GSi PNEG-2314 User manual

®
Direct Gear Drive Power Sweep
Retrofit Wheel Kit
Models:
8" AND 10" SD DGD BIN SWEEP (15' - 48')
10" HD DGD BIN SWEEP (30' - 72')
Installation Manual
PNEG-2314
Version 1.0
Date: 06-26-20
PNEG-2314

All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
2PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation

Contents
Chapter 1 Safety Precautions ....................................................................................................................5
Safety Guidelines........................................................................................................................5
Cautionary Symbol Definitions......................................................................................................6
Safety Cautions...........................................................................................................................7
Safety Sign-off Sheet.................................................................................................................10
Chapter 2 Retrofit Sweep Wheel Kit Installation for Standard Duty.......................................................... 11
Chapter 3 Retrofit Sweep Wheel Kit Installation for Heavy Duty ..............................................................19
Chapter 4 Parts List.................................................................................................................................25
Retrofit Sweep Wheel Kit Parts - Standard Duty...........................................................................25
Retrofit Sweep Wheel Kit Parts - Heavy Duty...............................................................................26
Limited Warranty — N.A. Grain Products ................................................................................27
PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation 3

NOTES
4PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation

1Safety Precautions
Topics Covered in this Chapter
▪ Safety Guidelines
▪ Cautionary Symbol Definitions
▪ Safety Cautions
▪ Safety Sign-off Sheet
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Read and save these instructions.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which must be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001–4
PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation 5

Chapter 1: Safety Precautions
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
Table 1-1 Description of the different cautionary symbols
Symbol Description
This symbol indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to personal
injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005–2
6PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation

Chapter 1: Safety Precautions
Safety Cautions
Use Personal Protective Equipment
• Use appropriate personal protective equipment:
Eye
Protection
Respiratory
Protection
Foot
Protection
Hearing
Protection
Head
Protection
Fall
Protection
Hand
Protection
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004–1
Follow Safety Instructions
• Carefully read all safety messages in this manual and safety
signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
ST-0002–1
Sharp Edge Hazard
• This product has sharp edges, which can cause serious
injury.
• To avoid injury, handle sharp edges with caution and always
use proper protective clothing and equipment.
ST-0036–2
PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation 7

Chapter 1: Safety Precautions
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep
area clean and dry.
• Never service equipment while it is operating. Keep hands,
feet, and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace
worn or broken parts immediately.
ST-0003–1
Operate Motor Properly
• All electrical connections must be made in accordance with
applicable local codes (National Electrical Code for the US,
Canadian Electric Code, or EN60204 along with applicable
European Directives for Europe). Make sure equipment and
bins are properly grounded.
• Lock-out power before resetting motor overloads.
• Do not repetitively stop and start the drive in order to free a
plugged condition. Jogging the drive in this manner can
damage the equipment and drive components.
ST-0009–3
Rotating Auger Hazard
• Keep clear of rotating augers and
moving parts.
• Do not remove or modify guards or
covers.
• Lock-out power source before making
adjustments, cleaning, or maintaining
equipment.
• Failure to follow these precautions will
result in serious injury or death.
ST-0037–1
Stay Clear of Hoisted Equipment
• Always use proper lifting or hoisting equipment when assem-
bling or disassembling equipment
• Do not walk or stand under hoisted equipment.
• Always use sturdy and stable supports when needed for
installation. Not following these safety precautions creates
the risk of falling equipment, which can crush personnel and
cause serious injury or death.
ST-0047–1
8PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation

