Air Quality Engineering Smokemaster User manual

OWNER’S
MANUAL
Smokemaster
CONSOLE
ELECTRONIC
AIR CLEANER

2
TABLE OF CONTENTS
PAGE
INTRODUCTION 3
PRINCIPLES OF OPERATION 3
SPECIFICATIONS 4
SETUP AND OPERATION 5
Unpack the Electronic Air Cleaner 5
Set up the Electronic Air Cleaner 5
Operation of the Electronic Air Cleaner 5
SERVICE 6
Cleaning the Cell, Prefilter and Postfilter 6
Reinstalling the Cell, Prefilter and Postfilter 7
Ionizer Wire Replacement 8
Reducing Ozone Odor 8
SCHEMATICS 9
ELECTRICAL TROUBLESHOOTING 10
PARTS LIST 11
WARRANTY 12

3
INTRODUCTION
Your Smokemaster Electronic Air Cleaner is an
advanced design electronic instrument which is an
effective indoor air pollution fighter. You can
expect noticeable improvements in your
atmosphere as your electronic air cleaner begins
the job of removing tiny airborne pollution
particles, such as, dirt, grime, pollen and smoke
from the air in your home or office.
SMOKE
Smoke is composed of invisible submicroscopic
particles. Collectively, these particles make up
that annoying haze. In dense concentrations, the
particles form layers and can stay suspended in
the air for hours. These particles eventually settle
out as a dulling film, which is often visible on
windows or mirrors. Your electronic air cleaner
can remove nearly all these smoke particles
before they have a chance to be inhaled by people
in the room or before they have a chance to soil
your furnishings.
POLLEN
Pollens are also airborne particles, some of which
can be seen but many of which are invisible. Your
Smokemaster Electronic Air Cleaner removes up
to 97% of the pollens. This is why your doctor
may have recommended an electronic air cleaner
for allergy or hay fever relief.
DIRT, DUST AND OTHER POLLUTION
Your electronic air cleaner also effectively
removes irritating airborne dirt, dust, etc., from the
air.
REDUCED HOUSEKEEPING AND
REDECORATING
Keeping your office or home furnishings clean is
an easier job when the air is clean because most
of the dirt and grime you clean is carried through
the air. With the help of an electronic air cleaner,
walls, windows, mirrors, draperies and furniture
stay clean longer. You should notice a reduction
in the soiling effect of these pollution particles on
your furnishings.
Because most of the staining particles are
removed from the air before having a chance to
settle on walls, ceilings and draperies, you don’t
have to redecorate so frequently. Painted surf-
aces last longer, draperies stay cleaner and
wallpaper stays brighter.
LOW OPERATING COST
Your electronic air cleaner costs no more to
operate than a 60-watt bulb. The benefits you
realize from a “full-time” air cleaning operation far
outweigh these small operating costs.
PRINCIPLES OF OPERATION
HOW YOUR ELECTRONIC AIR CLEANER
WORKS
A process called “Electrostatic Precipitation” traps
airborne contaminants. The fan draws particulate-
laden air successively through the prefilter, the cell
ionizing section and the cell collector section. The
ionizing section imparts an electrical charge to the
individual particles, which are then drawn by
electrostatic forces to the oppositely charged
collector plates. Cleaned air is then discharged
back into the room.

