AGP ST50 User manual

ORIGINAL OPERATING INSTRUCTIONS
SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE.
Version:20150711
Warning:
For tools equipped with over
load protection, when motor
has shut down off due to over
load, always run machine with
no load for at least 3 minutes
to reduce temperature before
returning to operation to avoid
burn out of the motor.
2 SPEED SWIVEL BASE
MAGNETIC DRILLING MACHINE

2
Ejector Slot
Arbor Support
MT2 Shank accessories
such as twist drills up to
20mm
Gear Selector
Variable Speed Knob
Coolant Feed
Motor Unit Coolant Tank
Reversing Switch
Universal Tapping
Chuck for M6 up
to M20
Twist Drilling with
1/2" Chuck
Magnet
Swivel Lock Tab
Annular Cutter Arbor
(Annular Cutter
not included)
Coolant Feed Tap
Magnet Switch
On/O Switch
Gib Adjustor
STANDARD ACCESSORIES
* Annular Cutter Arbor
* Drift
* Wrench M8
* Hex Key M2.5
* Hex Key M5
* CoolantTank Kit
* Chip Guard Kit
* Safety Chain
OPTIONAL ACCESSORIES
* 1/2" (13mm) Chuck, Key & Adapter
Power Input 1100W
Voltage See machine nameplate
No / (Full) Load min-1 Speed 1 150~300 (90~180)
Speed 2 225~450 (135~270)
Dia. x Depth of Cutter 50mm x 50mm (2" x 2")
Max. Capacity Dia. x Depth of MT2 Drill 20mm x 150mm (13/16" x 5-7/8")
Dia x Depth of Chuck Drill 20mm x 110mm (13/16" x 4-5/16")
Dia x Depth of Tap M20 x 40mm (13/16" x 1-9/16")
Magnetic Adhesion 17,000 N
Overload Protection & Soft Start With
Net Weight 16.3kg (35.9 Lbs)

3
WARNING! Read and understand all instruction before operating any drilling system. Failure to
follow all instructions listed below may result in electrical shock, damage to drilling system and even
personal injury.
GENERAL SAFETY INSTRUCTIONS
Work area
1. Keep your working area clean and well lighted. Cluttered benches and working stations causes
accidents as well as dark spaces. Always ensure working stations are clean and well lit.
2. Do not operate power tools in explosive atmosphere, such as in the presence of flammable liquids,
gases or extreme dust. Power tools create sparks that may ignite gases as well as flammable
liquids. Dust may enter the ventilation system causing clogging and causing overheating.
3. Keep bystanders, children and visitors away from moving parts of the power tool. Any distractions
can cause you to loose control of the power tool and an injury could take place.
Electrical Safety
1. Grounded tools must be plugged into an outlet properly installed and grounded in accordance
with all codes and ordinances. Never remove the ground prong or modify the dance plug in any
way. Do not use any adaptor plugs. Check with a qualified electrician if you are in doubt as to
whether the outlet is properly grounded. If tools should electrically malfunction or break down,
grounding provides a low resistance path to carry electricity away from the user.
2. Never carry a tool by the cord or hose and “yanking” the cord or the hose to disconnect it from the
receptacle. Always carry the power tools properly and store in dry and dust free place.
3. Keep cords and hoses away from heat, oil and sharp edges. Damaged cords increase the risk of
electric shock.
4. Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk
of electric shock. When operating a power tool outside, use an outdoor extension cord marked .
W-A. or. W.. These cords are rated for outdoor use and reduce the risk of electric shock.
Personal Safety
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use tool while tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in serious personal injury.
2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts.
3. Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch on invites accidents.
4. Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left attached

