AGRI-INJECT Insectigator 887-34-312902-0 User manual

Operating Manual
Insectigator®Fluid Injection System
Manual Part Number: Man-887-001
Manual Description: Operating Instructions - Insectigator
Models in Manual: 887-34-312902-0, 887-34-212902-0, 887-34-112902-0
Revision Level: J
Revision Date: July 25, 2022
Please carefully read these operating instructions before use. Do NOT discard.
The operator shall be liable for any damage caused by installation or operating error(s).
The latest version of the operating instructions as well as any addendums and/or supplemental instructions are available
at www.agri-inject.com.

Operating Instructions: Insectigator Fluid Injection System 1
1.0 TABLE OF CONTENTS
1.0 TABLE OF CONTENTS 2
2.0 OPERATOR’S MANUAL ADVISORY 4
2.1 SUPPLEMENTARY INFORMATION 4
2.2 TERMS & CONDITIONS 4
3.0 GENERAL SYSTEM ADVISORY 5
3.1 ABOUT THIS SYSTEM 5
3.2 IDENTITY CODE 6
3.3 WARNING! 7
3.4 TRAINING 7
3.5 TUBING AND PLUMBING 7
3.6 INSPECTION 7
3.7 IMPORTANT 7
3.8 DISASSEMBLY AND SERVICE 7
3.9 PUMPING DANGEROUS LIQUIDS 8
3.10 DEFINITIONS 10
4.0 SAFETY 11
4.1 IDENTIFICATION OF SAFETY NOTES 11
4.2 WARNING SIGNS DENOTING DIFFERENT TYPES OF DANGER 11
4.3 INTENDED USE 11
4.4 SAFETY INFORMATION 12
4.5 INFORMATION IN THE EVENT OF AN EMERGENCY 14
4.6 QUALIFICATION OF PERSONNEL 14
5.0 STORAGE, TRANSPORT AND UNPACKING 16
5.1 SAFETY INFORMATION 16
5.2 UNPACKING 16
5.3 STORAGE 16
5.4 TRANSPORTATION 16
6.0 PRE-INSTALLATION 17
6.1 PROTECTIVE CLOTHING 17
6.2 TEST FLUIDS 18
6.3 TUBING CONNECTIONS 18
6.4 ELECTRICAL CONNECTIONS 18
6.5 PLUMBING CONNECTIONS 18
6.6 AGRICULTURAL APPLICATIONS 19
6.7 OTHER APPLICATIONS 19
6.8 CHEMICAL DISPOSAL 19

Operating Instructions: Insectigator Fluid Injection System 2
6.9 MIXING CHEMICALS 20
7.0 INSTALLATION 21
7.1 SAFETY 21
7.2 SYSTEM LOCATION 21
7.3 PLUMBING CONNECTIONS 22
7.4 ELECTRICAL CONNECTIONS 23
7.4.1 WIRE COLOR AND PHASING 24
7.4.2 MOTOR ROTATION 24
7.4.3 ROTARY PHASE GENERATOR POWER SUPPLY 25
8.0 OPERATION 26
8.1 SAFETY 26
8.2 SAFETY EQUIPMENT 27
8.3 OPERATING EQUIPMENT 28
8.4 FILLING THE SYSTEM 29
8.5 MIXING 29
8.6 PRIMING THE INJECTION PUMP 31
8.7 CALIBRATING THE INJECTION PUMP 31
8.7.1 SIMPLIFIED METHOD (calibration result in gallons per hour) 32
8.7.2 TRADITIONAL METHOD (calibration result in minutes) 33
8.8 SYSTEM OPERATION 34
9.0 POST OPERATION 36
9.1 SAFETY 36
9.2 SAFETY EQUIPMENT 36
9.3 DRAINING THE SYSTEM 36
9.4 FLUSHING THE SYSTEM 37
9.5 STORAGE 38
10.0 MAINTENANCE 39
10.1 SAFETY 39
10.2 PERIODIC AND PREVENTIVE MAINTENANCE 39
10.3 ROUTINE MAINTENANCE 40
10.4 PARTS REPLACEMENT 40
11.0 INSECTIGATOR CALIBRATION WORKSHEET 42
12.0 INSECTIGATOR CALIBRATION WORKSHEET 44
13.0 INSECTIGATOR CALIBRATION WORKSHEET 46
14.0 PARTS BREAKDOWN 48
15.0 INSTALLATION AND PIPING APPENDIX 60
16.0 END USER WARRANTY 64

