Cumberland Integra Feed-Link User manual

PNEG-1323NT
Integra Feed-Link
Installation and Operation Manual
PNEG-1323NT
Version: 4.0
Date: 07-20-18
INTEGRATED MANAGEMENT SYSTEM
Enter
Cal

2PNEG-1323NT Integra Feed-Link
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.

Table of Contents
PNEG-1323NT Integra Feed-Link 3
Contents
Chapter 1 Getting Started .....................................................................................................................................4
Introduction ............................................................................................................................................4
Selecting the Load Cell ..........................................................................................................................4
Tools Needed for Installation .................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines ...................................................................................................................................5
Cautionary Symbol Definitions ...............................................................................................................6
Safety Cautions ......................................................................................................................................7
Safety Sign-Off Sheet ............................................................................................................................9
Chapter 3 Part Identification ...............................................................................................................................10
Chapter 4 Load Cell Installation .........................................................................................................................12
Removing Anchor Nuts ........................................................................................................................12
Raising the Bin .....................................................................................................................................13
Installing the Load Cell Base ................................................................................................................14
Install Load Cell and Attach to Bin Leg ................................................................................................15
Running Load Cell Cables ...................................................................................................................16
Chapter 5 Installing Stand Alone Display Units ................................................................................................17
Mounting Display and Junction Boxes .................................................................................................17
Installing Stand Alone Bin Mounted Display Units ...............................................................................18
Chapter 6 Stand Alone Remote Mounted Display Units ..................................................................................21
Junction Box .........................................................................................................................................21
Junction Cable to Inside Mounted Display Unit ....................................................................................22
Chapter 7 Display Unit Calibration and Setup ..................................................................................................23
Features ...............................................................................................................................................23
Display Unit Setup ................................................................................................................................24
Troubleshooting Display Unit ...............................................................................................................27
Chapter 8 Warranty ..............................................................................................................................................29

4PNEG-1323NT Integra Feed-Link
1. Getting Started
Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of lading
to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.
Selecting the Load Cell
Use the proper load cell for the application. Two (2) sizes of load cells are available, a 5000 lbs. per leg
load cell and 10000 lbs. per leg load cell. To determine which load cell to use, add the empty bin weight
to the maximum weight of feed the bin will hold in lbs. Divide this total maximum weight by the number of
legs the bin has. If this number is 5000 lbs. or less, use the 5000 lbs. cell, (INT-4809). If this number is
over 5000 lbs., use the 10000 lbs.load cell (INT-4810). This system cannot be used if the weight is greater
than 10000 lbs.
Tools Needed for Installation
Tools
Tools that can be used during installation may include:
1. Drill
2. Crescent wrench
3. Reciprocating saw
4. Wire cutters
5. Jack lift
6. Impact or ratchet
7. Wire ties
NOTE: Follow all operating and safety guidelines that were provided with the tools.
Empty bin weight (lbs.)
+
Max. weight of feed bin will hold (lbs.)
Number of bin legs = Load cell weight

PNEG-1323NT Integra Feed-Link 5
2. Safety
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Save these safety guidelines for future
reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations,which mustbecarefully followedin allcases. Authoritieshavingjurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001-3

2. Safety
6PNEG-1323NT Integra Feed-Link
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
NOTICE
DANGER
WARNING
CAUTION
This symbol indicates an imminently hazardous situation
which, if not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation
which, if not avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which,
if not avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to
personal injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005-2

2. Safety
PNEG-1323NT Integra Feed-Link 7
Safety Cautions
Use Personal Protective Equipment
Eye
Protection
Hearing
Protection
Hand
Protection
Head
Protection
Respiratory
Protection Foot
Protection
Fall
Protection
• Use appropriate personal protective equipment:
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004-1
Follow Safety Instructions
• Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
• Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
• If you do not understand any part of this manual or
need assistance, contact your dealer.
ST-0002-1

2. Safety
8PNEG-1323NT Integra Feed-Link
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep area
clean and dry.
• Never service equipment while it is operating. Keep hands, feet,
and clothing away from moving parts
• Keep your equipment in proper working condition. Replace worn
or broken parts immediately.
ST-0003-1
Install and Operate Electrical Equipment Properly
• Electrical controls must be installed by a qualified electrician
and must meet the standards set by applicable local codes
(National Electrical Code for the US, Canadian ElectricCode, or
EN60204 along with applicable European Directives for Europe).
• Lock-out power source before making adjustments, cleaning,or
maintaining equipment.
• Make sure all equipment is properly grounded.
ST-0027-4

2. Safety
PNEG-1323NT Integra Feed-Link 9
Safety Sign-Off Sheet
Below is a sign-off sheet that canbe used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007