4
to a rotating part of the tool may result in personal injury.
5. Do not overreach. Keep a proper footing and balance at all times. Proper footing and balance
enables better control of the tool in unexpected situations.
6. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hardhat, or
hearing protection must be used for appropriate conditions.
Tool use and care
1. Use clamps or other practical way to secure and support the work piece to a stable platform.
Holding the work by hand or against your body is unstable and may lead to loss of control.
2. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and
safer at the rate for which it is designed.
3. Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
4. Disconnect the plug from the power source before making any adjustments, changing accessories,
or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
Store idle ling tools out of reach of children and other untrained persons. Tools are dangerous in the
hands of untrained users.
5. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp
cutting edges are less likely to bind and are easier to control.
6. Check for misalignment or binding of moving parts, breakage of parts, and any other condition
that may affect the tools operation. If damaged, have the tool serviced before using. Poorly
maintained tools cause many accidents.
7. Use only accessories that are recommended by the manufacturer for your model. Accessories that
may be suitable for one tool may become hazardous when used on another tool.
Service
Only qualified repair personnel must perform tool service. Service or maintenance performed by
unqualified personnel could result in a risk of injury.
When servicing tool, use only identical replacement parts. Follow instructions in the Maintenance
section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a
risk of electric shock or injury.
Symbols used in this manual
IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

5
Terminology used in the manual
1. Warning: This term means that there is a risk of physical harm or death to the operator or people
nearby.
2. Caution: This term means that there is a risk of damage to the machine, cutting tool or other
equipment.
3. Note: These terms offer useful information relating to the operation of the machine or its
maintenance.
SPECIFIC SAFETY RULES AND REGULATIONS
1. Always use safety chain. Mounting can release.
2. The magnet’s adhesion depends on the thickness of the work piece. Always ensure that the work
piece is a minimum of 12mm (7/16 in.) thick. If it is not, then use a piece of steel plate at least12mm thick
and larger than the magnet below the work piece to supplement the magnetic adhesion.
3. Metal chips and other debris will seriously hamper magnetic adhesion. Always ensure that the
magnet is clean and free of rust and scale.
4. Other units used on the same receptacle will cause uneven voltage that could lead to the magnet
releasing. Always use the tool alone on the receptacle.
5. It is hazardous to use the drill upside-down. Do not exceed 90 degrees from horizontal.
6. Avoid the magnet releasing. Ensure that the magnet has properly adhered to the work piece before
beginning drilling.
7. Avoid operating annular cutters without coolant fluid. Always check coolant level before operating.
8. Do not operate with dull or damaged cutting tools. This may overload the motor.
9. Protect the motor. Never allow cutting fluid, water, or other contaminants to enter the motor.
10. Metal chips are often very sharp and hot. Never touch them with bare hands. Clean up with a
Symbol Name Designation/Explanation
V Volt Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits
n0No load speed Rotational speed, at no load
min-1 Revolutions per minute Revolutions, strokes, surface speed per minute.
0 Off position Zero speed, zero torque…
1, 2, 3, … Selector settings Speed setting,higher number means greater speed
~ Alternating current Type or a characteristic or current
Class I construction With electrical earth
Warning symbol Alerts user to warning messages

6
magnetic chip collector and a chip hook or other appropriate tool.
CAUTION: NEVER position machine on a work piece between the electrode and the ground of any arc
type welder. Damage to the machine will result, as the welder will ground through the machine’s
ground cable. When drilling stacked work materials, always stop to clear the slug after the first layer is
drilled.
WARNING: Do not operate the machine on a workpiece which is being welded on at the same time. This
may lead to damage to the machine and possible injury.
WARNING:NEVER attempt to use machine with incorrect current or abnormally low voltage. Check
machine nameplate to ensure that correct voltage and Hz are used. When drilling non-ferrous (non-
magnetic) work materials, only use a manufacturer- approved fixture such as a vacuum base adapte.
Magnet Base Duty Cycle
Do not leave the magnet base activated continuously for more than 60 minutes. If the magnet base is
overheated, allow it to cool for 30 minutes before continuing.
This machine is not intended for production-line type use.
CAUTION:Turn the magnet base off when not in use. Leaving the magnet base on continuously will
damage it.
WARNING: For safe magnetic adhesion, the minimum thickness of the workpiece must be at least
10mm.
ASSEMBLY
Coolant tank assembly required. First attach clear tube to the bottom of the coolant tank. To do this, first
loosen the nut and slide nut onto the tube. Then slide tube onto the nipple. Then tighten the nut. Slide tank
hanger over the screw on the upper right hand side of slide and tighten. Finally insert the other end of the
tube into the quick-release connector in the gearbox. Just directly push in to install. (To remove, first firmly
push the red collar of the connector and pull the tube out.) Cutting coolant fluid is always required when
using annular cutters. Open tank cover and fill. Check coolant fluid level often. Keep coolant tap closed when
not in use.
Chip guard must be used. To attach the chip guard, use the supplied butterfly bolts to bolt to the magnet. It
is not necessary to remove guard to clean chips. Simply raise guard to its upper position.
Safety chain must be used. Loop chain around the work piece and feed through the machine’s handle and
clip in place.

