AirCom HT Series User manual
AIRCOM® - INSTRUCTION MANUAL - 2022 - v. 1.0
AVAILABLE MODELS
mod. HT
Versatile gun with reduced weight and
incumbrance Presence of optional washing circuit
mod. HT-X
Stainless steel internal passages
Presence of optional washing circuit
mod. HT-XC
Stainless steel inner passages and spray head
Presence of optional washing circuit
EN
Index
MANUALS
WARNINGS!
Warnings
Maintenance and cleaning
Installation and start-up
Technical data
Troubleshooting
Spare parts and components
Certified quality
Support
.04
.04
.05
.08
.10
.11
.18
.18
Our manuals are available at aircom.it/en/support/manuals/
Or, by scanning the QR Code on this page.
Carefully read and follow all instructions and safety precautions
before using the product.
Instruction Manual
HT series
4 - Instruction Manual aircom.it
HT series
EN
WARNINGS
MAINTENANCE AND
CLEANING
MAINTENANCE
CORROSIVE PRODUCT
WARNINGS
CLEANING
HEALTH HAZARD
Before any maintenance work, empty
the gun and disconnect it from both,
the compressed air supply, and the
liquid supply. Use only original AIRCOM®
accessories, spare parts, and related
components: any other product not
supplied by AIRCOM® is not approved or
authorized. AIRCOM® is not liable for any
damage caused by using non-original
spare parts and accessories.
Our guns can be used with the
majority of water, or solvent-based
pigments for coating and finishing all
types of surfaces. However, they are
not designed to spray abrasive and/or
corrosive products. If abrasive and/or
corrosive products are used, guns with
components made of the appropriate
material can be ordered.
Use exclusively appropriate liquid
cleaners with neutral pH 6-8. Do not use
acids, alkaline solutions or other
cleaning agents containing sodium
hydroxide, which are aggressive for
cleaning the exterior of the gun. Do not
immerse the gun in liquid cleaners that
may cause corrosion of the product.
Clean all material passages by
propagating water within the paint
circuit: inadequate cleaning can cause
damages to the fan shape. While
cleaning, avoid scratching the surfaces
of the air nozzle holes and the dipstick.
Some chemicals, once sprayed, may be
harmful and cause irritation or health
disorders. Careful reading of all labels
and instructions on how to use the
product are necessary. Use of the
product is restricted to trained
technical personnel, with the use of
special safety glasses when adjusting
the gun and, while the system is
operating.
aircom.it Instruction Manual - 5
HT series
EN
INSTALLATION
TECHNICAL SPECIFICATIONS
VIDEO TUTORIALS
Connection hole diameter: 10,5 mm.
Size of pipe junctions:
• Control air inlet: A = ¼ gas
• Atomizing air inlet: B = ¼ gas
• Product inlet: C = ¼ gas
Gun weight: 0,79 kg
Gun size: see dimensioned views
Our video tutorials are available at aircom.it/en/support/tutorials/
Or, by scanning the QR Code on this page.
►
153
80
39
47
32
74,8
C
B
50
74,5
80
85
10,5
A
6 - Instruction Manual aircom.it
HT series
EN
DIRECTIONS FOR GUN
OPERATION
INSTALLATION AND STARTUP
A
Pipe Ø ext. X Ø int. = 8 X 6
Plunger opening ≥ 4.0 bar
B
Pipe Ø ext. X Ø int. = 8 X 6
Atomization: from 1,5 to 3,5 bar
C
Pipe Ø ext. X Ø int. = 8 X 6
Product inlet
Before using a new gun or a new product, clean the gun
thoroughly with an appropriate solvent. Powering should be done
with dry, filtered air and regulated to constant pressure.
A
B
C
aircom.it Instruction Manual - 7
HT series
EN
ADJUSTMENT SEQUENCE
1.Lock the gun to the system using the
fastening bracket and orient the
head towards the appropriate
coverage direction.
2.Connect the atomization air, control
air and product piping to the
junctions shown on the previous
page.