Operating Instructions: Insectigator Fluid Injection System 3
2.0 OPERATOR’S MANUAL ADVISORY
2.1 SUPPLEMENTARY INFORMATION
There may be additional instructions/information beyond this manual that are included with this
manual AND/OR available on our website. Such instructions are very important and must be read
prior to the installation or operation of this injection system.
2.2 TERMS & CONDITIONS
Agri-Inject reserves the right to alter, correct, and/or improve the technical documentation and the
products described in the technical documentation at its own discretion and without giving prior
notice, insofar as this is reasonable for the user. The same applies to any technical changes that
serve the purpose of technical progress.
The receipt of technical documentation does not constitute any further duty on the part of
Agri-Inject to furnish information concerning modifications to products and/or technical
documentation. The user is responsible to verify the suitability and intended use of the products in
your specific application, in particular with regard to observing applicable standards and
regulations. All information made available in the technical data is supplied without any
accompanying guarantee, whether expressly mentioned, implied, or tacitly assumed.
In general, the provisions of the current standard Terms and Conditions of Agri-Inject apply
exclusively, in particular as concerns any warranty liability.
This manual, including all illustrations contained herein, is copyright protected. Any changes to the
contents or the publication of extracts of this document is prohibited.
Agri-Inject reserves the right to register its own intellectual property rights for the product
identifications of Agri-Inject products that are used here. Registration of such intellectual property
rights by third parties is prohibited.
Questions or Comments?
Please call us at 1-800-446-5328 (USA) or 1-970-848-5336 (International) or visit us on the web at
www.agri-inject.com.

Operating Instructions: Insectigator Fluid Injection System 4
3.0 GENERAL SYSTEM ADVISORY
3.1 ABOUT THIS SYSTEM
You are now the owner of one of the most advanced crop management tools available today.
The Insectigator®you have purchased is designed to deliver precise amounts of liquid concentrate
into the water flowing through your irrigation system. The Insectigator is unique in that it can inject
most insecticides, fungicides, or crop/turf protection liquids into your irrigation to accomplish both
irrigation and chemical application simultaneously.
When you invested in the Insectigator, you acquired a complete injection system - everything you
need to get started. Easy to install and simple to operate, your Insectigator can be integrated into
your center pivot, linear, greenhouse, or drip irrigation system with a minimum of work, tools, and
effort.
The heart of your Insectigator is the injection pump. This high quality pump is designed specifically
to inject small, precise amounts of liquid, which is key in this application. The Insectigator also
features our patented Mister Mist’r®injection check valve. The Mister Mist’r®releases concentrate
in four directions in the middle of the irrigation pipe for complete mixing. The injected liquid is
atomized into tiny droplets for complete suspension and homogenous distribution through your
irrigation system. As a regulatorally approved check valve, the Mister Mist’r®protects against
backflow of concentrate into the water supply, or leakage of water into the Insectigator supply tank.
In combination, the precise, reliable injection pump and the exclusive Mister Mist’r®assure
accurate, uniform, safe distribution of liquid concentrate to your crops.
Like all Agri-Inject products, your Insectigator injection system is built with quality materials and
designed to give you worry-free, low maintenance operation so you can fully benefit from the cost
savings and production enhancements that fluid injection offers.
When properly installed and operated, your Insectigator will give you many years of safe,
dependable operation, providing greater management over your farm and putting dollars in your
pocket along the way. This owner’s manual is designed to help you get optimum performance and
reliability from this quality fluid injection system.
If you have any questions about your Insectigatoror any other of our quality fluid injection systems,
please contact your local Agri-Inject®dealer, visit us on our website at www.agri-inject.com or give
us a call at 1-800-4-INJECT (800-446-5328).
Above all, thank you for your business. We are dedicated to helping growers like you around the
world increase efficiency, optimize plant health, and foster environmental stewardship through the
use of fluid injection technology.

