Airborne Systems SOLR 60410X Manual

TM0063
ISSUE 2 15 JANUARY 2020
OPERATOR & MAINTENANCE LEVEL 2
INSTRUCTIONS
SOLR®100% OXYGEN MASK
60410X
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© COPYRIGHT NOTICE
This SOLR®100% Oxygen Mask technical manual is protected by U.S. and International copyright laws.
Reproduction and distribution of the information within this technical manual without written permission
from Airborne Systems North America Inc. is prohibited.

SOLR®100% OXYGEN MASK LEVEL 2 TM0063-2
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RECORD OF CHANGES
Go to https://airborne-sys.com/riggers-corner/ see if your technical manual is the most current by searching
for the manual and reviewing the record of changes page. Some revisions may not require a new manual.
Contact your Airborne Systems sales associate for assistance in getting an updated technical manual.
CHANGE
NO.
DATE TITLE OR BRIEF DESCRIPTION ENTERED BY
Original
Issue 1 14 June 2018 SOLR®100% Oxygen Mask Operator & Maintenance Level 2 Instructions Oliver K. Frazeur
Issue 2
15 January 2020
Added PTS to parts list, Updated parts list.
Oliver K. Frazeur

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SOLR®100% OXYGEN MASK LEVEL 2 TM0063-2
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OPERATOR & MAINTENANCE LEVEL 2
INSTRUCTIONS
FOR
SOLR®100% OXYGEN MASK
60410X
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistakes or if you know of a way
to improve the procedures please let us know. Mail your letter directly to: Airborne
Systems
, ATTN: Technical Publications, 5800 Magnolia Ave, Pennsauken, NJ.
08109. You may also send in your recommended changes via electronic mail or by
fax. Our fax number is [phone]. Our e-mail address is tech.pubs@airborne-
sys.com. A reply will be furnished to you.

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SOLR®100% OXYGEN MASK LEVEL 2 TM0063-2
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TABLE OF CONTENTS
RECORD OF CHANGES...........................................................................................................................I
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS...........................................III
CHAPTER 3 LEVEL 2 MAINTENANCE ............................................................................................ 3-1
SECTION I LEVEL 2 MAINTENANCE OF THE SOLR®100% OXYGEN MASK.....................3-1
DISASSEMBLY/REPLACEMENT OF OXYGEN COMPONENTS.................................................. 3-1
Replacement of Exhaust Valve .......................................................................................................... 3-1
Removal of Exhaust Assembly .......................................................................................................... 3-4
Removal of Regulator Assembly ....................................................................................................... 3-6
Removal of Microphone Assembly ................................................................................................... 3-8
Removal of Face Straps and Hard Shell............................................................................................. 3-9
SECTION II RE-ASSEMBLE SOLR®100% OXYGEN MASK.....................................................3-11
RE-ASSEMBLY OF SOLR®100% OXYGEN MASK ....................................................................... 3-11
Adjustment Strap and Microphone Assembly ................................................................................. 3-11
Regulator Assembly ......................................................................................................................... 3-13
Exhaust Assembly............................................................................................................................ 3-15
CHAPTER 4 TROUBLESHOOTING AND PARTS LIST ................................................................. 4-1
SECTION I FUNCTIONS CHECK AND TROUBLESHOOTING THE SOLR®100% OXYGEN
MASK ....................................................................................................................................................... 4-1
TEST ...................................................................................................................................................... 4-1
Functions Check................................................................................................................................. 4-1
Functions Check Procedure................................................................................................................ 4-1
Data Sheet .......................................................................................................................................... 4-3
Table 4-1Data Sheet........................................................................................................................... 4-3
TROUBLESHOOTING......................................................................................................................... 4-5
Table 4-2 Troubleshooting................................................................................................................ 4-5
SECTION II ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST ...................................4-7
ILLUSTRATED PARTS BREAKDOWN ............................................................................................ 4-7
SPARE PARTS LIST .......................................................................................................................... 4-13
Table 4-3 SOLR®100% Oxygen Mask Spare Parts .......................................................................4-13
TOOLS LIST ....................................................................................................................................... 4-17
Table 4-4 SOLR®100% Oxygen Mask Tools ................................................................................ 4-17
APPROVED FOR DISTRIBUTION ....................................................................................................... A
METRIC SYSTEM AND EQUIVALENTS ............................................................................................ C

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SOLR®100% OXYGEN MASK LEVEL 2 TM0063-2
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CHAPTER 3
LEVEL 2 MAINTENANCE
SECTION I LEVEL 2 MAINTENANCE OF THE SOLR®100% OXYGEN MASK
DISASSEMBLY/REPLACEMENT OF OXYGEN COMPONENTS
•Repair of component parts is limited to replacement of assemblies.
•Replace all assemblies that exhibit excessive wear such as; scratches, scores or otherwise damaged
surfaces that contact seals.
•Certain maintenance and repair procedures do not require complete disassembly of the oxygen mask.
NOTE
EXCESSIVE WEAR IS DEFINED AS ANY OBVIOUS DETERIORATION OR
DEFORMATION THAT MAY RENDER THE BAILOUT BOTTLE
INOPERATIVE. WHEN SERVICEABILITY OF A COMPONENT IS IN
DOUBT – REPLACE QUESTIONABLE COMPONENT.
Replacement of Exhaust Valve
NOTE
THE LOCKING WIRE MAY BE REMOVED BY OTHER MEANS, I.E.
PLIERS, IF AVAILABLE.
1. Using a knife, remove the locking wire from the exhaust cover and discard.
Figure 3-1 Remove Locking Wire from Exhaust Cover

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2. Remove the exhaust cover by hand and place in a clean and dry area.
3. Remove the damaged exhaust valve by hand and discard.
Figure 3-2 Discard Damaged Exhaust Valve
NOTE
DO NOT CUT THE STEM COMPLETELY OFF AND DO NOT CUT BELOW
THE RED LINE (FIGURE 3-3).
4. Cut off excess stem from the new exhaust valve.
Figure 3-3 Cut off Excess Stem
5. Insert new exhaust valve into exhaust port ensuring it is seated properly and the stem is fully inserted
in the hole by pressing firmly on the exhaust valve.
Figure 3-4 Ensure Exhaust Valve is Seated Properly