Chapter 1: Safety Precautions
Stay Clear of Rotating Parts
• Do not enter the bin while the equipment
is in operation.
• Entanglement in rotating augers will
cause serious injury or death.
• Keep all guards and covers in place at
all times.
• Lock-out power source before making
adjustments, cleaning, or maintaining
equipment.
ST-0008–2
Use Unload Equipment Properly
• Do not operate this equipment alone. Make sure someone
nearby is aware of the proper shut down sequence in the
event of an emergency.
• Do not allow any person intoxicated or under the influence of
drugs to operate this equipment. All operators must be
adequately rested and prepared to perform all functions of
operating the equipment.
• Do not start equipment until all persons are clear of the work
area and safety guards are in place.
• Do not allow anyone inside a bin, truck, or wagon which is
being unloaded by an auger. Flowing grain can trap and suf-
focate in seconds.
• Use ample overhead lighting after sunset to light the work
area.
• Always use caution to not hit the auger when positioning the
load.
• Do not leave equipment operating while unattended.
• Be aware of pinch points, which can trap or catch objects
and cause injury.
• Be sure all equipment is locked in position before operating.
• Always lock out all power sources to the equipment when
unloading is finished.
ST-0051–1
PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation 9

Chapter 1: Safety Precautions
Safety Sign-off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007
10 PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation

2Retrofit Sweep Wheel Kit
Installation for Standard Duty
1. Remove the existing sweep wheel (2), sweep wheel mount (3) and torque tube bracket (17) from the
backshield (1).
NOTE: Make sure to loosen the U-bolts in the torque tube bracket (17).
Figure 2-1 Removing the existing wheel assembly from the backshield
1Backshield 10 3/8" flange nut (S-968)
2Sweep wheel 17 Torque tube bracket (GK80715)
3Sweep wheel mount 18 3/8" x 3/4" flange bolt (S-9067)
71/2" x 3" HHCS bolt (S-8252) 19 3/8" x 3/4" carriage bolt (S-7391)
81/2" stover lock nut (S-8315)
PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation 11

Chapter 2: Retrofit Sweep Wheel Kit Installation for Standard Duty
2. Align the two holes (20) in the retrofit template (14) with the inside set of holes in the backshield (1)
and assemble using two 3/8" x 3/4" bolts (18) and 3/8" flange nuts (10).
NOTE: The bolts (18) removed in the previous step can also be used. Hand tighten the bolts (18).
Figure 2-2 Assembling the field cut template to the backshield
1 Backshield 18 3/8" x 3/4" flange bolt (S-9067)
10 3/8" flange nut (S-968) 20 Alignment holes in template
14 Retrofit template (GC21309)
3. Using the retrofit template (14) as a reference, mark the four field drill holes (15) and two field cut
slots (21) on the backshield (1).
Figure 2-3 Marking the field drill holes on the backshield
1 Backshield 15 Field drill holes
14 Retrofit template (GC21309) 21 Field cut slots
12 PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation

Chapter 2: Retrofit Sweep Wheel Kit Installation for Standard Duty
4. Remove the retrofit template from the backshield (1). Field drill the four marked holes (15) and cut
the backshield (1) with the two slot markings (21) as reference.
NOTE: After cutting the backshield (1), use it as reference to cut the torque tube to the same length.
Figure 2-4 Field cutting the backshield
1 Backshield 21 Field cut slots
15 Field drill holes
5. Position the torque tube bracket (17) at the end of the backshield (1). Using the holes in the torque
tube bracket (17) as a reference, mark and field drill two holes (22) in the top and bottom flanges of
the backshield (1).
Figure 2-5 Field drilling holes for torque tube bracket
1 Backshield 22 Field drill holes for torque tube bracket
17 Torque tube bracket (GK80715)
PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation 13

Chapter 2: Retrofit Sweep Wheel Kit Installation for Standard Duty
6. Install the torque tube bracket (17) to the backshield (1) using four 3/8" x 3/4" carriage bolts (19) and
3/8" flange nuts (10).
NOTE: After installing the torque tube bracket (17), align the torque tube and re-tighten the U-bolts.
Figure 2-6 Installing the torque tube bracket to the backshield
1 Backshield 17 Torque tube bracket (GK80715)
10 3/8" flange nut (S-968) 19 3/8" x 3/4" carriage bolt (S-7391)
7. Assemble the retrofit bracket (4) to the backshield (1) using four 3/8" x 1" flange bolts (12) and 3/8"
flange nuts (10).
Figure 2-7 Installing the retrofit bracket to the backshield
1Backshield 10 3/8" flange nut (S-968)
48" retrofit bracket (GC21125) 12 3/8" x 1" flange bolt (S-9065)
14 PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation

