KUHN Hector 3000 User manual

KC0010GB H
Complementary instructions
Conventional seed drills
INTEGRA G2 \ PREMIA
HECTOR 3000
KC0010GB H
- English - 01-2010

Dear Owner
INTEGRA G2 \ PREMIA
HECTOR 3000
1
$Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and
improvement. You will find, as have thousands of owners all over the world, that you have the best that
engineering skill and actual field testing can produce. You have purchased a dependable machine, but only
through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The
performance you get from this machine is largely dependent on how well you read and understand this manual
and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR
MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE. Pass
it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured and
carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any
necessary replacements.
About improvements
We are continually striving to improve our products. It therefore reserves the right to make improvements or
changes when it becomes practical to do so, without incurring any obligations to make changes or additions to
the equipment sold previously.

INTEGRA G2 \ PREMIA
2
HECTOR 3000
Contents
$Contents
Dear Owner.....................................................................................................................1
Contents..........................................................................................................................2
Control box identification..............................................................................................4
Front view..........................................................................................................................................4
Manufacturers' marking...................................................................................................................5
Optional equipment..........................................................................................................................5
Safety...............................................................................................................................6
Description of symbols used in this document.............................................................................6
Safety instructions...........................................................................................................................7
Specifications.................................................................................................................9
Technical specifications..................................................................................................................9
Description of the box....................................................................................................................10
Meaning of symbols.......................................................................................................................11
Description of the controls............................................................................................................11
Assembly and fitting....................................................................................................14
Description of the connection.......................................................................................................14
Electrical diagrams.........................................................................................................................17
Positioning and parking.................................................................................................................20

Contents
INTEGRA G2 \ PREMIA
HECTOR 3000
3
Putting into service .....................................................................................................21
Switches on the control box .........................................................................................................21
Machine use ................................................................................................................. 22
Adjustments before first use.........................................................................................................22
Preliminary adjustments at work..................................................................................................27
Use during work.............................................................................................................................44
Simple maintenance.................................................................................................... 47
Error codes.....................................................................................................................................47
Adjusting the sensors....................................................................................................................48
Optional equipment.....................................................................................................49
Additional hopper bottom sensor (INTEGRA G2 from A0001 to C9999)...................................49
Additional hopper bottom sensor (INTEGRA G2 from D0000 to .....) ........................................49
Sensor holder on wheel arm (INTEGRA GII)................................................................................50
Shunt (PREMIA)..............................................................................................................................50
Maintenance and storage............................................................................................ 51
Limited warranty.......................................................................................................... 52

INTEGRA G2 \ PREMIA
4
HECTOR 3000
Control box identification
$Control box identification
1. Front view

Control box identification
INTEGRA G2 \ PREMIA
HECTOR 3000
5
2. Manufacturers' marking
Please note the serial number of your equipment. This
information is to be indicated to the dealer for all spare
parts orders.
Type:
Serial no.:
KUHN reference:
The software version: 2.2
3. Optional equipment
Tick box corresponding to the equipment fitted on your
machine:
On: INTEGRA G2 (from A0001 to C9999)
On: INTEGRA G2 (from D0000 to .....)
On: PREMIA
Additional hopper bottom sensor
Sensor holder on wheel arm
Additional hopper bottom sensor
Sensor holder on wheel arm
Shunt

INTEGRA G2 \ PREMIA
6
HECTOR 3000
Safety
$Safety
1. Description of symbols used in this
document
This symbol indicates a potentially hazardous situation
that if not avoided, could result in serious bodily injury.
This symbol is used to identify special instructions or
procedures which, if not followed strictly, could result in
machinery damage.
This symbol is used to communicate technical
information of particular interest.

Safety
INTEGRA G2 \ PREMIA
HECTOR 3000
7
2. Safety instructions
Read and follow the safety instructions
Before using the control box, carefully read all safety
instructions in this manual.
The operator must be familiar with all machine controls
and their respective functions. It is too late to learn once
work has been started!
Never let anyone operate the machine who is not trained
to do so.
Should you have any difficulties in understanding certain
parts in this manual, please contact your KUHN dealer.
Precautions to take before using the
control box
Place the control box so that it cannot interfere with other
tractor controls and be activated inadvertently.
Before switching the control box on, check that nobody
is within the machine pivoting area: switching on the
control box can activate functions on the machine.
Precautions to take when using the control
box
Do not operate the control box while a person is carrying
out work on the machine.
Switch off control box before carrying out any
maintenance or repair work on the machine.
Introduction
The operator must follow the safety instructions in this manual and in the machine's operator's manual as well
as respect the warnings posted on the machine.

INTEGRA G2 \ PREMIA
8
HECTOR 3000
Safety
Precautions when driving
Before transporting the machine on public roads, make
sure no function of the control box or of the control
accessories can be switched on inadvertently. Make
sure tractor valves and power take-off are deactivated
and not inadvertently engaged.

Specifications
INTEGRA G2 \ PREMIA
HECTOR 3000
9
$Specifications
1. Technical specifications
Hector 3000
The HECTOR 3000 electronic control box is
used to:
- Control the pre- and post-emergence marker system.
- Count the area sown (daily and total counter).
- Indicate forward speed.
- The minimum grain level.
- Control the metering unit rotation.
- Check marker positions during work.