7
MOUNTING ANNULAR CUTTERS
CAUTION: Never use a cutting tool that is larger than the maximum rated capacity of the machine.
1. To insert an annular cutter, first insert the pilot pin into the
cutter. Then slide the cutter into the arbor, align the proper
flat with the locking screw(s) and tighten securely with the
supplied hex wrench.
CAUTION: Ensure that the locking screw is on a flat of the cutter
and not just against the rounded shank.
2. Ensure that the oil feed tap is on and coolant feeds properly by pushing the pilot pin. If it feeds too
quickly or slowly, adjust the tap accordingly. Keep the tap closed when not in use.
OPERATION-GENERAL
WARNING: Always ensure that the magnet is adhered properly to the work piece before beginning
drilling.
NOTE: If mounting to a curved surface beam, mount the machine parallel to the curve in the work
piece.
WARNING: Avoid operating at more than 90 degrees from horizontal. When drilling at such an angle
take precautions to prevent cutting coolant from entering the motor. Paste-type coolant should be
used.
CAUTION: Machine is equipped with a reversing switch. Always ensure that direction of rotation is
correct before operating. Operating in the wrong direction could result in damage to the cutter.
1. First fit tool into arbor and line up with intended center of cut. Then
switch magnet on.
2. Press green motor on button to start motor. Use the crank handle to feed
to work. Always use very light pressure when beginning the cut and just
as the tool is breaking through. The crank handle offers tremendous
leverage; so do not use too much force. Allow the cutting tool to
determine the pace. With experience, the operator will be able to
determine the best pace to feed to the work. There should be some
degree of audible slowing of the motor but not bogging in the cut.
Correct cutting speed with a properly sharp annular cutter will produce
long unbroken chips, which produce a “bird’s” nest. shaped bundle of
chips around the cut.
Reversing Switch
Magnet Switch
On/O Switch

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NOTE: Always ensure that the cutting tool is sharp. A dull cutter typically will have finer and/or choppy
shavings.
WARNING: ALWAYS clear chips when there is too much build-up. Excessive chip build-up could result in
a jammed cutter or other hazardous situation.
WARNING: the slug ejects at end of cut and is very hot. Always provide a method of catching the slug,
where the ejected slug may cause injury to people below.
Note: Lock the slide lock on the side of the machine in the fully raised position when at rest to prevent
the slide from accidentally slamming down - remember to unlock it again before commencing drilling.
CAUTION: Never attempt to cut half-circles or to stitch drill (drill overlapping holes) with a TCT cutter.
This may destroy the cutter.
CAUTION: Never attempt to re enter a half-finished cut if the magnet has been turned off and the
machine shifted in the interim. This may destroy the cutter.
SWIVEL BASE
The swivel base allows the drill to be precisely positioned under difficult
circumstances.
To use: first position the magnet base in the desired position and turn
magnet on.
Loosen the 2 Swivel Lock Tabs, then swivel the machine body into the
desired position. Finally lock both Swivel Lock Tabs.
CHANGING TOOLS & ADAPTORS WITH MT2 SHANK
To insert a tool, turn the tool until the tang lines up and firmly push into
place. It is helpful to tap with a soft-faced mallet to fully engage the taper. If it
is properly in position, one will not be able to pull it back apart by hand. To
remove, slide the ejector drift into the ejector slot and tap with a hammer to
eject the tool.
CAUTION: When removing, take care that the cutting tool does not
crash down and get damaged or injure anyone below.
Forward and back 15mm
R&L 150
Swivel Lock Tabs

