Checchi & Magli TEXDRIVE User manual

Checchi & Magli
TEXDRIVE TEXDRIVE-DT
Owner's manual
TRANSPLANTER

2
TEXDRIVE
TEXDRIVE - DT
(I)
1 = Targhetta di identificazione
2 = Telaio
3 = Ruota di trasmissione
4 = Distributore
5 = Sedile
6 = Portavassoi
7 = Ruote di rincalzatura
8 = Telaio posteriore
4
6
2
5
7TEXDRIVE
7
64
TEXDRIVE- DT
8
ANNO DI FABBR.TIPO
MATR.kgMOD
40054 BUDRIO
BOLOGNA ITALIA
1
(E)
1 = Placa de identificación
2 = Bastidor
3 = Rueda de transmisión
4 = Distribuidor
5 = Asiento
6 = Portabandejas
7 = Ruedas de aporcar
8 = Bastidor posterior
(D)
1 = Typenschild
2 = Rahmen
3 = Antriebsrad
4 = Verteiler
5 = Sitz
6 = Träger
7 = Häufelräder
8 = Hinterer Rahmen
(GB)
1 = Identification plate
2 = Frame
3 = Drive wheel
4 = Distributor
5 = Seat
6 = Tray holder
7 = Ridging wheels
8 = Rear frame
(F)
1 = Plaque d’identification
2 = Châssis
3 = Roue de transmission
4 = Distributeur
5 = Siège
6 = Support pour plants
7 = Roue rechausseuse
8 = Châssis arrière 3
5
3
2

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TEXDRIVE
TEXDRIVE - DT
TABLE OF CONTENTS
1.0 DECLARATION OF CONFORMITY ............................................ pag. 4
2.0 GUARANTEE .............................................................................. pag. 4
3.0 PRELIMINARY NOTE ................................................................. pag. 4
4.0 TECHNICAL DATA ...................................................................... pag. 5
5.0 WARNING AND DANGER SIGNS .............................................. pag. 5
6.0 LIFTING ...................................................................................... pag. 6
7.0 TRANSPORT .............................................................................. pag. 6
8.0 REGULATIONS FOR SAFE USE
ANDTHE PREVENTION OF ACCIDENTS.................................. pag. 6
9.0 COUPLING TO THE TRACTOR ................................................. pag. 8
10.0 UNCOUPLING FROMTHETRACTOR ...................................... pag. 8
11.0 USABLE PLANTS ....................................................................... pag. 9
12.0 TRAY HOLDERS ......................................................................... pag. 9
13.0 LAND ........................................................................................... pag. 9
14.0 OPERATORS ON BOARD .......................................................... pag. 9
15.0 FUNCTIONS OF THE OPERATOR ............................................ pag. 10
16.0 FUNCTIONS OFTHE TRACTOR DRIVER ................................ pag. 10
17.0 WORK CYCLE ............................................................................ pag. 10
18.0 PHASINGTHE EXPELLER ........................................................ pag. 11
19.0 TRANSPLANT UNIT IN WORK PHASE ..................................... pag. 11
20.0 TRANSPLANT DEPTH ................................................................ pag. 11
21.0 DISTRIBUTOR HALF-CUP OPENING ....................................... pag. 12
22.0 TRANSPLANT DISTANCE .......................................................... pag. 12
23.0 DRIVEWHEELS ......................................................................... pag. 13
24.0 RIDGING INTENSITY ................................................................. pag. 14
25.0 TRACTOR GAUGE ..................................................................... pag. 14
26.0 ACCESSORIES .......................................................................... pag. 15
27.0 MAINTENANCE .......................................................................... pag. 17
28.0 SEASONAL DISUSE ................................................................... pag. 17
29.0 DISPOSAL ................................................................................... pag. 18
30.0 SPARE PARTS ............................................................................ pag. 18
31.0 SPARE PARTS CATALOGUE ..................................................... pag. 19

