly unlikely that both magnet coils would fail at the same
time)
NOTE: A faulty magnet coil can also damage the rectier, so whenever there is a magnet problem, BOTH
the magnet coils and rectier must be checked.
WARNING: Never attempt to operate a magnetic drill with a faulty magnet!
Tention
Spring
Brush
Holder
Auto Stop
Carbon
Brush
Adjusting screw

14
CHECKING THE MAGNET (qualified technicians only)
If the magnet is not working well, it must be checked. Separate the wires of each indiviual coil and test the
resistance of each coil separately. (note that 110V models are wired in parallel and 230V models are wired in
series) The resistance of the coils of dierent sizes of magnets varies, but it should be in the region of hundreds
of ohms. Most importantly, both coils must have very nearly the same resistance. If one of the coils has zero
resistance, it means that it is shorted. If one of the coils has innite resistance, it means that the circuit is
broken. If either coil has a problem, the magnet must be replaced. A faulty magnet may also cause damage to
the rectier. Also check the rectier when replacing a faulty magnet. (see below)
CHECKING THE RECTIFIER (Qualified technicians only)
The rectier takes the AC household current and converts it to DC to power the magnet. If it fails, the magnet
coils will not receive power.
Disconnect the rectier and test the resistance of both circuits of the rectier between the AC and the DC sides.
Note that polarity matters, so you can only take a reading if test probes are oriented correctly. Each side will
be the opposite of the other. Both circuits should have very nearly the same resistance reading. If one of the
circuits has zero resistance, it means that it is shorted. If one of the circuits has innite resistance, it means that
the circuit is broken.
If the replacement of the power supply cord is necessary, this has to be done by the manufacturer or
their agent in order to avoid a safety hazard.
WARNING: All repairs must be entrusted to an authorized service center. Incorrectly performed repairs
could lead to injury or death.

15
WIRING
MAGENT
RED BLACK
RED BLACK A
B C D
(110V)
-
+
MAGENT
RED BLACK
RED BLACKA
D
(230V)
-
+
12
43
OVER LOAD
RECTIFIER & EMC
MAGNET SWITCH
MOTOR SWITCH
MOTOR
AC
A B C D

16
Exploded View
79
80
54
10
11
12 14
11
16 18 19
26
33
21 23 25 24 21
55
56
57 58
28
73
78
81
83
82 86
85
95
81
98
99
100
101
69
102
83
68
68
106
109
108
107
112
114
117
118
116
127
181
20 17
29
30
4
32
22
95
27
128
13
35 36
38
39
44 46 45 47 44
48
49 24 52 53 21
34
40 41
50 51
37
31
42 43
NO.1~181 Version 2022.12.20 D.888
159 136
165 166
160 161 162
163
164
84
113
130
110V 230V
147
147
174
145
70
145
147
147
106
146
150
105
119 120 121
89
167
80
131
154
80
131
154
67
155
175 157 156
7 6
169
170
171
172
168
94
93
92
110
111
96 97
111
88
66 65
64 63 61 60
68 59
70
72
68 61 60
69
178 177 176
178 177 176
105
115
103-1
173
44