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MT2 ANNULAR CUTTER ADAPTOR
This machine is equipped with a unique annular cutter adaptor system with built-in coolant directly to the
gearbox.
1. To install the annular cutter adaptor, first insert the taper end of the adaptor into the arbor of the
machine as described above.
2. Attach the coolant tank to the slide and ensure that the tube is attached properly.
3. To insert an annular cutter, first insert the pilot pin. Then slide the cutter into the adaptor, align the
proper flat with the locking screw(s) and tighten securely with the supplied hex wrench.
4. Ensure that the oil feed tap is on and coolant feeds properly by pushing
the pilot pin. If it feeds too quickly or slowly, adjust the tap accordingly.
Keep the tap closed when not in use.
GEAR SELECTION
Before drilling select desired gear range by first pushing in on spring-loaded
gear selector slider switch and then sliding selector up for high speed or
down for low speed. (It may be necessary to turn the arbor slightly in order for the gears to mesh properly).
Follow the recommended speed ranges on the cutting speed chart to set the proper speed and gear range.
CAUTION: Ensure that that gears engage fully.
CAUTION: ALWAYS ensure that the machine is fully stopped before attempting to change gears! NEVER
change gears on a running machine!
GEAR CHART
GEAR NO LOAD min-1 FULL LOAD min-1 CUTTERS TAPS
1 150~300 90~180 35~50mm (1-3/8 to 2") M20 or less (13/16")
2 225~450 135~270 Up to 35mm (up to 1-3/8") N/A
NOTE: These speeds are general recommendations only. The material should determine actual speeds
and the cutting speed recommended by the cutting tool manufacturer. See the section below
"RECOMMENDED SURFACE SPEEDS" and use the formula to calculate the best RPM.
VARIABLE MOTOR SPEED
The electronic variable motor speed control allows the motor speed to be
lowered for further flexibility for adjusting the cutting speed to suit the size
of cutter and type of material. Simply turn the thumb wheel to raise or lower
the motor speed electronically.
Gear Selector
Variable Speed Knob

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NOTE: whenever possible, it is always preferable to lower the speed by changing the gear rather than
lowering the motor speed. A slower motor speed will have less cooling and somewhat less torque so
always try to keep the motor going as fast as possible. Only lower the motor speed if you have no other
option.
(For example: If you need the RPM at about 300/min, it is much better to use 1st gear at full motor speed than
to use 2nd gear at a lower motor speed.)
AVOID OVERHEATING THE MOTOR
When using the machine at or near maximum capacity with a slow motor speed the motor will be at
maximum stress and very hot. After each cut is finished, ALWAYS cool the motor by running at no load at the
maximum motor speed for a few minutes.
CUTTING SPEEDS
The type of material to be drilled, its hardness and thickness will all greatly affect the recommended cutting
speed. See the chart below for general guidelines for cutting speeds. Use the formula to determine the
recommended RPM for the diameter of annular cutter being used:
RECOMMENDED SURFACE SPEEDS
Note: work materials which have been flame cut will be heat treated in the affected area. These areas
will require much slower cutting speeds.
Work Material Surface Speed MPM (m/min)
Aluminum 60-90
Brass 40-50
Soft Cast Iron 30-50
Hard Cast Iron 15-21
Mild Steel 24-30
High Tensile Steel 6~13
Stainless Steel 3~5
RPM = 318.5 x MPM / cutter diameter (in mm)
For example: if you are drilling mild steel with a 50mm cutter, the recommended MPM would be about 30 m/
min, so the ideal RPM would be:
318.5 x 30/50 =191/min
But if you were drilling high tensile steel, the MPM would be about 6 m/min, so the ideal RPM would be: 318.5
x 6/50 =38/min