Operating Instructions: Insectigator Fluid Injection System 5
3.2 IDENTITY CODE
Product Category: Insectigator
887
Insectigator product line designation
-
Dash separator
Input Power Option
11
Single Phase 110V AC
12
Single Phase 220V AC
21
12V DC
32
Three Phase 230V AC
34
Three Phase 480V AC
-
Dash separator
Tank Capacity
1
10 gallon
2
20 gallon
3
30 gallon
Mixer Attachment
1
Mixer included
0
No mixer
Control Option
2
Standard Control option
Pump Size
902
FIG Pump (v2017+)
887
-
34
-
3
1
2
902
- 0
Please provide the model code and serial number for your dealer to properly order spare parts or arrange for
service on this system. This enables the unit definition and version to be clearly identified.

Operating Instructions: Insectigator Fluid Injection System 6
3.3 WARNING!
For your safety, the safety of others, and to prevent a risk of serious injury to yourself and others,
before you install, use, or service an Agri-Inject®system:
READ THIS MANUAL!
This manual (and its addendums, including supplementary information) provides you with warnings,
instructions for installation, use, and servicing safety practices. Read such information thoroughly
before you install, use or service an Agri-Inject®system and follow all of the warnings and
instructions it contains.
An Agri-Inject®system should be installed, used, or serviced ONLY by those who are thoroughly
familiar with the instructions and warnings contained in this document. Improper use or disregard
for warnings, instructions, and basic safety practices can create a risk of serious bodily injury to you
or a bystander and/or property damage.
3.4 TRAINING
Do not install, operate, or service an Agri-Inject®system unless you have been properly trained to
do so.
3.5 TUBING AND PLUMBING
Always use proper tubing or plumbing when connecting an Agri-Inject®system. The working
pressure rating, temperature rating, and chemical compatibility must be compatible with the pump
output and the liquid being pumped. Agri-Inject®provides tubing and plumbing with its systems.
However, they may not necessarily be proper for the particular use to which you put the system.
Our support staff will be happy to assist with discussing application and compatibility issues.
3.6 INSPECTION
Always check to see that the system’s fittings are tight and free of leaks.
3.7 IMPORTANT
Do NOT install, operate or service this system unless you have thoroughly read all warnings and
instructions in the manual. Do NOT install, operate or service this system until you have been
properly trained. Always use fittings and tubing that is properly rated and compatible with pump
output and the pumped liquid. Always follow the specimen label of any chemical being injected by
this system. The label is the law.Always check to see that fittings and tubing connections are
tight and free of leaks. Always disconnect the electrical power cord before you disassemble or
otherwise service this system. Never transport this system with liquid present in the tank. Always
relieve the pressure and drain the suction lines before you disassemble or otherwise service this
system. Never disconnect the discharge or suction lines while the pump is operating and/or the
lines are under pressure.
3.8 DISASSEMBLY AND SERVICE
Always disconnect the electrical power cord before you disassemble or otherwise service this
system. Never open the electrical components of the system without first disconnecting the