INTEGRA G2 \ PREMIA
10
HECTOR 3000
Specifications
2. Description of the box
1 : Symbols 2 : Screen
3 : Data modification keys 4 : Function key
5 : Area button 6 : Speed button / Calibration
7 : Marker display 8 : Marker button
9 : Alarm keys / Blower

Specifications
INTEGRA G2 \ PREMIA
HECTOR 3000
11
3. Meaning of symbols
Symbol (1):
• Metering units.
Symbol (2):
• Side markers.
Symbol (3):
•Drivewheel.
Symbol (4):
• Seed level.
4. Description of the controls
Data modification keys
Keys (1) and (2) enable modifying data displayed on
screen (3).
Function key
- Selecting adjustment parameters.
- Memorizing the adjustments.

INTEGRA G2 \ PREMIA
12
HECTOR 3000
Specifications
Area button
- Working width adjustment.
- Displaying and adjusting the counters:
• Displaying the daily area counter (ha).
• Displaying the total area counter (ha).
• Counter reset.
Speed button
- Displays the speed.
- Memorization and calibration of the forward travel
impulses.
Marker button
- Tramlining metering unit shut-off indicator light (1).
- Displaying the tramlining rhythm.
- Adjusting the tramlining rhythm.
- Tramlining start and stop.

Specifications
INTEGRA G2 \ PREMIA
HECTOR 3000
13
Alarm keys
- Alarm activation and deactivation.

INTEGRA G2 \ PREMIA
14
HECTOR 3000
Assembly and fitting
$Assembly and fitting
1. Description of the connection
Electrical power supply
The control box is connected to:
- A tractor 3-pin socket.
- A 7-pin plug of the Hector 3000 junction box.
Connect the wiring harness directly to the battery
terminals respecting the polarities.
The wiring harness is fitted with a 15 Amp ATO type
fuse: Kit no. 82333017 (2).
Never connect battery charger or perform
welding tasks without having previously
disconnected the control box.
For tractors not fitted with a 3-pin socket, a wiring
harness can be ordered under (1):
Part no. 83233002.
Do not connect the wiring harness to the
starter connections.
Check that the connectors are in a good
condition and clean.

Assembly and fitting
INTEGRA G2 \ PREMIA
HECTOR 3000
15
3 pin plug
The box is energized by the tractor's 3-pin socket
(DIN 9680, ISO 12369) or the battery power cable
supplied.
Junction box
(INTEGRA G2 from A0001 to C9999):
The Hector 3000 on the seed drill is composed of:
- 1 junction box (1).
- 2 marker sensors.
- 1 tramlining control electro-magnet.
- 1 seed level sensor (Second sensor as optional
equipment on: INTEGRA G2).
- 1 gearbox sensor.
- 2 sensors controlling the metering shaft rotation.
The junction box is connected to the control box with a 7-
pin plug (2).
(INTEGRA G2 from D0000 to .):
The Hector 3000 on the seed drill is composed of:
- 1 junction box (1).
- 2 marker sensors.
- 1 electric tramlining control cylinder.
- 1 seed level sensor (Second sensor as optional
equipment on: INTEGRA G2).
- 1 gearbox sensor.
- 2 sensors controlling the metering shaft rotation.
The junction box is connected to the control box with a 7-
pin plug (2).
Pin Wire color Function
15 / 30 (1) Brown + 12 Volt
31 (2) Blue Ground
82 (3) --

INTEGRA G2 \ PREMIA
16
HECTOR 3000
Assembly and fitting
Wiring harness (PREMIA)
The Hector 3000 on the seed drill is composed of:
- 1 wiring harness (1).
- 2 marker sensors.
- 1 electric tramlining control cylinder.
- 1 wheel rotation sensor.
The junction box is connected to the control box with a 7-
pin plug (2).

Assembly and fitting
INTEGRA G2 \ PREMIA
HECTOR 3000
17
2. Electrical diagrams
INTEGRA G2 from A0001 to C9999
L = 0.8 m (2’7’’)
L = 0.5 m (1’8’’)
L = 0.5 m (1’8’’)
L = 1.5 m (4’11’’)
L = 2.6 m (8’6’’)
L = 4.5 m (14’9’’)
L = 5 m (16’5’’)
L = 0.8 m (2’7’’)
L = 4.5 m (14’9’’)
Additional hopper bottom sensor
Metering unit drive shaft 1
Metering unit drive shaft 2
Hopper base sensor
Side marker sensor (1)
Side marker sensor (2)
Jumper for additional hopper bottom sensor
Gearbox sensor
Black
Blue
White
Red
Brown
Electro-magnet connectors
Green or Grey
Green - Yellow
L = 0.8 m (2’7’’)

INTEGRA G2 \ PREMIA
18
HECTOR 3000
Assembly and fitting
INTEGRA G2 from D0000 to .....
L = 4.5 m (14’9’’)
L = 0.5 m (1’8’’)
L = 0.8 m (2’7’’)
L = 0.8 m (2’7’’)
L = 4.5 m (14’9’’)
L = 2.6 m (8’6’’)
L = 0.5 m (1’8’’)
L = 1.5 m (4’11’’) L = 0.8 m (2’7’’)
L = 5 m (16’5’’)
Side marker sensor (1)
Side marker sensor (2)
Metering unit drive shaft 1
Metering unit drive shaft 2
Hopper base sensor
Electric cylinder connectors
Electro-magnet connectors
Jumper for additional hopper bottom sensor
Gearbox sensor
White
Green - Yellow
Red
Green or Grey
Brown
Blue
Black