Amazone CombiDisc 3000 Installation instructions

Original operating manual
Mounted compact disc harrow
CombiDisc 3000
For seedbed preparation
SmartLearning
www.amazone.de

Please enter the identication data of the implement. The identication data can be found on
the rating plate.

TABLE OF CONTENTS
1 About this operating manual 1
1.1 Diagrams 1
1.1.1 Warnings and signal words 1
1.1.2 Further instructions 1
1.1.3 Instructions 2
1.1.4 Lists 3
1.1.5 Item numbers in figures 3
1.2 Other applicable documents 4
1.3 Your opinion is important 4
2Safety and responsibility 5
2.1 Basic safety instructions 5
2.1.1 Meaning of the operating manual 5
2.1.2 Safe operating organisation 5
2.1.3 Knowing and preventing dangers 10
2.1.4 Safe operation and handling of the
machine 12
2.1.5 Safe maintenance and modification 15
2.2 Safety routines 19
3Intended use 22
4 Product description 23
4.1 Implement overview 23
4.2 Function of the implement 24
4.3 Special equipment 24
4.4 Protective equipment 25
4.4.1 Track marker locking mechanism 25
4.5 Warning symbols 26
4.5.1 Position of the warning symbols 26
4.5.2 Layout of the warning symbols 26
4.5.3 Description of the warning symbols 27
4.6 Rating plate on the implement 29
4.7 Threaded cartridge 30
4.8 Soil tillage tools 30
4.8.1 Concave discs 30
4.8.2 Side guide plate 31
4.8.3 Rollers 31
4.9 Universal operating tool 33
4.10 Lighting and identification for
road travel 33
4.10.1 Lighting and identification to the rear 33
4.10.2 Lighting and identification to the front 34
4.11 QuickLink quick-coupling system 34
5 Technical data 35
5.1 Dimensions 35
5.2 Permissible total weight 35
5.3 Soil tillage tool 35
5.4 Mounting category 36
5.5 QuickLink quick-coupling system 36
5.6 Working speed 36
5.7 Performance characteristics of
the tractor 36
5.8 Noise development data 37
5.9 Drivable slope inclination 37
5.10 Lubricants 37
6Preparing the machine 38
6.1 Calculating the required tractor
characteristics 38
6.2 Coupling the implement 41
6.2.1 Preparing the 3-point mounting frame 41
6.2.2 Coupling the 3-point mounting frame 43
6.2.3 Coupling the hydraulic hose lines 44
6.2.4 Coupling the power supply 45
6.3 Preparing the implement for
operation 46
6.3.1 Adjusting the working depth 46
6.3.2 Preparing the side guide plates for
operation 49
6.3.3 Preparing the track marker for
operation 50
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6.3.4 Preparing the wheel mark
eradicator for operation 52
6.3.5 Adjusting the scraper to the roller 54
6.3.6 Adjusting the soil guiding angle
bracket 55
6.4 Preparing the machine for road
travel 55
6.4.1 Preparing the side guide plates for
road travel 55
6.4.2 Preparing the track markers for
road travel 56
6.5 Calculating the permissible
payload 56
7 Using the machine 58
7.1 Using the implement 58
7.2 Turning the implement on the
headlands 58
8 Parking the machine 59
8.1 Moving the wheel mark
eradicator into parking position 59
8.2 Uncoupling the 3-point mounting
frame 60
8.3 Disconnecting the hydraulic
hose lines 60
8.4 Uncoupling the power supply 61
9Repairing the machine 62
9.1 Maintaining the machine 62
9.1.1 Maintenance schedule 62
9.1.2 Checking the top link pin and lower
link pin 63
9.1.3 Checking the hydraulic hose lines 63
9.1.4 Replacing the discs 64
9.1.5 Checking the concave disc carrier
connection 64
9.1.6 Checking the wheel mark eradicator
coulter 65
9.1.7 Checking the roller 66
9.2 Lubricating the machine 67
9.2.1 Overview of lubrication points 68
9.3 Eliminating faults 69
9.4 Cleaning the machine 70
10 Loading the machine 71
10.1 Lifting the implement 71
10.2 Lashing the machine 72
11 Appendix 74
11.1 Bolt tightening torques 74
11.2 Other applicable documents 75
12 Directories 76
12.1 Glossary 76
12.2 Index 77
TABLE OF CONTENTS
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About this operating manual 1
1.1 Diagrams
1.1.1 Warnings and signal words
Warnings are marked with a vertical bar with a
triangular safety symbol and the signal word. The
signal words "DANGER", "WARNING" or "CAUTION"
describe the severity of the potential danger and have
the following meanings:
DANGER
Indicates a direct threat with high risk for
severe physical injury, such as loss of
limbs or death.
WARNING
Indicates a possible threat with moderate
risk for severe physical injury or death.
CAUTION
Indicates a threat with low risk for light or
moderately severe physical injuries.
1.1.2 Further instructions
IMPORTANT
Indicates a risk for damage to the
implement.
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ENVIRONMENTAL INFORMATION