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3. Part Identification
Figure 3A Display Unit (INT-4807)
Figure 3B Display Unit Lid Board (INT-4813)
Figure 3C Junction Box (INT-2100330)
Figure 3D Display Unit Base Board (INT-4814)
Figure 3E Bin Leg Mounting Bracket (for display unit) (INT-4812)
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Cal
INTEGRATED MANAGEMENT SYSTEM

3. Part Identification
PNEG-1323NT Integra Feed-Link 11
Figure 3F
5000 lbs. Load Cell (INT-4809)
10000 lbs. Load Cell (INT-4810)
Figure 3G
25' of 10 Wire Cable for Junction Boxes (INT-4818-25)
50' of 10 Wire Cable for Junction Boxes (INT-4818-50)
75' of 10 Wire Cable for Junction Boxes (INT-4818-75)
100' of 10 Wire Cable for Junction Boxes (INT-4818-100)

12 PNEG-1323NT Integra Feed-Link
4. Load Cell Installation
Removing Anchor Nuts
1. Use a 3/4" wrench or crescent to remove the
nutandwasher fromtheanchor boltonthe bin
leg. (See Figure 4A.)
2. Remove side bolts using 9/16" wrench and
impact wrench or ratchet. (See Figure 4B and
Figure 4C.)
3. Repeat on all bin legs.
Figure 4A Removing Nut from Anchor Bolt
Figure 4B Remove leg anchor base plate side bolts
using impact wrench and wrench.
Figure 4C All bolts, nuts and washers removed from
anchor base plate.
Anchor base plate
3/4" Wrench
Side bolts
9/16" wrench
Impact wrench
Anchor base plate
Bin leg

4. Load Cell Installation
PNEG-1323NT Integra Feed-Link 13
Raising the Bin
1. Place 4 x 4 spanner board under bin hopper
braces. (See Figure 4D.)
2. Center lift jack under 4 x 4 spanner brace.
(See Figure 4D.)
3. Lift bin with jack about 4". This should lift
two (2) bin legs. (See Figure 4E.)
4. Remove leg anchor base plate.
Figure 4D Jacking Up the Bin
Figure 4E Lift Bin about 4"
Only install load cells on an
empty bin. Lifting a bin with feed
in it can result in damage to the
bin and potential personal injury.
4 x 4 Spanner board
Jack
Lifted bin leg
Anchor base plate

4. Load Cell Installation
14 PNEG-1323NT Integra Feed-Link
Installing the Load Cell Base
1. Shortening the anchor bolt may be required.
It can protrude no more than 1-1/4" above the
foundation. (See Figure 4F.) NOTE: You may
find it easier to put the nut on the bolt and
cut the bolt flush with the nut. This way the
threads are not stripped on the bolt and there
is not a problem getting the nut on.
2. Position load cell base under bin leg and
around anchor bolt as shown.
(See Figure 4G.)
3. Replace washer and nut onto anchor bolt.
DO NOT tighten fully until assembly is
complete. (See Figure 4H.) Figure 4F Cut anchor bolt so it sticks up less than
1-1/4" from foundation.
Figure 4G Slide Cell Base Under Leg
Figure 4H Leave anchor bolt loose until assembly
is complete.
Anchor bolt
Reciprocating saw
Bin leg
Load cell base
Load cell base
Wrench

4. Load Cell Installation
PNEG-1323NT Integra Feed-Link 15
Install Load Cell and Attach to Bin Leg
1. Place load cell into load cell base, lining up
the holes. Line up the holes in the side of the
load cell with the holes in the side of the load
cell base.
2. Place pins through the holes and fasten with a
cotter pin. (See Figure 4I.)
3. Attach load cell top bracket to the load cell by
lining up the holes on the side and fastening
withapinandcotterpin.Makesurethetongue
on the bracket is on the inside side of the
bin leg.
NOTE: The bin leg should rest on the load cell
bracket. DO NOT drill mounting holes too
highonthelegortheboltswillbesupporting
the weight of the bin rather than the load
cell bracket.
4.Fastenloadcelltopbrackettothe binlegusing
bolt, washer and nut through the slot in the
bracket. (See Figure 4J.)
5. Drill a hole into the leg through the top hole
(hole above slot) fastening to leg using bolts,
washers and nuts included.
6. Tighten nut on anchor bolt.
Figure 4I Install Load Cell
Figure 4J Drill top hole through bin leg, using top
bracket as a guide.
Load cell
Cotter pin
Pins
Top bracket
Drill bin leg through
top hole of bracket