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TEXDRIVE
TEXDRIVE - DT
1.0 - DECLARATION OF CONFORMITY
The company CHECCHI & MAGLI s.r.l.
Via Guizzardi n. 38
40054 - BUDRIO - BOLOGNA - ITALY
TEL. [phone]
FAX. [phone]
hereby declares under its own responsibility that the transplanters described in this
manual;
TEXDRIVE/1 - 2 - 3 - 4 - 5
TEXDRIVE-DT/2 - 3 - 4 - 5 - 6 - 7
conform with the Essential Requirements for Safety and the Protection of Health set
out in EEC Directive 89/392 and subsequent amendments. EN 292-1, EN 292-2
and EN 294 relating to safety of machinery were specifically followed.
Budrio, january 2000 CHECCHI & MAGLI s.r.l.
The President
Busato Luigia
2.0 - GUARANTEE
Check at the time of delivery that the machine and accessories are complete and
undamaged.
Any complaints must be presented in writing within 8 days of receipt of the goods.
2.1 - EXPIRY OF GUARANTEE
In addition the normal stipulations of the conditions of supply, the guarantee shall be
invalidated if the instructions set out in this manual are not complied with.
3.0 - PRELIMINARY NOTE
This manual describes the spare parts and the regulations for use and maintenance
of TEXDRIVE and TEXDRIVE-DT transplanters. This semi-automatic transplanter
driven by its own drive wheels, can operate only when coupled to a tractor equipped
with universal three-point linkage, and with one or two operators on board each
transplanting unit. It is advisable to comply with the contents of this manual, as
the machine will run properly only if used and maintained correctly.
Using the machine without observing the instructions contained herein may give rise
to problems, prejudice smooth running and reduce the effective life of the machine.
The Manufacturer accepts no responsibility whatsoever in the event of
negligence and failure to observe these instructions.
In the event of contestation, the original Italian shall constitute the valid reference
text.
For any dispute, the competent court shall be the Court of Bologna.

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TEXDRIVE
TEXDRIVE - DT

6
TEXDRIVE
TEXDRIVE - DT
6.0 - LIFTING
6.1 -Checkthattheliftinggear, hooks, ropes,chains,etc.,are of sufficient capacity
for the task (see weight indicated on machine data plate and in the weights and
measures table).
6.2 - Fix hooks, ropes, chains, etc., in the three positions shown in fig. 3.
6.3 - Operate the lifting system slowly and before lifting definitively, make certain that
no deviation occurs and that there are no members of the public in the work area.
6.4 - Keep at a safe distance and do not for any reason enter areas subject to the
risk of accidental falling of the machine.
7.0 - TRANSPORT
Check that the vehicle to be used is suitable in terms of capacity, size and any other
respect stipulated in the highway code.
Position the machine in such a way that it does not protrude beyond the profile of the
vehicle,andfixitadequatelywithropes or other means so as to prevent uncontrolled
movements.
8.0 - REGULATIONS FOR SAFE USE AND THE
PREVENTION OF ACCIDENTS
8.1 - Read all the instructions before using the machine, especially those which
relate to safeguarding against physical injury. The Manufacturer accepts no
responsibility for any damage arising from improper use of the machine or failure to
observe these instructions.
It is the duty of the user to inform employees and other personnel of the directions
set out in this document (this is a legal requirement).
8.2 - Pay attention to the danger symbols shown in this manual and on the
machine.
8.3 - Adjustment, maintenance or work of any kind on the machine must be carried
outonly with the engine OFF,the machine resting on the ground,and the tractor
chocked.
FIG. 3