Indicates a risk for environmental
damage.
NOTE
Indicates application tips and instructions for
optimal use.
1.1.3 Instructions
Numbered instructions
Actions that have to be performed in a specific
sequence are represented as numbered instructions.
The specified sequence of the actions must be
observed.
Example:
1. Instruction 1
2. Instruction 2
1.1.3.1 Instructions and responses
Reactions to instructions are marked with an arrow.
Example:
1. Instruction 1
Reaction to instruction 1
2. Instruction 2
1.1.3.2 Alternative instructions
Alternative instructions are introduced with the word
"or".
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Diagrams
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Example:
1. Instruction 1
or
Alternative instruction
2. Instruction 2
Instructions with only one action
Instructions with only one action are not numbered,
but rather shown with a arrow.
Example:
Instruction
Instructions without sequence
Instructions that do not require a specific sequence
are shown as a list with arrows.
Example:
Instruction
Instruction
Instruction
1.1.4 Lists
Lists without an essential order are shown as a list
with bullets.
Example:
Point 1
Point 2
1.1.5 Item numbers in figures
A framed number in the text, e.g. a
1
, indicates an
item number in an adjacent figure.
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Diagrams
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1.2 Other applicable documents
A list of other applicable documents can be found in
the Appendix.
1.3 Your opinion is important
Dear reader, our operating manuals are updated
regularly. Your suggestions for improvement help us
to create ever more user-friendly operating manuals.
Please send us your suggestions by post, fax or
email.
Fax: [phone]
Postfach 51
AMAZONEN-WERKE H. Dreyer SE & Co. KG
Technische Redaktion
D-49202 Hasbergen
E-Mail: [email protected]
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Other applicable documents
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Safety and responsibility 2
2.1 Basic safety instructions
2.1.1 Meaning of the operating manual
Observe the operating manual
The operating manual is an important document
and a part of the implement. It is intended for
the user and contains safety-related information.
Only the instructions provided in the operating
manual are reliable. If the operating manual is not
observed, it can result in serious injury or death.
The safety section must be completely read
and observed before initial operation of the
implement.
Before starting work, also read and observe
each section of the operating manual.
Keep the operating manual in a safe place.
Keep the operating manual available.
Hand over the operating manual to the
subsequent user.
2.1.2 Safe operating organisation
2.1.2.1 Personnel qualification
2.1.2.1.1 Requirements for all persons working with the machine
If the machine is used improperly, people can
be injured or killed. To prevent accidents due
to improper use, every person who works with
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the machine must meet the following minimum
requirements:
The person is physically and mentally capable of
controlling the machine.
The person can safely perform work with the
machine within the scope of this operating
manual.
The person understands the functioning of the
machine within the scope of their work and can
recognise and prevent dangers arising during
operation.
The person head understood the operating
manual and can implement the information that is
conveyed in the operating manual.
The person must be familiar with safe driving of
vehicles.
For road travel, the person knows the relevant
road traffic regulations and has the prescribed
driving permit.
2.1.2.1.2 Qualification levels
For working with the machine, the following
qualification levels are provided:
Farmer
Agricultural helper
As a matter of principle, the activities described in this
operating manual can be performed by persons with
the qualification level "Agricultural helper".
2.1.2.1.3 Farmer
Farmers use agricultural implement to cultivate fields.
They decide on the use of an implement for a specific
purpose.
Farmers are basically familiar with working with
agricultural implements and can instruct agricultural
helpers in how to use the implements if necessary.
They can perform odd tasks and simple maintenance
and repair work on agricultural implements
themselves.
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Basic safety instructions
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