Operating Instructions: Insectigator Fluid Injection System 7
electrical power cord and any other communication connections. Never disconnect discharge or
suction lines from the system while the pump and/or lines are under pressure. Never disconnect
discharge or suction lines from the system while the pump is operating. Always disconnect the
electrical power cord, relieve the pressure in the discharge and/or suction lines, and drain the lines
before disassembly or other service.
3.9 PUMPING DANGEROUS LIQUIDS
When the system is used to inject dangerous liquids, you face risks of harm to yourself and others
from the dangerous liquids and/or the impact of those dangerous liquids. Personal injury and/or
property damage can result from contact with the dangerous liquids from spray, splash, fumes, or
vapors. Damage can also result from the impact of the misapplication of such dangerous liquids.
If the system is used to pump dangerous liquids, in addition to heeding the warnings already set
forth, you must also:
● Always avoid bodily contact with dangerous liquids. Use the Personal Protective Equipment
(PPE) recommended in the SDS, Specimen Label, or other data provided by the dangerous
liquid supplier/manufacturer.
● Take great caution to ensure dangerous liquids do not cause damage to local property or
equipment.
● Always heed the warnings, follow the instructions, and take whatever precautions the supplier
of the dangerous liquid has provided you.
● Never operate the pump if the fittings or tubing connections are not tight and/or free from
leaks.
● Always drain the discharge line before disassembly.
● Always fully drain and flush the tank with water before adding another chemical.
● Always flush the pump with water after injecting a dangerous liquid and before adding another
to avoid a potentially hazardous chemical reaction.
● Consider installing a supplementary back pressure valve in the discharge line between the
discharge check valve and the injection check valve. See diagram below and Section 15.0
INSTALLATION AND PIPING APPENDIX.

Operating Instructions: Insectigator Fluid Injection System 8

Operating Instructions: Insectigator Fluid Injection System 9
3.10 DEFINITIONS
The following terms are used in this manual and in the context of this scope of work, the following
definitions should be applied.
Term
Meaning
Bleeder Valve
The valve assembly commonly provided with Mister Mist’r ®Injection Check
Valves that allows for the bleeding of air from the discharge plumbing on startup
and for relieving line pressure after shut down.
Calibration
The process of ensuring an injection pump discharges the proper amount of
liquid per unit of time, e.g., gallons per minute.
Calibration Tube
The calibrated tube provided with the Insectigator used to measure injection
volume over time.
Carrier
A liquid in which feed chemicals are mixed. Examples include water and crop
oil.
Chemigation
The application of chemicals to a crop through injection through the irrigation
system
Feed Chemical
The chemical (or chemicals) being injected.
Injection Quill
A device at the end of the discharge line from the pump that connects to the
irrigation pipe and distributes feed chemicals into the irrigation water. Nearly all
regulations call for the injection quill to have a spring-loaded check valve
integrated into the quill. In this case, it can also be called an injection check
valve. The Agri-Inject provided injection quill is the Mister Mist’r ®.
Jar Test
A method of testing the compatibility and suitability of a mixture of chemicals
and carrier prior to mixing them in the tank.
Liquid End
The head, diaphragm, and check valves of a pump, i.e., the part of the pump
that ‘pumps the liquid’
Frequency Knob
The small, upper control knob on a FIG pump that is used to adjust the stroke
frequency of the pump. This knob is calibrated in gallons per hour.
Percent Stroke Knob
The large center knob on the face of a FIG pump. This knob adjusts the stroke
length and is calibrated in percent. Pump output is the gallons per hour from the
frequency knob multiplied by the percent setting of the percent stroke knob.
Mister Mist’r ®
The patented injection check valve provided by Agri-Inject for use on Agri-Inject
chemical injection systems. (see Injection Quill above)
Solution
The liquid in the tank to be injected resulting from mixing of one or more feed
chemicals with a carrier.
Specimen Label
The label provided with all approved agricultural feed chemicals