7
TEXDRIVE
TEXDRIVE - DT
8.4 - Couple the machine only to a tractor of adequate power (see technical bulletin
referring to the model in use), and with a lift unit which complies with standards
specifically for tractors.
Adhere to the maximum stipulated weight on the axle, and the total mobile weight.
8.5 - When coupling and uncoupling the machine, pay maximum attention so as to
avoid the risk of crushing.
8.6- Itis strictlyforbidden forthetractor tobe drivenby inexpertpersonnelor personnel
not in possession of a driving licence or in poor health.
8.7 - Never leave the operator position when the tractor is running.
Before leaving the tractor, lower the lift unit, stop the engine, operate the parking
brake and remove the ignition key from the control panel.
8.8 - Remember that the road-holding, steering and braking are affected by the
presence of a carried or towed machine.
8.9 - When driving on the road it is necessary to abide by the highway code of the
country in question.
8.10 - When transporting by road, with the machine lifted, put the hydraulic lift unit
control lever in the locked position.
8.11 -The operators must take position on their respective seats and place their feet
on the foot-rests (fig. 4.A) only when the tractor is stationary and chocked and
the machine is on the ground.
It is strictly forbidden to travel from one work area to another or on the road
with the lift unit raised and operators on board. It is forbidden to alight if the
machine is moving or not positioned on the ground.
8.12 - The moving parts (wheels - chains - distributors etc.) are protected by
appropriate guards, and where this is not reasonably possible, sufficient space has
been allowed so as to prevent the risk of crushing. Upon no account wear loose
clothing,whichmaybecometrapped in the parts described above during operation,
and in any event, pay maximum attention while working, as moving parts of any
machine are inherently dangerous.
8.13 - Do not remove the safety and protection devices which have been installed. If
they are removed for the purpose of making
adjustments or carrying out maintenance,
ensurethattheyarerefittedintheircorrectplace.
8.14 - Check the efficiency of the protection
devices periodically and renew them when
necessary, using only original spare parts,
which can be supplied by the Manufacturer or
its authorized dealers.
8.15 - Do not lend the machine to inexpert
persons: in the event of an accident, you may
be accountable. FIG. 4
A

8
TEXDRIVE
TEXDRIVE - DT
9.0 - COUPLING TO THE TRACTOR
9.1 - The machine must be coupled to the tractor on flat ground.
9.2 - Check that the three-point linkages are of a compatible category.
9.3 - Bring the tractor up to the machine, taking care not to get between the two at
this stage, and proceed with coupling only when the tractor is stationary. Fix the
threecouplingarmswiththerelativepinsandinserttheappropriatesafetysplitpins(fig.5).
9.4 - Limit sideways movements and keep the machine parallel with the tractor,
using the stabilizer chains and arm adjustment device (fig. 5.b).
9.5 - Adjust the third point arm until the machine coupling is at right angles (fig.5.a).
9.6 - If applicable, position the support foot as shown in fig. 6.
10.0 - UNCOUPLING FROM THE TRACTOR
-position the equipment on the ground, only in a flat area;
-lower the support foot, if applicable;
-make certain that the equipment remains stable;
-removefixingpinsandplugs,takingcarenottogetbetweentheequipmentandthetractor;
-ensure again that everything is stable, bearing in mind all eventualities.
FIG. 5a
FIG. 5 FIG. 6 FIG. 5b

9
TEXDRIVE
TEXDRIVE - DT
11.0 - USABLE PLANTS
This transplanter has been produced for transplanting seedlings of vegetables,
flowers, tobacco, nursery plants etc., with conical or pyramidal peat rootball; for best
results observe the dimensions shown in fig. 7. It is advisable to use seedlings with
a very moist rootball so as to accelerate drop times from the distributor and facilitate
the plant in taking root.
It is obviously best not to use too much water, so as to avoid troublesome dripping
during transplanting.
12.0 - TRAY HOLDERS
Thecup-type trays containingthe plants mustbepositioned in theappropriate rotating
tray holders. If you wish to assist the operator in extracting the plants from the cups
byfirstlooseningtheplants,itisadvisable not to loosen them too much, because the
trays are then arranged vertically, which may cause plants to fall involuntarily.
All plant trays must be removed when travelling on the road.
13.0 - LAND
You are advised to work on land which has been suitably prepared with harrows or
hoes. The land must be sufficiently fragmented and slightly compacted on the
surface.
Donot work on verylooseor very compact land, as this will makeit difficult to achieve
consistent and good quality transplanting.
Take extreme care during manoeuvres on steeply sloping land.
14.0 - OPERATORS ON BOARD
Pay particular attention to the safety regulations in points 8.11 and 8.12.
AA
BC
D
A= cm 2,5 ÷4,5
B= cm 4 ÷7
C= cm 8 ÷20
D= cm 12 ÷27
FIG. 7 FIG. 8