17
Parts list
NO. Parts Name Q'TY
4 SOCKET SET SCREW (M8x7xP1.25) 2
6 WATER SEAL (Ø16x16) 1
7 SPRING (Ø1.5xØ13.3xØ16.6x16Tx100L) 1
10 BALL BEARING (6205) 1
11 OIL SEAL (Ø22xØ32x7) 2
12 PANHEAD MACHINE SCREW (M5x170xP0.8) 4
13 INTERNAL CIRCLIP (R-52) 1
14 GEAR HOUSING 1
16 BUSHING 1
17 NEEDLE BEARING (TA 2210) 1
18 TAP REVERSING GEAR (M1.5x33T) 1
19 TAP SPINDLE ENGAGEMENT GEAR 1
20 EXTERNAL CIRCLIP (S-17) 1
21 NEEDLE BEARING (HK 1010) 4
22 PARALLEL KEY (4x4x30) 1
23 REVERSING DRIVE GEAR (M1.25x24T) 1
24 PARALLEL KEY (5x5x12) 2
25 REVERSING DRIVE GEAR (M1.5x12T) 1
26 LOWER GEAR CASE 1
27 SPRING (Ø1xØ9xØ11x11Lx4T) 1
28 FAN BAFFLE 1
29 SHOULDER SCREW 1
30 FLAT HEAD MACHINE SCREW (M4x8xP0.7) 2
31 SELECTOR BASE 1
32 SHIFT PIN (Ø6x19.5) 1
33 SELECTOR COLLAR PIN (Ø12x41) 1
34 RETAINING RING (Ø1.5xØ23xØ26) 1
35 TAP FORWARD GEAR (M1.25x42T) 1
36 NEEDLE BEARING (TA 2515) 1
37 THRUST WASHER (Ø25xØ40x1.5) 1
38 DRILLING SPINDLE GEAR (M1.25x27T) 1
39 THRUST RING (0816) 1
40 EXTERNAL CIRCLIP (S-8) 1
41 NEEDLE BEARING (HK 0810) 1
42 PANHEAD MACHINE SCREW (M5x10xP0.8) 3
43 GEAR PLATE 1
44 BALL BEARING (608) 3
45 INPUT SHAFT (M1.0x8T) 1
46 PARALLEL KEY (4x4x10) 1
47 INPUT GEAR (M0.7x50T) 1
48 INTERMEDIATE PINION (M1.25x11T) 1
49 PARALLEL KEY (5x5x15) 1
NO. Parts Name Q'TY
50 DRILLING INTERMEDIATE GEAR (M1.25x26T) 1
51 EXTERNAL CIRCLIP (S-16) 1
52 LAY GEAR (M1.0x52T) 1
53 EXTERNAL CIRCLIP (S-14) 1
54 GEAR PLATE 1
55 BALL BEARING (609) 1
56 ARMATURE (220V-73x42x45) 1
57 PANHEAD TAPPING SCREW (M5x60) 2
58 STATOR (220V-73x42x45) 1
59 MOTOR HOUSING 1
60 CARBON BRUSH HOLDER (7x11) 2
61 CARBON BRUSH (7x11x17) 2
63 MOTOR TAIL CASTING 1
64 PANHEAD TAPPING SCREW (M4x30) 2
65 CABLE PROTECTOR (5/16"x45CM) 1
66 WIRE (1.25x2Cx65CM-VCTF) 1
67 EXTERNAL STAR WASHER (M5) 1
68 HEX NUT (M4xP0.7) 6
69 CABLE CLAMP 2
70 CRIMP CAP CONNECTOR (C4) 3
72 PANHEAD TAPPING SCREW (M4x14) 2
73 COOLANT TANK ASSEMBLY 1
78 TUBE (Ø4xØ6x20CM) 1
79 COOLANT TANK BRACKET 1
80 FLAT WASHER (Ø5xØ12x1) 4
81 THUMB SCREW (M5x16) 3
82 SLIDE PLATE (L310.5MM) 1
83 SOCKET CAP SCREW (M6x20xP1.0) 6
84 SOCKET CAP SCREW (M5x16xP0.8) 2
85 GEAR RACK (M1.5) 1
86 SOCKET CAP SCREW (M8x16xP1.25) 2
88 SWITCH PANEL (126.8x86.7x1.5T) 1
89 FLAT WASHER (Ø4xØ10x1) 2
92 SOCKET CAP SCREW (M6x16xP1.0) 1
93 FLAT WASHER (Ø6xØ25x1) 1
94 FLAT WASHER (Ø6xØ40x2.5) 1
95 BUSHING (Ø28xØ32x12) 2
96 MOTOR SWITCH (220V) 1
97 MAGNET SWITCH (110V&220V) 1
98 HEX NUT (M5xP0.8) 5
99 SOCKET SET SCREW (M5x20xP0.8) 5
100 STAND BODY 1

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Parts list
NO. Parts Name Q'TY
101 CABLE GLAND (5/16") 1
102 SPRING WASHER (M6) 3
103-1 RECTIFIER & EMC (110V&220V) 1
105 CABLE CLIP 2
106 PANHEAD MACHINE SCREW (M4x30xP0.7) 3
107 CABLE PROTECTOR (5/16"x7CM) 1
108 CORD ARMOR 1
109 POWER SUPPLY CABLE 1
110 SIDE PANEL (126.8x86.7x1.5T) 1
111 PANHEAD MACHINE SCREW (M4x8xP0.7) 8
112 CRANK SPINDLE (Ø28) 1
113 CRANK HANDLE 3
114 ELECTROMAGNET (179x80x48) 1
115 WIRE LEAD (1015-16#18CM) 2
116 GIB STRIP-LEFT (258MM) 1
117 GIB STRIP-RIGHT (258MM) 1
118 GIB TENSIONER (258x11x1.2T) 1
119 TRAVEL LIMITER STOP 1
120 HEX NUT (M8) 1
121 SOCKET SET SCREW (M8x100xP1.25) 1
127 HEX KEY (M2.5) 1
128 HEX KEY (M4) 1
130 PANHEAD MACHIME SCREW (M4x16xP0.7) 1
131 DEPTH LOCK LEVER 2
136 CHECK BALL (Ø8) 2
145 FEMALE SPADE TERMINAL 4
146 RUBBER WASHER (Ø4xØ11x1) 2
NO. Parts Name Q'TY
147 SPADE TERMINAL BOOT 8
150 CHUCK (1/2") 1
154 THUMB SCREW (M5x8) 2
155 EARTHING MARKING 1
156 BUTTERFLY SCREW (M6x10xP1.0) 2
157 FLAT WASHER (Ø6xØ13x1) 2
159 SPINDLE (Ø31) 1
160 INTERNAL CIRCLIP (IS42) 1
161 SPRING (Ø2.5xØ43xØ48x3Tx25L) 1
162 QUICK-RELEASE COLLAR (Ø58) 1
163 THRUST WASHER (Ø42.6xØ51.8x2) 1
164 RETAINING RING (Ø2.5xØ39.6xØ44.6) 1
165 ANNULAR CUTTER ARBOR (Ø31) 1
166 QUICK-RELEASE CHUCK ADAPTORS (Ø31) 1
167 UNIVERSALTAP CHUCK (Ø31) 1
168 PUSH LOCK FITTING (PT1/8"xØ6) 1
169 SELECTOR TAB 1
170 DETENT PIN (Ø5x22) 1
171 SPRING (Ø0.6xØ5.3xØ6.5x17Lx5T) 1
172 E-CLIP (E-3) 1
173 SAFETY BELT 1
174 ZIP TIE (2.5x100MM) 1
175 CHIP GUARD 1
176 BRUSH SPRING (0.35x3x3T) 2
177 PANHEAD MACHINE SCREW (M4x10xP0.7) 2
178 PANHEAD TAPPING SCREW (M4x12) 4
181 WRENCH (M8) 1

19