Operating Instructions: Insectigator Fluid Injection System 10
4.0 SAFETY
4.1 IDENTIFICATION OF SAFETY NOTES
The following signal words are used in these operating instructions to denote different severities of
danger:
Signal Word
Meaning
WARNING
Denotes a possibly dangerous situation. If this is disregarded, you are in a life
threatening situation and this can result in serious injuries
CAUTION
Denotes a possibly dangerous situation. If this is disregarded, it could result in slight or
minor injuries or material damage.
DANGER
Denotes a possibly dangerous situation. If this is disregarded, a situation may exist that
will present dangers of injury to personnel or severe damage to equipment or the
environment.
4.2 WARNING SIGNS DENOTING DIFFERENT TYPES OF DANGER
The following signal words are used in these operating instructions to denote different severities of
danger:
Warning Signs
Type of danger
Warning - Automatic Start-Up
Warning - High-Voltage
Warning - Danger Zone
4.3 INTENDED USE
Only use this system to meter and inject liquid feed chemicals. Only use this system to mix
chemicals that are compatible and are at or below the maximum viscosity supported by the mixing
system and/or the pump. Only use the system after it has been correctly installed and started up in
accordance with the technical data and specifications contained in the operating instructions.
Observe the general limitations with regard to viscosity limit, chemical resistance, and density. A
chemical resistance chart is available at www.agri-inject.com. All other uses or modifications are
prohibited. The injection pump is not intended for the metering of gaseous media or solids. The
injection pump is not intended for the metering of flammable or explosive media. The system is not
intended for operation in areas at risk from explosion. The system should only be operated by

Operating Instructions: Insectigator Fluid Injection System 11
trained and authorized personnel. See Section 4.6. You are obliged to observe the information
contained in the operating instructions at the different phases of the unit’s service life
4.4 SAFETY INFORMATION
WARNING!
Warning about personal and material damage
The injection system can start to pump and mix as soon as it is connected to the main voltage OR at such a time that the
irrigation system starts up. Ensure that the control switches are set to the OFF positions before servicing the machine.
WARNING!
Danger of electric shock
Main voltage exists in the switch enclosure, the transformer, and in the wiring boxes of the pump and mixer motor.
When handling this system or making any wiring connections, disconnect the main power. If there is damage to any of these
components, disconnect it from the main power immediately and only return to service after an authorized repair has been
made.
WARNING!
Warning of a dangerous or unknown feed chemical leak
Should a dangerous or unknown feed chemical be used, it may escape from the wetted fittings/tubing when working on the
system. Take appropriate measures before working on the system (e.g. proper PPE, consult label or SDS of the chemical).
Drain and flush all the plumbing before working on the system
WARNING!
Warning of dangerous or unknown feed chemical fumes
Fumes may exist inside the tank.
Take appropriate measures before working on the system (e.g. a respirator may be needed, consult the label or SDS of the
chemical). Open in a well ventilated area. Drain tank before working on anything inside the tank.
WARNING!
Danger from hazardous substances
Possible consequence: Fatal or very serious injury
Please ensure that when handling hazardous substances that you have read the latest safety data sheets provided by the
manufacturer of the hazardous substance. The actions required are described in the Safety Data Sheet (SDS). Check the
SDS regularly and replace, if necessary, as the hazard potential of a substance can be re-evaluated at any time based on
new findings. The system operator is responsible for ensuring these SDS sheets are kept up to date, as well as for
producing an associated hazard assessment for the work areas affected.
WARNING!
Danger to environment and personnel due to improper chemical disposal
The operator should follow all rules and regulations from local, regional and federal agencies as well as any directives from
the feed chemical label concerning proper disposal of excess chemical and used chemical containers.
WARNING!
Always follow the chemical label
The system operator should always consult the specimen label of the chemical being pumped before making the
application. Ensure that the target crop, target pest, application rate, and application method are all in compliance with the
label prior to injecting said chemical. The label is the law! Fines and punishment could result from off-label application
WARNING!
Warning of feed chemical spray during disconnection
Feed chemicals can spray out of the discharge hose if they are manipulated or opened due to pressure in the pump head
and adjacent parts of the system. Disconnect the pump from the main power supply and ensure it cannot be switched on
again by unauthorized personnel. Depressurize the system before commencing any work on wetted parts.
WARNING!
Warning of feed chemical spray due to piping blockage
The metering pump can generate extreme pressure. Discharge fittings/tubing can rupture if the discharge line is blocked.
Ensure that the hose and injection check valve (Mister Mist’r®) is clear before pumping.
Ensure that the suction filter is clean and the filter element is installed properly and in good shape before pumping.