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TEXDRIVE
TEXDRIVE - DT
15.0 - FUNCTIONS OF THE OPERATOR
Pick up the plants from the trays and place them in the distributor (fig. 9.A). Do not
place plants with only a partial or no rootball in the distributor, as these will fall
through. Do not place plants in the rear cups of the distributor as these are
continuously opening and closing. Decide, with the tractor driver, upon a working
speed which allows sufficient time to perform the above functions properly.
Make constant visual checks of the transplant quality, and in the event of anomalies,
give the STOP signal, so that you can check the causes and take the necessary
corrective action.
16.0 - FUNCTIONS OF THE TRACTOR DRIVER
Pay particular attention to the safety regulations in points 8.11 and 8.12.
Before starting work decide with the operator(s) on a “start” and “stop” signal.
Adjust to the required speed by means of the gear change, keeping at the lowest
possible rpm.
Make certain that the tractor’s exhaust fumes are not directed at the operators and
that the silencer is completely efficient. By adhering to the above instructions, it is
possible to work with limited noise levels, thus facilitating communication between
the operators and the tractor driver.
-AVOID REVERSE MOTIONS WITH THE TRANSPLANTER STILL ON THE SOIL.
17.0 - WORK CYCLE
To maintain an optimum sequence between dropping the plant from the distributor
(fig. 9.A) and expulsion from the ploughshare (fig. 9.B) it is necessary to deposit at
least 30 plants a minute in each row.
A
B
C
D
FIG. 9

11
TEXDRIVE
TEXDRIVE - DT
18.0 - PHASING THE EXPELLER
When the plant descending from the drop tube reaches the ploughshare (fig. 9.C.),
the expeller (fig. 9.B) must be in the retracted position, and must only then begin its
outward pushing stroke. If, for any reason, high or low speed transplanting is
permitted, the correct expulsion phasing can be maintained by adjusting the rapid
phasing device (fig. 10).
-Release the two screws (fig. 10.A)
-Turn the distributor (fig. 10.B):
-clockwise to ADVANCE
-anti-clockwise to DELAY
-Tighten the screws (fig.10.A) on completion of adjustment.
The appropriate reference notches (fig. 10.C) make it possible to achieve correct
adjustment in each transplant unit.
19.0 - TRANSPLANT UNIT IN WORK PHASE
19.1 - Use the drive wheel adjustment device (fig.11) to set the transplant units to
a horizontal position in relation to the ground (fig. 11.A).
19.2 - Check that an oscillation space of approximately 2 cm remains between
the beam stop and the linkage (fig. 12).
This is essential to allow the transplant unit to adapt itself to any unevenness in the
ground.
20.0 - TRANSPLANT DEPTH
Turn the adjustment device (fig. 13)
-clockwise to INCREASE DEPTH
-anti-clockwise to REDUCE DEPTH
A
B
cm 2
A
A
FIG. 10
FIG. 12 FIG. 13
FIG. 11
C

12
TEXDRIVE
TEXDRIVE - DT
21.0 - DISTRIBUTOR HALF-CUP OPENING
According to the type of plant and speed of rotation, the plants descending from the
distributor (fig. 14) may hit the mouth of the dropping tube (fig. 14.A) sideways on,
resulting in a drop which is not straight.
To correct this situation adjust the opening lever (fig. 14.B) by turning the screws
(fig. 14.C) until the plants drop down the centre of the tube (fig. 14.A).
-turn clockwise to DELAY
-turn anticlockwise to ADVANCE
Secure the screws properly (fig. 14.C).
22.0 - TRANSPLANT DISTANCE
INTER-ROW SPACING: minimum 50 cm for single frame version (fig. 15)
minimum 25 cm for double frame version (DT) (fig. 16)
Inter-row spacing must be adjusted with the machine coupled to the tractor and with
the lift unit lowered.
Clean the hexagonal axis and the frame of any soil or other dirt, slacken the screws
(fig. 17.A), position the unit at the desired distance, sliding it along the frame. Do not
carry out these operations by hammering with metal objects as this could cause
serious damage to the components.
FIG. 17
A
A
FIG. 14 TEXDRIVE-DT
B
A
NO
OK
A
A
C
FIG. 16
min. 25
FIG. 15
min. 50
TEXDRIVE