11
MT2 SHANK ACCESSORIES
If it is desired to use any of various MT2 shank accessories, such as twist drills,
countersinks, reamers, etc., it may or may not be necessary to remove the arbor
support bracket. If removal is necessary, then follow the instructions below for
replacement.
ARBOR SUPPORT BRACKET REPLACEMENT
1. Replace arbor support bracket and screw in the 4 socket cap screws finger tight only (ensure that the
needle bearing is clean and adequately greased.)
2. Replace the annular cutter arbor and carefully tighten the screws evenly to ensure proper alignment.
WARNING: use extreme care to avoid contacting the rotating arbor shaft!
3. Double check to ensure that there is no binding anywhere throughout the stroke.
NOTE: A pilot hole may be necessary when drilling with larger twist drills. If an MT2 twist drill is used, it
may not be necessary to remove the arbor support bracket.
CHUCK
If an MT2 chuck adaptor & chuck are used, then the bracket must be removed.
To replace, see the instructions above under
“ARBOR SUPPORT BRACKET REPLACEMENT”.
REVERSING SWITCH
The reversing switch is necessary for tapping operations.
Select desired direction of rotation. This switch has 3 positions: up is forward,
middle is neutral, and down is reverse rotation.
WARNING: If the motor is switched on with the direction switch in the
neutral position, the machine will not turn but will be “live”, as soon as
either forward or reverse is selected, the arbor will begin turning! Take due
care to avoid surprises. Reversing Switch
Magnet Switch
On/O Switch

12
TAPPING
For tapping, the arbor support bracket must be removed. To Replace, see the
instructions above under: "ARBOR SUPPORT BRACKET REPLACEMENT". If using
the optional two jaw universal tapping chuck, simply mount the unit in the
spindle, insert the tap's square into the chuck and tighten firmly. (If using an
outside sourced MT2 tapping chuck & clamp collet, follow the manucturer's
instructions.)
CAUTION: To avoid damage to the tap, always very carefully line the tap up
with the hole and ensure that the size of the hole is correct for the tap to
be used.
CAUTION: To avoid damage to the tap or machine, be very careful to stop the machine in time to NOT
allow the tap bottom out. The motor continues to coast for a while after being shut off, so plan for this
and anticipate. This machine does NOT have a tapping clutch.
CAUTION: To avoid damage to the machine, ALWAYS allow the machine to come to a full stop before
reversing rotation.
1. Select the proper speed according to the chart for the size of tap used.
2. Begin with forward direction of rotation with standard right hand threads. (Opposite with left-hand
threads)
3. Allow the tap to determine the feed rate. A light touch on the feed handle is all that is needed once it is
started in the hole.4. When the desired thread is tapped, hit the red motor stop switch. Allow the
machine to come to a full stop. Then reverse direction and restart machine by pressing the green motor
switch to remove tap. Guide the tap back out with the feed handle. Proper order of operations for
normal tapping is as follows: magnet: on. direction: forward. motor: on. motor: off. THEN: direction:
reverse. motor: on. motor: off - magnet: off.
MAINTENANCE
Every 50 hours of operation blow compressed air through the motor while running at no load to clean out
accumulated dust. (If operating in especially dusty conditions, perform this operation more often.)
1. Keep the machine clean and free of chips.
2. Check for loose fittings and tighten as needed.
3. Ensure that the ventilation slots are clear so that motor can be cooled normally. Blow low-pressure
compressed air through the ventilation slots with the motor running to keep motor clean.