Operating Instructions: Insectigator Fluid Injection System 12
WARNING!
Warning of feed chemical spray due to material compatibility
An unsuitable feed chemical can damage the wetted parts of the system.
Take into account the resistance of the wetted materials when selecting the chemical to be pumped. Visit
www.agri-inject.com for a chemical resistance chart.
CAUTION!
Danger of injury to personnel and material damage
The use of untested, non-conforming, third-party components can result in injury to personnel and material damage. Only fit
parts to this system that have been tested and approved by Agri-Inject.
CAUTION!
Danger from incorrect operation or poor maintenance
Danger can arise from this system due to incorrect operation and poor maintenance. Ensure operators are familiar with this
manual and have access to SDS and specimen labels. Adhere to good maintenance practices.
CAUTION!
Warning against illegal operation
Observe the regulations (local, state, federal) that apply where the system is installed.
CAUTION!
Lifting Hazard
System is heavy. Single person lift could cause injury. When necessary, use assistance when moving or lifting.
DANGER!
Danger of property and/or equipment damage
The use of feed chemicals and/or feed chemical mixtures which are too viscous, laden with particles, or otherwise not
suitable for mixing and/or pumping can cause damage to the pumping system, mixing system, tank or a combination
thereof. Always follow feed chemical specimen label recommendations for pumping and mixing AND follow the limitations
set forth in this operator’s manual.
DANGER!
Danger of environmental damage or contamination
The use of this system without the recommended and proper backflow, check valve, and control interlock provisions can
result in improper operation of the equipment resulting in unintended contamination of water supplies. Always follow local,
state, and federal laws, codes, and regulations; specimen label recommendations; and operator’s manual recommendations
for proper installation and operation of fluid injection equipment.
DANGER!
Danger of feed chemical splash
When the lid on the system tank is open, there is a danger of feed chemicals splashing up and out of the lid during the filling
process, operation, maintenance, and/or clean-up. Take appropriate measures to protect skin and eyes with proper PPE
before opening the lid.
WARNING!
System must not be used to transport chemicals
This injection system is NOT designed to be transported with any chemicals present in the tank.
This tank is NOT approved by the Department of Transportation for the transportation of chemicals.
Empty the tank into suitable containers (using the supplied drain assembly if necessary) prior to transporting the system.
WARNING!
Only return systems for repair in a cleaned state and with flushed discharge and suction plumbing
Ensure systems are cleaned thoroughly, flushed multiple times with water, and fully drained prior to sending or delivering the
system to a service location. This protects the transportation company as well as the service provider from dangerous or
hazardous chemicals.
CAUTION!
Danger of material damage
This system can be damaged by incorrect or improper storage or transportation. The system should only be stored or
transported in a well packaged state. The packaged system should also only be stored or transported in accordance with the
stipulated storage conditions. The packaged system should be protected from moisture and the ingress of chemicals.

Operating Instructions: Insectigator Fluid Injection System 13
4.5 INFORMATION IN THE EVENT OF AN EMERGENCY
In an emergency, disconnect the main power, turn all system switches to OFF, or disconnect the
main power supplying power to the injection system.
If feed chemical escapes or is spilled, ensure that the pressure on the discharge side of the pump
is relieved, all tank valves are closed, and adhere to the chemical Safety Data Sheet (SDS) for
proper cleanup and disposal.
For pesticide poisoning, call 911 if the person is unconscious, has trouble breathing, has
convulsions, or is otherwise showing life threatening signs. Otherwise, call Poison Control at
1-800-222-1222.
For chemical spills, CHEMTREC provides access to technical experts on chemical products and
hazardous materials and maintains a large database of Safety Data Sheets (SDS). CHEMTREC
can be reached at 1-800-262-8200.
4.6 QUALIFICATION OF PERSONNEL
Task
Qualification
Storage, transport, unpacking
Instructed person
Assembly
Technical personnel, service
Planning the installation
Qualified personnel who have a thorough knowledge of metering
pumps and injection systems
Installation
Technical personnel, service
Installation, electrical
Electrical technician
Operation
Instructed person
Maintenance, repair
Technical personnel, service
Decommissioning, disposal
Technical personnel, service
Troubleshooting
Technical personnel, electrical service, instructed person, service
Explanation of the table:
Qualified Personnel
A qualified person is deemed to be a person who is able to assess the tasks assigned to him and
recognize possible dangers based on his/her technical training, knowledge and experience, as well
as knowledge of pertinent regulations. A qualification of equal validity can also be gained by
several years of employment/experience in the relevant field of work.