Chapter 2: Retrofit Sweep Wheel Kit Installation for Standard Duty
8. For standard duty sweeps, make sure to re-position the shield of wheel assembly (remove the bolts
connecting the shield and the wheel assembly, re-position by rotating the shield and re-install the
bolts back to the holes as shown below) before it is assembled to the backshield.
Figure 2-8 Re-positioning the shield
9. Before installing the sweep wheel assembly (16), use a 9/16" drill bit and field drill through the hole
(23) in the wheel assembly shaft to fit the 1/2" HHCS bolt.
Figure 2-9 Drilling through the hole in the wheel shaft
16 Sweep wheel assembly (TG00203) 23 Wheel shaft hole
PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation 15

Chapter 2: Retrofit Sweep Wheel Kit Installation for Standard Duty
10.Slide the sweep wheel assembly (16) shaft into the flight section (13) along with a bushing (6).
Attach the sweep wheel assembly (16) to the retrofit bracket (4) using two 3/8" x 1" carriage bolts (9)
and 3/8" flange nuts (10).
Figure 2-10 Installing the sweep wheel assembly to the retrofit bracket
48" retrofit bracket (GC21125) 10 3/8" flange nut (S-968)
68" retrofit bushing (GC21136) 13 Flight section
93/8" x 1" carriage bolt (S-3585) 16 Sweep wheel assembly (TG00203)
11.Secure the sweep wheel assembly (16) shaft and bushing (6) to the flight section (13) using a
1/2" x 3" HHCS bolt (7) and a 1/2" stover lock nut (8).
Figure 2-11 Attaching the sweep wheel assembly to the flight section
68" retrofit bushing (GC21136) 13 Flight section
71/2" x 3" HHCS bolt (S-8252) 16 Sweep wheel assembly (TG00203)
81/2" stover lock nut (S-8315)
16 PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation

Chapter 2: Retrofit Sweep Wheel Kit Installation for Standard Duty
12.Tighten all the hardware. Make any adjustments if required.
13.Attach the deflector plate (5) to the sweep wheel assembly (16) using the supplied 5/16" bolts (11).
Figure 2-12 Attaching the deflector plate to the sweep wheel assembly
5Wheel deflector plate (GC21286) 16 Sweep wheel assembly (TG00203)
11 5/16" bolt
PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation 17

NOTES
18 PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation

3Retrofit Sweep Wheel Kit
Installation for Heavy Duty
1. Remove the existing sweep wheel (2), sweep wheel mount (3) and reinforcement plate (14) from the
backshield (1).
Figure 3-1 Removing the existing wheel assembly from the backshield
1Backshield 10 3/8" flange nut (S-968)
2Sweep wheel 12 3/8" x 1" flange bolt (S-9065)
3Sweep wheel mount 14 Backshield reinforcement plate (GK81029)
71/2" x 3" HHCS bolt (S-8252) 18 3/8" x 3/4" flange bolt (S-9067)
81/2" stover lock nut (S-8315)
PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation 19

Chapter 3: Retrofit Sweep Wheel Kit Installation for Heavy Duty
2. Measure 7" from the end of the backshield (1) and mark the location. Field cut the backshield (1) at
the marked location.
Figure 3-2 Marking and cutting the backshield
1 Backshield
3. Align the middle and lower hole sets in the retrofit bracket (4) with the four holes in the backshield
(1) and mark the top two holes (15). Remove the retrofit bracket (4) and field drill the marked holes
(15) in the backshield (1).
Figure 3-3 Field drill holes for retrofit bracket in the backshield
1 Backshield 15 Field drill holes for retrofit bracket
410" retrofit bracket (GC21124)
20 PNEG-2314 DGD Retrofit Sweep Wheel Kit Installation