13
THE ARBOR SHAFT
Keep the arbor shaft free of dirt and lightly grease as needed. If the arbor support bearing is noisy, it may be
dirty or have a chip lodged in it. Remove the arbor shaft to clean and re-grease the arbor support bearing.
THE GIBS (DOVETAIL SLIDES)
The gibs require adjustment if too loose. To adjust, loosen the lock nuts
and adjust the adjustor screws evenly while moving the handle up and
down. Adjust so that there is no free play, yet any binding anywhere in its
range of travel. Then retighten the lock nuts. Periodically check, lubricate,
and adjust as needed.
THE CARBON BRUSHES
The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit.
Caution: Always replace the brushes as a pair.
To replace:
1. Remove the 4 screws and remove the motor tail cover.
2. Using pliers rotate the brush spring out of the way and slide the old
carbon brush out of the brush holder.
3. Unscrew the screw to remove the brush lead. The old carbon brush
may now be lifted away.
4. Install a new brush. Installation is the reverse of removal.
5. Replace the motor tail cover.
AUTO STOP CARBON BRUSH
Due to the new auto stop carbon brush if the machine comes to a stop
without any reason, the brushes have to be checked. The auto feature
stops the machine before the carbon brushes are finished and protects
the motor.
Tention
Spring
Brush
Holder
Auto Stop
Carbon
Brush

14
MAGNET TROUBLESHOOTING
Full magnet performance is absolutely essential for magnetic drill operation.
If the magnet works, but does not hold well, it is likely that one of the coils has failed. If the magnet does not
work at all, it is likely to be a failed rectier. (It is highly unlikely that both magnet coils would fail at the same
time)
NOTE: A faulty magnet coil can also damage the rectier, so whenever there is a magnet problem, BOTH
the magnet coils and rectier must be checked.
WARNING: Never attempt to operate a magnetic drill with a faulty magnet!
CHECKING THE MAGNET (qualified technicians only)
If the magnet is not working well, it must be checked. Separate the wires of each indiviual coil and test the
resistance of each coil separately. (note that 110V models are wired in parallel and 230V models are wired in
series) The resistance of the coils of dierent sizes of magnets varies, but it should be in the region of hundreds
of ohms. Most importantly, both coils must have very nearly the same resistance. If one of the coils has zero
resistance, it means that it is shorted. If one of the coils has infinite resistance, it means that the circuit is
broken. If either coil has a problem, the magnet must be replaced. A faulty magnet may also cause damage to
the rectier. Also check the rectier when replacing a faulty magnet. (see below)
CHECKING THE RECTIFIER (Qualified technicians only)
The rectier takes the AC household current and converts it
to DC to power the magnet. If it fails, the magnet coils will
not receive power.
Disconnect the rectifier and test the resistance of both
circuits of the rectifier between the AC and the DC sides.
Note that polarity matters, so you can only take a reading
if test probes are oriented correctly. Each side will be the
opposite of the other. Both circuits should have very nearly
the same resistance reading. If one of the circuits has zero
resistance, it means that it is shorted. If one of the circuits
has innite resistance, it means that the circuit is broken.
If the replacement of the power supply cord is necessary, this has to be done by the manufacturer or
their agent in order to avoid a safety hazard.
WARNING: All repairs must be entrusted to an authorized service center. Incorrectly performed repairs
could lead to injury or death.
OUT
IN
RECTIFIER

15
Wiring
SPEED
CONTROL
UNIT
RED
WHITE WHITE
WHITE
YELLOW
BLACK
RED
WHITE
YELLOW
REVERSING SWITCH
F
R
RIGHT
STATOR
MOTOR SWITCH
14 24
13 23
-
+
MAGNET SWITCH
AC
MAGNET BASE
RED
BLACK
ELECTRONIC BOARD
BROWN BLUE
YELLOWYELLOW
BLUE BLUE
RECTIFIER & EMC
RED BLACK
BRUSH
HOLDER
BRUSH
HOLDER
LEFT