Operating Instructions: Insectigator Fluid Injection System 14
Electrical technician
An electrical technician is able to complete work on electrical systems and recognize and avoid
possible dangers independently based on his/her technical training and experience, as well as
knowledge of pertinent standards and regulations.
The electrical technician should be specifically trained for the working environment in which he/she
is employed and know the relevant standards and regulations.
An electrical technician must comply with the provisions of the applicable statutory directives on
accident protection.
IN NO WAY does an electrical technician substitute for a Licensed Electrician and should NOT
perform any function that must/should legally be performed by a Licensed Electrician.
Instructed person
An instructed person is deemed to be a person who has been instructed and, if required, trained in
the tasks assigned to him/her and possible dangers that could result from improper actions, as well
as having been instructed in the required protective equipment and protective measures.
Service
The service designation refers to service technicians who have received proven training and have
been authorized by Agri-Inject to work on the system.

Operating Instructions: Insectigator Fluid Injection System 15
5.0 STORAGE, TRANSPORT AND UNPACKING
5.1 SAFETY INFORMATION
WARNING!
System must not be used to transport chemicals
This injection system is NOT designed to be transported with any chemicals present in the tank.
This tank is NOT approved by the Department of Transportation for the transportation of chemicals.
Empty the tank into suitable containers (using the supplied drain assembly if necessary) prior to transporting the system.
CAUTION!
Danger of material damage
This system can be damaged by incorrect or improper storage or transportation. The system should only be stored or
transported in a well packaged state. The packaged system should also only be stored or transported in accordance with the
stipulated storage conditions. The packaged system should be protected from moisture and the ingress of chemicals.
CAUTION!
Lifting Hazard
System is heavy. Single person lift could cause injury. When necessary, use assistance when moving or lifting.
WARNING!
Only return systems for repair in a cleaned state and with flushed discharge and suction plumbing
Ensure systems are cleaned thoroughly, flushed multiple times with water, and fully drained prior to sending or delivering the
system to a service location. This protects the transportation company as well as the service provider from dangerous or
hazardous chemicals.
5.2 UNPACKING
Compare the packing list with the delivered system. The system should be equipped with a startup
kit. Ensure that there is no damage to the system as a result of freight transportation. Report any
damage immediately to the freight company. Properly dispose of all packing materials.
5.3 STORAGE
Storage should be indoors in a clean, dry, protected area free from rodents and excessive insects.
If the storage area is susceptible to freezing conditions, ensure that the system has been properly
winterized by pumping a safe antifreeze solution through the system. Agri-Inject recommends
windshield washing solvent with a minus 20 degree fahrenheit (or colder) rating.
5.4 TRANSPORTATION
Ensure the system is tied down and secured during transportation. Extreme bumps and jarring can
have a negative impact on the mixer shaft during transportation. Accommodation for a smooth ride
is preferred. Do NOT transport with chemicals or liquid in the tank. Ensure the tank is completely
empty prior to transportation. Never lift the system by grabbing the pump or the mixer motor.