4
SPECIFICATIONS
IMPORTANT
THE SPECIFICATIONS GIVEN IN THIS PUBLICATION DO NOT INCLUDE NORMAL MANUFACTURING TOLERANCES.
THEREFORE, THIS UNIT MAY NOT MATCH THE LISTED SPECIFICATIONS EXACTLY. ALSO, THIS PRODUCT IS TESTED
AND CALIBRATED UNDER CLOSELY CONTROLLED CONDITIONS AND SOME MINOR DIFFERENCES IN PERFORMANCE
CAN BE EXPECTED IF THOSE CONDITIONS ARE CHANGED.
MODEL: The Smokemaster unit includes a cabinet, electronic
cell, 3-speed fan, prefilter, activated carbon filter and high-
voltage power supply. The unit includes a six-foot, three-prong
power cord.
AMBIENT TEMPERTURE RANGE: The Smokemaster Air
Cleaner is intended for use at temperatures normally found in
occupied spaces. The minimum temperature is 40°F and the
maximum is 104°F.
INDICATOR LIGHT: Located next to the control switch.
Indicates the presence of high-voltage power.
TEST BUTTON: Located next to the indicator light. Indicates
that the electronic cell is properly energized.
ELECTRICAL RATINGS:
Voltage and Current: 120V, 60 Hz; 220/240V, 50 Hz
FAN MOTOR: 1/40Hp, shaded pole with sleeve bearings.
NOMINAL CURRENT AND POWER CONSUMPTION:
60 HERTZ
FAN SPEED Amps Watts
High 1.4 120
Medium 1.05 80
Low .75 60
50 HERTZ
FAN SPEED Amps Watts
High .72 157
Medium .5 110
Low .4 86
INTERLOCK SWITCH: Interrupts supply power to the unit
when the cover is opened.
CABINET: All steel cabinet painted.
DIMENSIONS: Height Width Depth
Cabinet 24” * 14 5/8” 15 7/8”
Cell 20” 12 ½” 4 ½”
Prefilter 20” 12 ½” ½”
Carbon Filter 20” 12 ½” ½”
* - 25.5” with casters
WEIGHT: Shipping: 60 lbs., Installed: 54 lbs.
(Cell weight - 10 lbs.)
This product is independently lab tested and certified
to be in compliance with UL standard 867 and
CSA standard C22.2 No. 187-M1986 by ETL and bears
The ETL and cETL mark under Report No. 3035728.005
CAPACITY:
60 HERTZFAN
SPEED CFM m³/hr. Eff. %
High 430 731 88
Medium 285 484 93
Low 235 400 98
50 HERTZFAN
SPEED CFM m³/hr. Eff. %
High 360 611 89
Medium 240 408 94
Low 190 322 99
FIGURE 1 – Smokemaster AIR CLEANER COMPONENTS

5
SETUP AND OPERATION
WHEN USING THIS PRODUCT
Read these instructions carefully. Failure to
follow them could damage the product or
cause a hazardous condition.
CAUTION
To reduce the risk of electric shock, this
equipment has a grounding-type plug that has
a third grounding pin. This plug will only fit
into a grounding-type power outlet. If the plug
does not fit into the outlet, contact qualified
personnel to install the proper outlet. Do not
alter the plug in any way.
UNPACKING THE AIR CLEANER
Check that all components are included. The
electronic air cleaner is shipped assembled and
should include everything shown in Fig. 1.
SETUP/LOCATING THE UNIT
1. Position the unit so:
•the airflow in and out of the air cleaner is
not blocked or partially obstructed.
•the discharge air does not cause
uncomfortable drafts for any occupant.
•the power cord does not interfere with
normal occupant traffic.
2. Remove and discard the plastic bag from the
carbon filter. Install the carbon filter in the
track near the exhaust grille. See Fig. 2.
NOTE: The center filter track is used for an
optional second carbon filter when additional
odor removal is needed.
3. Replace the cover on the unit. The cover
must be installed properly for operation. See
Fig. 4.
4. Plug the power cord into the standard
grounded outlet.
OPERATING Smokemaster AIR CLEANER
The speed control, Off-Low-Med.-High, is on the
right side of the Smokemaster Air Cleaner. There
is an indicator light and test button on the front
side of the unit. The indicator light should be on
whenever the unit is operating properly. The test
button insures that the electronic cell is properly
energized. See Fig. 1
Generally, the high fan speed is used in extreme
conditions for rapid cleaning or for large areas
where the high fan speed is required to circulate
the air. Medium and low settings are usually
adequate to maintain a clean air environment and
to offer a quieter operation.
At the initial start-up, the indicator lamp may flicker
on and off and is no cause for alarm. Should the
indicator light fail to come on, review the
Troubleshooting section.
During the initial use, snapping sounds may be
heard. This is normal and the unit may continue to
make these noises the first few days of operation.
After this break-in period, only an occasional snap
will be heard.
NOTE: As the electronic cell becomes dirty, it
will snap more frequently. When this occurs,
the cell should be washed. See the Service
instructions for cell cleaning procedures.
FIGURE 2 – MAKE SURE THE CELL AND
FILTERS ARE PLACED CORRECTLY.
WARNING
Air cleaners are not a substitute for fresh
makeup air. Air cleaners should not be used
as a safety device.