4. Load Cell Installation
16 PNEG-1323NT Integra Feed-Link
Running Load Cell Cables
1. Label both ends of the load cell cable with the
load cell number. Numbers will range from 1
through 8. Labeling the load cell cables will
identify what terminals to use when
connection wires to display unit in installing
stand alone display units on Page 17. It will
also expedite troubleshooting if any problems
should arise.
2. Run cable from load cell up bin leg using wire
ties (not included) to fasten into place. Run
cable along the cross brace to the center of
the bin. Then take cable around bin boot and
back up the leg that the display or junction
box is mounted to Figure 4K, Figure 4L and
Figure 4M.
3. Repeat Step 1 and Step 2 for each load cell. Figure 4K Fasten Wires with Wire Ties
Figure 4L Run wire tie through holes in
bin legs to attach cable to legs.
Figure 4M Run wires around the boot of the bin.
Wire tie
Wire
Wire tie
Hole in leg
Load cell
cable
Bin boot
Cross brace
Wire

PNEG-1323NT Integra Feed-Link 17
5. Installing Stand Alone Display Units
Mounting Display and Junction Boxes
Thedisplaycan bemountedeitherdirectlyonto the
bin leg or remotely, up to 100' away, such as inside
a nearby building.
When mounted remotely, a junction box must be
used to extend the load cell wires from the bin to
the display unit. The junction box can be mounted
to the bin leg similar to the display shown.
(See Figure 5C.)
1. Attaching mount to bin leg.
a.Takemountandslideitaroundthebinleg.
(See Figure 5A.)
b.Attachtolegusing3/8"x1-1/2"HHCSbolt
and hex nylock nuts. No drilling is
required. (See Figure 5B.)
c.Attachdisplayorjunctionboxto themount
using the three (3) #10 nuts provided.
Figure 5A Bin Mount Bracket Attached to Bin Leg
Figure 5B Close-Up of Bin Mount Bracket on Leg
Figure 5C Display Mounted Outside on Bin Leg
Always make sure all power is
disconnected and locked out
while display unit cover is OFF.
Binmount
bracket
Bin leg
Nut
3/8" x 1-1/2"
HHCS Bolt
Bracket
INTEGRATED MANAGEMENT SYSTEM
Enter
Cal
Bracket
Display
unit

5. Installing Stand Alone Display Units
18 PNEG-1323NT Integra Feed-Link
Installing Stand Alone Bin Mounted Display Units
1. Load cell wires
a. Slide all load cell cables through grommet
cap. (See Figure 5E-A.)
b. Run load cell cables into multi-hole
grommet by sliding cables through slit on
side of grommet. (See Figure 5D-A.)
c. Run cables through hole in display box,
giving some extra cable length for
easier installation.
d. To make load cell connections, remove
terminals strips. Insert wires into correct
terminals and tighten lugs. (See Figure 5F
and Wiring Diagram on Page 19.)
e. Gently pull out any excess length of cable
out through the grommet.
f. Wedge grommet into hole.
(See Figure 5D-B.)
g. Tighten grommet nut cap.
(See Figure 5E-B.)
NOTE: If only three (3) or four (4) holes are used in
the grommet, you need to seal the open
holes using the plugs supplied to make it
water tight. (See Figure 5D-A.)
Figure 5D A) Load cell wire in multi-hole grommet.
B) Grommet wedged into connector.
Figure 5E A) Load cell wires going into display box.
B) Cap tightened onto load cell wires.
Figure 5F Load Cell Connections to Display Box
A
B
Multi-hole grommet
Plug
Multi-hole grommet Connector
B
Load cell wires Power wires (Grommet
not included.)
Water
meter wires
Grommet cap
Daisy chain “IN” wires
Daisy chain
“OUT” wires
or RF wires
A
Terminal strips
Load cell 3
ground (Black)
Load cell 1 and 2
ground (Black)
Load cell 3
power (Red)
Load cell 1 and
2 power (Red) Load cell 1 signal (White)
Load cell 2
signal (White)

5. Installing Stand Alone Display Units
PNEG-1323NT Integra Feed-Link 19
Installing Stand Alone Bin Mounted Display Units (Continued)
Figure 5G

5. Installing Stand Alone Display Units
20 PNEG-1323NT Integra Feed-Link
Installing Stand Alone Bin Mounted Display Units (Continued)
2. Set voltage jumpers
a. For 110V line up the two (2) jumpers
with 110V holes.
(See Figure 5H and
Figure 5I-A.)
b. For 220V line up the two (2) jumpers
with 220V holes.
(See Figure 5H and
Figure 5I-B.)
3. Connect power wires
a. Run power wire ends through water tight
heyco nut cap andthen into display box as
shown in Figure 5E-A on Page 18.
b. Place line wire (black) onto line 1, ground
wire (green) onto earth and neutral wire
(tan or white) onto line 2. (See Figure 5J.)
c. Pull excess length of wire down through
water tight heyco nut and tighten.
d. Close display box lid and fasten using
supplied hardware.
Figure 5H Voltage Jumper Location
Figure 5I A) Close-Up of 110V Jumper Setting.
B) Close-Up of 220V Jumper Setting.
Figure 5J Power Connections
B
A
Line 1
(line)
Earth
(ground)
Line 2
(neutral)