13
TEXDRIVE
TEXDRIVE - DT
22.1 - INTER-ROW SPACING
The diagrams (fig. 18 and fig. 19 at point 26.2) show respectively the distances
which can be obtained with the standard or optional gear ratios (see point 26.2).
To changethe standard gearsandobtain the distancesindicated,observe the safety
regulations, and proceed as follows:
-Tighten the wheel depth adjustment device (fig. 20.F) to reduce the tension of the
chain
-Remove the casing (fig. 20.A) by turning the nuts (fig. 20.B)
-Without opening the chain, support the tensioning device (fig. 20.C) with the chain
still on it
-Move the chain to the outside of the lower and upper gears
-Release the chain tensioner gradually
-Change the gears by turning the appropriate fixing screws (fig. 20.D.E), positioning
them as shown in the table (fig. 18-19)
-Reposition the chain making certain that it is correctly inserted on the appropriate
chain tensioner (fig. 20.C).
-Fix the casing and return the depth adjustment device to its initial position.
23.0 - DRIVE WHEELS
During work, the drive wheels must hold the ground constantly to operate the
transplanting equipment. The tractor’s hydraulic lift unit must be completely lowered
and the drive wheels positioned suitably.
D
C
EA
B
FIG. 18
FIG. 20
F

14
TEXDRIVE
TEXDRIVE - DT
24.0 - RIDGING INTENSITY
To increase the ridging intensity of the ground near the plant, proceed as follows:
24.1 - Lengthen the adjustable arm of the tractor’s third point (fig. 21.C)
24.2 - Tighten the adjustment device (fig. 21.A) to give more pressure to the spring
(fig. 21.B)
24.3 -To reduce the ridging intensity, carry out the above operationsinreverse order.
25.0 - TRACTOR GAUGE
The imprint left on the ground by the wheels of the tractor, as well as having a
compacting effect, also usually lowers the surface of the ground. Keep a
transplanting distance of not less than 10-12 cm from the imprint (fig. 22) by
adjusting the inter-row spacing or the gauge of the tractor.
MIN. MIN. cm 10÷12
cm 10÷12
A
B
C
FIG. 21
FIG. 22

15
TEXDRIVE
TEXDRIVE - DT
26.0 - ACCESSORIES
26.1 - ROW MARKERS: fit as shown in (fig. 23) and adjust the point of the marker to
the desired distance (fig. 23.A). Positioning on the ground and lifting are manual.
Carry out these operations with the machine stationary and make certain that there
is nobody in the area in question.
When this accessory is fitted, the overall dimensions of the machine are increased;
forthisreason,take greatercare duringmanoeuvres anddisassemble beforetravelling
on the road.
26.2 - OPTIONAL KIT FOR INTER-PLANT SPACINGS
To obtain the indicated distances between plants, fit the gears as shown in the table
(fig. 19).
A= gear to be fitted to the hexagonal axle
B= gear to be fitted to the drive wheel
C= gear to be fitted to the transplant unit
Do this work as described in point 22.1 and change the gear (fig. 24.D) by means
of the appropriate nut (fig. 24.E).
D
E
FIG. 23 FIG. 24
FIG. 19
A