6
SERVICE
CLEANING
The Smokemaster Air Cleaner works by
electrically charging and collecting airborne
contaminants. As these contaminants collect, the
collector plates and prefilter become extremely
dirty. With an excessive amount of contamination
built up on the collector plates and the prefilter, the
electronic air cleaner’s efficiency decreases. Also,
as dirt builds up, the snapping noise will occur with
greater frequency.
To prevent this loss of efficiency, the electronic
cell and prefilter must be cleaned regularly. How
often will depend on usage. Variables, such as,
number of occupants, pets, and smoke, will
determine how often the air cleaner requires
cleaning. Usually the cleaning interval will be
between once a month to once every six months.
CLEANING THE PREFILTER
Remove the prefilter and shake out or brush off
the accumulated dust and lint. If this is not
adequate, a vacuum cleaner may be used or the
prefilter can be cleaned with an all-purpose
alkaline detergent to remove tobacco smoke and
cooking grease stains. A thorough rinsing is
required after each cleaning.
CLEANING THE ACTIVATED CARBON FILTER
Occasionally, the carbon filter will need cleaning.
Use a vacuum cleaner to remove the dirt. The
odor absorption capabilities of the carbon lasts
between three to six months. Once the carbon
filter can no longer remove odors from the air, the
filter will have to be replaced.
CLEANING THE ELECTRONIC CELL
CAUTION
Sharp edges can cause injury.
Handle the cell carefully to avoid cuts from the
sharp metal edges.
The cell can be washed in many automatic
dishwashers or manually washed using
Smokemaster Liquid Cell Cleaner.
Automatic Dishwasher
CAUTION
Burn hazard--can cause personal injury.
Allow the cell to cool in the dishwasher at the end of
the wash cycle or wear protective gloves to avoid
burns. Hot water may accumulate in the tubes
supporting the collector plates. Tip the cell so these
tubes will drain.
IMPORTANT
•Check your dishwasher owner’s manual. Some
manufacturers do not recommend washing
electronic cells in their dishwasher.
•If the dishwasher has upper and lower arms,
position the cell carefully to allow good water
circulation.
•Use care to avoid damaging or bending the cell
plates when placing it in the dishwasher. If bent,
arcing will result.
•A very dirty cell, especially from tobacco or
cooking smoke, may discolor the plastic parts and
lining of the dishwasher. The discoloration is not
harmful. To minimize it, wash the cell more
frequently or try a different brand of detergent.
•Do not allow the dishwasher to run through the dry
cycle. This will “bake on” any contaminants not
removed during the wash cycle and reduce air
cleaner efficiency.
1. Put the cell on the lower rack of the
dishwasher with the directional arrow pointing
up. It may be necessary to remove the upper
rack. Don’t block the water flow to the upper
arm, if provided on the dishwasher.
2. Using the detergent that works best for normal
dishwashing, allow the dishwasher to run
through the complete wash and rinse cycle.
Do not use the dry cycle. To avoid burns, let
the cell cool completely before removing or
wear protective gloves when removing the
cell. Remember that water may be trapped in
the tubes that support the collector plates. Tip
the cell so these tubes can drain.
3. Wipe the ionizer wires and red contact board
on the end of the cell with your thumb and
forefinger holding a small, damp cloth.