16
Exploded View & Parts list
19 18 17 16
22 23
24
25 26 27
21
39 38 32
40 41
32
31 32 30 33
34 32 35 36
37
05 04 03 02 01
20
46
32
42 43 44
47 48 49
50 51 52 53 54 55 56
54
57 58
49
51
50 52 53
126 127 128
110V
230V
124
124
107
107
125
59
131 120
81
82
83
OPTIONAL
134
NO.01~142 V1.3
78
106
104
105
49 57
103
107
108
92
132
70
78
77
76
66
60
61
65 64
130
13
72 71
109
111 112
113
115
117
118
29
49
96
75
74
102
101
06
07
08
09
10
11
08
12
10
09
14
15
28
45
59
62
63 66
67
69
73
79
80
84 85 86
86
87 88 89 90
91
93
93
94 95
97 98
100-6
100-5
100-3
100-4
66
116
135
68
100-2
110
114
133
129
136
49
137
RECTIFIER & EMCRECTIFIER
140 139
138A
139
138B
141
99
100-1
96
120
121 122
110 119
142

17
76 FLAT WASHER Ø6 x Ø25 x 1 1
77 FLAT WASHER Ø6 x Ø40 x 2.5 1
78 BUSHING Ø28 x Ø32 x 12 2
79 CRANK SPINDLE 1
80 CRANK LEVER 3
81 GIB STRIP - LEFT 235mm 1
82 GIB STRIP - RIGHT 235mm 1
83 GIB TENSIONER 235 x 11 x 1.2 1
84 SWITCH GUARD BAR 2
85 SWITCH PANEL 1
86 FLAT WASHER Ø4 x Ø10 x 1 5
87 SPRING WASHER M4 4
88 SOCKET CAP SCREWM4 x 16 4
89 MOTOR SWITCH 1
90 REVERSING SWITCH 1
91 MAGNET SWITCH 1
92 SCREW M4 x 16 1
93 RUBBER WASHER M4 3
94 STAR WASHER M5 1
95 EARTHING MARKING 1
96 ZIP TIE 2.5mm x 160mm 4
97 SCREW M5 x 20 2
98 FLAT WASHER Ø5 x Ø12 x 1 2
99 ELECTRONIC BOARD110V/220V 1
100 SPEED CONTROL RHEOSTAT 1
100-1 RHEOSTAT 1
100-2 FLAT WASHER 1
100-3 NUT 1
100-4 KNOB 1
100-5 SCREW 1
100-6 INSULATION SPACER -
101 SWITCH PANEL 1
102 SCREW M4 x 8 4
103 SCREW M4 x 30 2
104 STRAIN RELIEF 7cm 1
105 CORD ARMOR 1
106 POWER SUPPLY CABLE 1
107 TERMINAL COVER 6
108 CABLE GLAND 1
109 SOCKET CAP BOLT M6 x 35 4
110 SPRING WASHER M6 8
111 LOCKING POST 1
112 CHECK BALL Ø12 4
113 CHECK BALL Ø8 2
114 SWIVEL LOCK TAB 2
115 SWIVEL PLATE 1
116 SOCKET CAP BOLT M6 x 20 2
117 SOCKET CAP BOLT M6 x 8 1
118 MAGNET BASE 176 x 90 x 55.5 1
119 SOCKET CAP BOLT M6 x 30 4
120 FLAT WASHER Ø6 x Ø13 x 1 6
121 ARBOR SUPPORT BRACKET 1
122 SUPPORT BEARING HK 3516 1
123 N/A -
124 SPADE TERMINAL 4
125 ZIP TIE 1
126 M8 COMBINATION WRENCH M8 1
127 M2.5 L-HEX KEY M2.5 1
128 M5 L-HEX KEY M5 1
129 DRIFT 1
130 CHIP GUARD 1
131 BUTTERFLY SCREW M6 x 10 2
132 SAFETY CHAIN 1