Operating Instructions: Insectigator Fluid Injection System 16
6.0 PRE-INSTALLATION
6.1 PROTECTIVE CLOTHING
WARNING!
Warning of a dangerous or unknown feed chemical
Should a dangerous or unknown feed chemical be used, it may escape from the wetted fittings/tubing when working on the
system. Take appropriate measures before working on the system (e.g. proper PPE, consult label or SDS of the chemical).
Drain and flush all the plumbing before working on the system
Always wear the proper Personal Protective Equipment (PPE) when working on or near this
Insectigator®system. PPE can include the following:
PPE Category
Typical PPE Items
Eye and Face Protection
Goggles with side shields
Face shield
Hand Protection
Gloves (hand)
Gloves (lower arm)
Body Protection
Protective suit
Shoe/boot covers
Respiratory
Face mask
Respirator
Precautions should be taken dependent on the chemical being used. You should ALWAYS consult
the Safety Data Sheet (SDS) of the chemical being used to determine the type of PPE to be used.
Refer to the following chart to order safety supplies. Consult your local Agri-Inject dealer/distributor
for pricing.
Description
Quantity
Part Number
Latex Gloves
1 box (144 gloves)
419-15-000000-0
Protective Suit
1
419-15-000001-0
Boot Covers
1
419-15-000002-0
Safety Glasses
1
419-15-000003-0
Face Guard
1
419-15-000004-0

Operating Instructions: Insectigator Fluid Injection System 17
6.2 TEST FLUIDS
All Insectigator®systems are fully tested before leaving the factory. Agri-Inject uses windshield
washing solvent when testing and some of this liquid is normally present within the suction fittings
and pump head assembly. If the intended feed chemical is not compatible with this solvent, flush
the system with water and turn on the pump briefly to clear the liquid from the pump head prior to
filling the system with feed chemical.
6.3 TUBING CONNECTIONS
Suction and discharge tubing or pipe sizes must not be reduced. Make certain that all tubing/hose
is securely fastened and tight prior to startup. Always use Agri-Inject supplied tubing with your
Insectigator®, as these supplies are designed for maximum compatibility with the system operation.
Refer to the following table to order replacement tubing and hose kits. Consult your local dealer for
pricing.
Description
Quantity
Part Number
Discharge hose kit, high pressure,
¼ x ⅜, 12 ft.
1
849-10-008012-0
Suction tubing, ⅜”
1
260-02-375250-0
Bleeder valve tubing, 3/16”
1
260-02-250150-0
6.4 ELECTRICAL CONNECTIONS
All wiring diagrams should be consulted and followed to reduce the risk of electrical shock. It is
strongly recommended that the electrical installation be performed, supervised, or approved by a
Licensed Electrician (See wiring diagram later in the manual)
6.5 PLUMBING CONNECTIONS
Always adhere to your local plumbing codes as well as regional and national regulations for
chemical injection. Agri-Inject is not responsible for improper installation. Copies of state and local
regulations can be found at www.agri-inject.com. It is the responsibility of the user, however, to
ensure that the installation is in compliance with the most current code. Agri-Inject makes no
guarantee that such posted regulations are entirely up to date.

Operating Instructions: Insectigator Fluid Injection System 18
6.6 AGRICULTURAL APPLICATIONS
Always follow guidelines for chemigation as defined in federal, state and local regulations. In
addition, always follow the rules for application as defined on the chemical specimen label. When
necessary, post warning signs to alert people about treated water and re-entry restrictions.
Refer to the following chart for more information or supplies. Consult your local dealer for pricing.
Description
Quantity
Part Number
Danger sign with post
1
419-15-000005-0
Complete Chemigation manual
1
Bulletin 1031
Chemigation Q&A Guide
1
Bulletin 1050
Approved chemical for
Chemigation list
1
Call for assistance
Economic Payback Guide
1
Bulletin 1034
6.7 OTHER APPLICATIONS
Consult local, municipal, state, provincial, and federal laws, regulations, and codes and always
conform to standards for chemical injection. Make sure there are functioning backflow prevention
devices, injection check valves, system interlocks, and back pressure valves consistent with
regulations and industry best practices.
Always follow chemical labels and consult Safety Data Sheets (SDS) for additional information
about the feed chemical.
6.8 CHEMICAL DISPOSAL
WARNING!
Danger to environment and personnel due to improper chemical disposal
The operator should follow all rules and regulations from local, regional and federal agencies as well as any directives from
the feed chemical label concerning proper disposal of excess chemical and used chemical containers.
Please consult your local chemical representative for suggested disposal of excess feed chemicals
as well as chemical containers in order to be compliant with laws and regulations and to assure
environmental safety.