7
4. Inspect the dishwasher. You may wish to
repeat the wash and/or rinse cycle with the
dishwasher empty if you see dirt or residue
from washing the cell. If dirt or residue seems
excessive, wash the cell more often or try a
different detergent.
5. Inspect the cell for bent plates. Bend back to
normal to prevent arcing.
Manual Washing/SmokemasterLiquid Cell
Cleaner
1. Pour the cleaner into a container nearly the
size of the cell. Cleaners and containers are
available from your Smokemasterdealer.
2. Immerse the cell in the cleaner and remove
immediately. Set the cell aside for 5-7 min.
NOTE: If the detergent is allowed to dry on the
cell, repeat the above procedure.
3. Thoroughly rinse the cells with very hot water.
Make certain no residue remains on the cells.
Residue will adversely affect cell performance
by causing frequent arcing and low efficiency.
4. Allow the cell to dry.
5. Cell cleaner is reusable. Save for repeated
use.
FIGURE 3 – Smokemaster DIP TANK AND
CELL.
REINSTALLING THE CELL, PREFILTER AND
POSTFILTER
1. Inspect the cell for broken wires and bent
collector plates. Repair as necessary.
2. Slide the dry cell in so that the directional
arrow (located on the side of the cell) points
toward the center of the air cleaner cabinet.
3. Slide the prefilter into the track near the inlet
grille and the carbon filter into the track near
the outlet grille.
4. Replace the cover on the cabinet. The locator
pin on the top of the metal guard must fit into
the round hole on the bottom of the cover.
See Fig. 4. If the cover is not installed
properly, the unit will not operate.
5. Turn on the unit. If the cell is still damp, the
indictor light may not come on until the cell is
dry which would normally take about three
hours. If the cell is energized and annoying
snapping sounds occur, the cell should be
removed from the air cleaner and allowed to
thoroughly dry.

8
FIGURE 4 – THE COVER MUST FIT
CORRECTLY FOR OPERATION.
IONIZER WIRE REPLACEMENT
Broken ionizer wires can cause a short to ground
often resulting in visible arcing or sparking. The
cell should not be used until the pieces of broken
wire are removed. It can be used temporarily with
one wire missing although the wire should be
replaced as soon as possible. See the Parts list,
Pg. 11, for order number.
Replacement wires come cut to length with eyelets
on both ends for easy installation. To install:
1. Hook the eyelet on one end of the wire over
the spring connector on one end of the cell.
See Fig. 5. Be careful to avoid damaging the
spring connector or other parts of the cell.
2. Hold the opposite eyelet with a needle nose
pliers and stretch the wire the length of the
cell. Depress the opposite spring connector
and hook the eyelet over it.
REDUCING OZONE ODOR
The electronic air cleaner generates a small
amount of ozone in normal operation. During the
first week or two of operation, the amount may be
higher because of sharp edges on some of the
new high voltage metal parts. Normal use dulls
these edges in a short time.
The average person can detect the odor of ozone
in concentrations as low as 0.003 to 0.010 parts
per million (PPM). The electronic air cleaner
contributes 0.005 to 0.010 PPM of ozone to the
indoor air. The U. S. Food and Drug
Administration and Health and Welfare Canada
recommend that indoor ozone concentration
should not exceed 0.050 PPM. As a comparison,
the outdoor ozone level in major cities is
sometimes as high as 0.100 PPM. However, if
desired, the ozone generated by the air cleaner
can be reduced by regular replacement of the
carbon filter (every 3-6 months). Also, a second
carbon filter can be installed in the filter track in
the center of the Unit. See Fig. 2, Pg. 5.
FIGURE 5 – INSTALL NEW IONIZER WIRES BY
HOOKING EYELETS OVER THE SPRING
CONNECTORS.