133 MT2 CHUCK ADAPTOR 1
134 CHUCK(OPTIONAL) 1/2" 1
135 TAP COLLET ARBOR 1
136 M4 L-HEX KEY M4 1
137 SCREW M4 x 25 1
138A RECTIFIER 1
138B RECTIFIER & EMC 1
138B RECTIFIER & EMC 1
139 LEAD WIRE 2
140 LEAD WIRE 2
141 THUMB SCREW M5 x 16 1
142 FIXING SCREW M4 x 8 2
NO. Parts Name Q'TY
1 INTERNAL CIRCLIP R-19 1
2 ARBOR WASHER Ø10 x Ø18.5 x 0.8 1
3 O-RING Ø12 x Ø20 x 4 1
4 COOLANT SEAL 1
5 SPRING Ø1.2 x Ø10.1 x Ø12.5 x 12T x 85L 1
6 SET SCREW M10 x 7 x P1.5 1
7 ARBOR MT2 1
8 EXTERNAL CIRCLIP S-35 2
9 SPACER Ø35.2 x Ø55 x 0.5 2
10 OIL SEAL Ø35 x Ø47 x 7 2
11 COOLANT FEED RING 1
12 STOP BAR 67.5L 1
13 COOLANT CONNECTOR 1
14 SPINDLE MT2 1
15 PARALLEL KEY 5 x 5 x 10 1
16 INTERNAL CIRCLIP R-47 1
17 BEARING 6005 zz 1
18 EXTERNAL CIRCLIP S-25 1
19 SCREW M5 x 65 2
20 SCREW M5 x 110 2
21 GEAR CASE 1
22 SELECTOR TAB 1
23 SPRING Ø1 x Ø9 x Ø11 x 4T x 11L 1
24 SHOULDER SCREW 1
25 DETENT PIN 1
26 SPRING Ø5.3 x Ø6.5 x 5T x 17L 1
27 E-CLIP E-3 1
28 PARALLEL KEY 4 x 4 x 30 2
29 OIL SEAL Ø25 x Ø40 x 7 1
30 OUTPUT GEAR M1.25 x 39T 1
31 EXTERNAL CIRCLIP S-15 1
32 BEARING 608 zz 5
33 PARALLEL KEY M5 x 5 x 50 1
34 INTERMEDIATE GEAR PINION M1.25 x 10T 1
35 INTERMEDIATE GEAR M1.0 x 46T & 42T 1
36 NEEDLE BEARING HK 0810 1
37 SELECTOR FORK 1
38 INPUT PINION M1.0 x 11T & 15T 1
39 PARALLEL KEY 4 x 4 x 8 1
40 INPUT GEAR M1.0 x 36T 1
41 EXTERNAL CIRCLIP S-10 1
42 GEAR PLATE 1
43 BEARING 6001-LLU 1
44 ARMATURE 7T 1
45 FAN SHROUD 1
46 SCREW M5 x 60 2
47 STATOR 1
48 MOTOR HOUSING 1
49 NUT M4 x 8 6
50 BRUSH HOLDER 2
51 CARBON BRUSH 7 x 11 x 17 2
52 BRUSH SPRING 2
53 SCREW M4 x 10 2
54 SCREW M4 x 12 4
55 MOTOR TAIL COVER 1
56 SCREW M4 x 25 2
57 CABLE CLIP 2
58 SCREW M4 x 14 2
59 END SPLICE TERMINAL C4 3
60 MOTOR CABLE 1
61 CABLE PROTECTOR 40cm 1
62 MOTOR COVER PLATE 1
63 FLAT HEAD SCREW M4 x 8 4
64 COOLANT TUBE 20cm 1
65 COOLANT TANK ASSEMBLY 1
66 SOCKET CAP BOLT M6 x 16 5
67 SLIDE PLATE 218mm 1
68 GEAR RACK 1
69 SOCKET CAP BOLT M8 x 16 4
70 COOLANT TANK BRACKET 1
71 FLAT WASHER Ø5 x Ø12 x 1 2
72 SOCKET CAP SCREWM5 x 16 2
73 STAND BODY 1
74 GIB SET SCREW M5 x 20 5
75 GIB LOCK NUT M5 5

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