16
TEXDRIVE
TEXDRIVE - DT
26.3 - EXTRA SEAT
Meets the possible need for two operators for each transplanting unit; only for row
inter-spacing of more than 100 cm.
Fit as shown in fig. 25.
26.4 - EXTRA ROTATING TRAY HOLDER KIT
Using this kit, it is possible to have two rotating tray holders for each transplanting
unit; only for row inter-spacing of more than 100 cm.
Fit as shown in fig. 26 and pay attention to the increased lateral dimensions.
26.5 - DISTRIBUTOR EXTENSION
Recommended for transplanting plants with very long leaves (13-20 cm approx.).
Facilitates discharge of the plant and reduces the risk of blockages caused by plants
failing to descend from the distributor immediately.
Fit as shown in fig. 27.
26.6 - ADJUSTABLE CLOD SEPARATOR
Recommended for land which has not been finely prepared.
Withsuitabledepthadjustment,it has the function ofshiftingsurfaceclods bi-laterally,
at each transplanting unit.
Fit as shown in fig. 28.
26.7 - OTHER ACCESSORIES
Other possible accessories (e.g. microgranulator, watering device, water tank,
fertilizer-broadcaster, etc.) come supplied with specific instructions for use and
assembly.
FIG. 25 FIG. 27
FIG. 26
FIG. 28

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27.0 - MAINTENANCE
The maintenance intervals listed below are guidelines for conditions of normal use.
In the case of more demanding working conditions due to environment or seasonal
factors, the frequency of maintenance operations must be increased accordingly.
Always carry out maintenance operations in accordance with the safety
regulations set out in point 8.0.
27.1 - EVERY HOUR OF WORK
Using the tool supplied (fig. 29.G), remove any soil or peat which may have
accumulated inside the distributor (fig. 29.A) and inside or outside the ploughshare
(fig. 29.B). Failure to remove soil or peat from inside the ploughshare restricts
the stroke of the expeller and in addition to prejudicing smooth running, causes
serious mechanical damage.
27.2 - EVERY 8 HOURS OF WORK
Grease the wheel hubs (fig. 30.C).
27.3 - EVERY 40 HOURS OF WORK
Grease the gears of the distributor (fig. 30.F).
-oil the moving parts of the half-cups and opening roller (fig. 30.D).
-oil the drive chains (fig. 30.E).
-check the tightness of the screws.
27.4 - RECOMMENDED LUBRICANTS
Grease and oil can be used in the same way as for the tractor, in accordance with
the warnings and precautions appearing on the relative containers.
28.0 - SEASONAL DISUSE
At the end of the season, or in the event that a stoppage of more than one month is
envisaged, it is advisable to proceed as follows:
28.1 - wash and dry the equipment, paying particular attention to removing residues
of fertilizers or chemical products.
28.2 - check and if necessary, renew damaged or worn parts.
28.3 - grease thoroughly, store the equipment in a dry area and protect it with a
tarpaulin. Apply a thin layer of lubricant to the parts not protected by galvanization or
paint.
28.4 - Position the equipment as indicated in point 8.0.
The advantages which derive from complying with the above recommendations are
exclusivelyofbenefit tothe user,who will thenfind theequipmentin excellentcondition
when it is next required.
FIG. 29 C
E
FFIG. 30
AB
G
D

18
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TEXDRIVE - DT
29.0 - DISPOSAL
The machine consists of ferrous metals and rubber tyres.
At the end of its working life it must be scrapped at an authorized waste disposal
centre.
30.0 - SPARE PARTS
Orders for spare parts must preferably be sent via an authorized dealer and
accompanied by the following information:
30.1 - type, model and serial number shown on the affixed data plate (fig.31).
30.2 - code number and description taken from the spare parts catalogue.
30.3 - quantity requested
30.4 - shipment is made according to the customer’s requests;in the absence of any
requests, it will be made by the means considered most suitable.
30.5 - the terms Left and Right are intended to indicate the left and right of the
machine when viewed from behind (fig. 31.A).
FIG. 31
ANNO DI FABBR.TIPO
MATR.kgMOD
40054 BUDRIO
BOLOGNA ITALIA
A