9
Smokemaster AIR CLEANER
SCHEMATIC
FIGURE 6 – 120V SCHEMATIC
INPUT: 120V 1.9 A 60 HZ
OUTPUT: 1.05 mA at 8450 VDC

10
ELECTRICAL TROUBLESHOOTING
In the event that you experience problems with the
operation of your unit, please:
•Make sure that the cell and filters are properly
installed. See Fig. 2, Pg. 5.
•Make sure the cabinet cover is properly
installed. See Fig. 4, Pg. 7.
•Check fan motor operation and indicator light
on all three speeds.
•Push button test. A snapping noise indicates
the cell is properly energized.
If your air cleaner still has any of the following
problems, proceed step-by-step as shown
underneath. If you cannot resolve the problem,
contact your Smokemaster representative.
CAUTION
The following instructions are for use by
qualified personnel only.
WARNING: RISK OF
ELECTRICAL SHOCK
These servicing instructions are for use by
qualified personnel only. To reduce the risk of
electrical shock, do not perform any servicing
other than that contained in the operating
instructions unless you are qualified to do so.
PROBLEM 1
FAN OFF
LAMP OFF
Make sure the supply cord is
plugged into a standard
receptacle.
Make sure there is voltage to the
receptacle by using any other
electric device.
Make sure the top access cover
is properly in place in order to
actuate the interlock switch. See
Fig. 4, Pg. 7.
PROBLEM 2
FAN ON
LAMP OFF
If the fan is on and the light is
out, the problem is with the
electronic cell or high voltage
power supply.
To determine which component
is faulty:
•Remove the electronic cell
and operate the unit. If the
light does not come on, then
the high voltage power
supply will have to be
replaced.
If the indicator light does come
on, the problem is with the
electronic cell. Check the cell
for:
•Bent collector plates.
Straighten and space the
plates using a needle nose
plier.
•Check for missing ionizer
wires. Replace the missing
wires. See Pg. 8.
•Check for dirt buildup on the
collector plates and the
insulators. See Pg. 6.
PROBLEM 3
FAN OFF
LAMP ON
Check the motor on all three
speeds. Be certain that the
control buttons are pushed all the
way in.
If the light is on and the fan is off,
the motor will have to be
replaced.

11
PARTS LIST
FIGURE 8 – Smokemaster PARTS LIST
NO. DESCRIPTION 60 Hz 50 Hz
1 Activated Carbon Filter 41006 41006
2 Electronic Cell 38001 38001
3 Contact Panel 46113 46113
4 Solid State Power Supply 07103 07104
5 Indicator Light 10097 10097
6 Fan Motor 07101 07102
7 Fan Blade 37006 37006
8 Prefilter 41005 41005
9 Interlock Switch 10106 10106
10 Cell Removal Handle 21328 21328
11 Cell Handle Fastener (2) 30550 30550
Not Shown Mounting Feet (4) 30074 30074
Not Shown Interlock Actuator Bracket 20036 20036
Not Shown Control Switch 10110 10110
Not Shown Ionizer Wire 38004 38004
Not Shown Wall Mounting Kit 07047 07047
Not Shown Four Caster Wheels 30177 30177
Not Shown Alkaline Detergent 45008 45008
Not Shown Fiberglass Wash Container w/Lid 30182 30182

CERTIFICATE OF WARRANTY
LIMITED ONE-YEAR WARRANTY
Smokemaster Distribution Center (RDC), warrants the Smokemaster Electronic Air Cleaner to be free
from defects in workmanship or materials, under normal use and service, for a period of one (1) year from
the date of purchase by the consumer. If, at any time during the warranty period, the product is defective
or malfunctions, RDC shall repair or replace it (at RDC’s, option) within a reasonable period of time.
If the product is defective,
(i) obtain a Return Goods Authorization Number from your RDC representative,
(ii) return the unit or defective component, with a bill of sale or other dated proof of purchase, to the
retailer from which you purchased it, or
(iii) package the unit or component, along with proof of purchase (including date purchased) and a short
description of the malfunction, and mail or ship, postage or freight prepaid, to the following address:
AIR QUALITY ENGINEERING, INC.
Warranty/Return Goods Department
7140 Northland Drive North
Minneapolis, Minnesota 55428-1520 USA
The repaired or replaced part or unit will be shipped freight collect by RDC, to the purchaser with the
purchaser to be responsible for all freight charges. The warranty on any repaired or replacement part
shall be for a duration of time no longer than the remaining or unexpired term of the original warranty.
This warranty does not cover any labor or other service charges incurred by the purchaser.
This warranty shall not apply if it is shown by RDC, that the defect or malfunction was caused by damage
which occurred while the product was in the possession of the consumer.
RDC’s, sole responsibility shall be to repair or replace the product within the terms stated above. RDC
SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL DAMAGES RESULTING FROM ANY BREACH
OF WARRANTY, EXPRESS OR IMPLIED, APPLICABLE TO THIS PRODUCT. Some states do not
allow the exclusion or limitation of consequential damages, so this limitation may not apply to you.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, AND THE
WARRANTIES OF MERCHANTIBILITY AND FITNESS FOR A PRATICULAR PURPOSE ARE HEREBY
EXCLUDED BEYOND THE ONE-YEAR DURATION OF THIS WARRANTY. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
This warranty gives you specific legal rights and you may also have other rights, which vary, from state to
state.
PN 51806 Printed in the USA