Airborne Systems SOLR 60410X Manual

TM0063
ISSUE 2 15 JANUARY 2020
OPERATOR & MAINTENANCE LEVEL 3
INSTRUCTIONS
SOLR®100% OXYGEN MASK
60410X
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© COPYRIGHT NOTICE
This SOLR®100% Oxygen Mask technical manual is protected by U.S. and International copyright laws.
Reproduction and distribution of the information within this technical manual without written permission
from Airborne Systems North America Inc. is prohibited.

SOLR®100% OXYGEN MASK LEVEL 3 TM0063-2
60410X I
RECORD OF CHANGES
Go to https://airborne-sys.com/riggers-corner/ see if your technical manual is the most current by searching
for the manual and reviewing the record of changes page. Some revisions may not require a new manual.
Contact your Airborne Systems sales associate for assistance in getting an updated technical manual.
CHANGE
NO.
DATE TITLE OR BRIEF DESCRIPTION ENTERED BY
Issue 1 14 June 2018
SOLR® 100% Oxygen Mask Operator &
Maintenance Level 3 Instructions
Oliver K. Frazeur
Issue 2 15 January 2020
Added PTS to parts list. Added 604108-X to
configurations
Oliver K. Frazeur

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SOLR®100% OXYGEN MASK LEVEL 3 TM0063-2
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OPERATOR & MAINTENANCE LEVEL 3
INSTRUCTIONS
FOR
SOLR®100% OXYGEN MASK
60410X
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistakes or if you know of a way
to improve the procedures please let us know. Mail your letter directly to: Airborne
Systems
, ATTN: Technical Publications, 5800 Magnolia Ave, Pennsauken, NJ.
08109. You may
also send in your recommended changes via electronic mail or by
fax. Our fax number is [phone]. Our e-mail address is tech.pubs@airborne-
sys.com. A reply will be furnished to you.

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SOLR®100% OXYGEN MASK LEVEL 3 TM0063-2
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TABLE OF CONTENTS
RECORD OF CHANGES...........................................................................................................................I
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS...........................................III
CHAPTER 5 LEVEL 3 MAINTENANCE ............................................................................................ 5-1
SECTION I LEVEL 3 MAINTANENCE OF THE SOLR® 100% OXYGEN MASK....................5-1
SOLR® 100% OXYGEN MASK DISASSEMBLY ............................................................................. 5-1
Exhaust Valve Disassembly............................................................................................................... 5-1
Regulator Disassembly....................................................................................................................... 5-4
SECTION II OXYGEN CLEANING ................................................................................................. 5-13
SOLR® 100% OXYGEN CLEANING............................................................................................... 5-13
Oxygen Cleaning.............................................................................................................................. 5-13
Table 5-1 Oxygen Cleaning ............................................................................................................ 5-13
SECTION III LEVEL 3 ASSEMBLY ................................................................................................ 5-15
SOLR® 100% OXYGEN MASK ASSEMBLY ................................................................................. 5-15
Exhaust Assembly............................................................................................................................ 5-15
Regulator Assembly ......................................................................................................................... 5-20
CHAPTER 6 TROUBLESHOOTING AND PARTS LIST ................................................................. 6-1
SECTION I FUNCTIONS CHECK AND TROUBLESHOOTING OF THE SOLR® 100%
OXYGEN MASK ..................................................................................................................................... 6-1
TEST ...................................................................................................................................................... 6-1
Functions Check................................................................................................................................. 6-1
Functions Check Procedure................................................................................................................ 6-1
Data Sheet .......................................................................................................................................... 6-3
Table 6-1 Data Sheet......................................................................................................................... 6-3
TROUBLESHOOTING......................................................................................................................... 6-5
Table 6-2 Troubleshooting................................................................................................................ 6-5
SECTION II ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST ...................................6-7
ILLUSTRATED PARTS BREAKDOWN ............................................................................................ 6-7
SPARE PARTS LIST .......................................................................................................................... 6-17
Table 6-3 SOLR® 100% Oxygen Mask Spare Parts ......................................................................6-17
TOOLS LIST ....................................................................................................................................... 6-23
Table 6-4 SOLR® 100% Oxygen Mask Tools 601711-3...............................................................6-23
EXPENDABLES ................................................................................................................................. 6-25
Table 6-5 SOLR® 100% Oxygen Mask Expendables 607500-3.................................................... 6-25
APPROVED FOR DISTRIBUTION ....................................................................................................... A
METRIC SYSTEM AND EQUIVALENTS ............................................................................................ C

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SOLR®100% OXYGEN MASK LEVEL 3 TM0063-2
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CHAPTER 5
LEVEL 3 MAINTENANCE
SECTION I LEVEL 3 MAINTANENCE OF THE SOLR®100% OXYGEN MASK
SOLR®100% OXYGEN MASK DISASSEMBLY
Full disassembly, inspection of all parts, cleaning of all hard parts, and replacement of all overhaul kit parts
must happen every 5 years. Level 3 maintenance and repair may not require full disassembly.
Before disassembling the SOLR®mask, ensure you have a clean and clear work space. Wipe all work
surfaces down with Isopropyl Alcohol. All parts to be discarded will be listed in the following instruction.
All parts not discarded must be handled and stored in a method as not to damage the parts. Suggestion are
work trays, part bins, and for smaller parts, re-sealable poly bags.
Exhaust Valve Disassembly
1. Place mask with the opening facing self.
Figure 5-1 Mask Facing Self
2. Gently bend the microphone upwards, exposing the exhaust valve and regulator locking rings.
Figure 5-2 Bend Microphone Up

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3. Using the 1/4-inch driver with medium spanner wheel, remove exhaust assembly by turning the locking
ring counter clockwise.
Figure 5-3 Remove Exhaust Locking Ring
4. Using the needle nose pliers, remove the locking wire from the exhaust valve assembly and discard.
Figure 5-4 Remove Locking Wire
5. Remove exhaust cover by hand and set off to the side.
6. Remove the diaphragm by hand and discard.
Figure 5-5 Remove Diaphragm