3.Screw the handwheel part. [1090-
G25] as far as it will go (do not force
when reaching the stop). Act on the
control air. If no drop of pigment
comes out, remove the control air,
and open the handwheel part.
[1090-G25] with one click. Repeat
the process until the first drop
appears.
4.Open the handwheel part. [1090-
G25] with the necessary clicks to
determine the desired amount of
pigment.
5.Act on the adjustment screw part.
[1007-7] to obtain the desired
atomization range.
20 shots per revolution
0
1
2
3
456
7
8
9
10
11
12
131415 16 1718
19
20
NOTES
8 - Instruction Manual aircom.it
HT series
EN
TECHNICAL DATA
HEAD
ø NOZZLE SHOTS FLOW RATE OF
THE FLUID ATOMIZATION
PRESSURE AIR
CONSUMPTION
(g/min) (kg/cm²) (L/min)
1007-30-KI
ø 1,0
1007-30-KI
ø 1,2
1007-30-KI
ø 0,8
1007-30-KI
ø 1,5
4
6
5
7
6
8
7
10
72
117
107
160
137
197
229
311
1,4
1,65
1,7
2,0
2,25
2,65
2,9
3,3
Pump pressure 0.8 to 1.0 Kg/cm².
Liquid used for testing: water. Ford cup viscosity 4 = 11 sec.
115
129
132
148
166
190
207
230
HEAD 1007-30-KI
NOTES
aircom.it Instruction Manual - 9
HT series
EN
TECHNICAL DATA
HEAD
ø NOZZLE SHOTS FLOW RATE OF
THE FLUID ATOMIZATION
PRESSURE AIR
CONSUMPTION
(g/min) (kg/cm²) (L/min)
1007-30-WI
ø 1,0
1007-30-WI
ø 1,2
1007-30-WI
ø 0,8
1007-30-WI
ø 1,5
4
6
5
7
6
8
7
10
72
117
107
160
137
197
229
311
1,2
1,5
1,65
1,8
2,0
2,35
2,7
3,0
Pump pressure 0.8 to 1.0 Kg/cm².
Liquid used for testing: water. Ford cup viscosity 4 = 11 sec.
103
122
130
140
147
168
200
217
HEAD 1007-30-WI
10 - Instruction Manual aircom.it
HT series
EN
TROUBLESHOOTING
Anomaly Problem / Solution
No atomization
Leakage from the
nozzle
Leakage of product
from the vent
Air leakage from the
adjustment screw
No pressure is getting to the gun
Check air system
Missing product in tank or clogged pipes
Fill tank or clean up with solvent
Lack of product (flow rate too low)
Add product or reduce atomization air
pressure
Gasket kit part. [1007-46 and 1090-48] worn out
Replace gasket kit part. [1007-46 and 1090-48]
Valve part. [1007-43] worn out
Replace valve part. [1007-43] worn out
The head part. [1007-30], the nozzle part.
[1007-2] and the needle part. [1121-1] are worn out.
Replace the head part. [1007-30], nozzle part.
[1007-2] and the needle part. [1121-1]
The product is exceeding the amount needed
Reduce the product passage
Mounted handwheel part. [1090-G25] worn out
Replace mounted handwheel part. [1090-G25] worn
out
Gasket part. [B]
Replace gasket part. [B]
NOTE
12 - Spare parts and components aircom.it
HT series
EN
SPARE PARTS
DETAILS LIST mod. HT
1007-2
1007-3
1007-7
1090-13
1007-30
1121-1
1007-34
1007-35
1090-11
37
38
39
1090-12
1090-G25
1007-43
1007-46
1090-48
1090-100
B
E
1090-G18-X
L
N
1007-R1
[x1]Nozzle
[x1]Ferrule
[x2]Adjusting screw
[x1]Cap
[x1]Head
[x1]Complete needle
[x1]Gasket cover ring
[x1]Valve
[x1]Mounted plunger
[x1]Seeger
[x1]Gasket
[x1]Gasket
[x1]Spring
[x1]Mounted hand wheel
[x1]Mounted valve
[x1]Gasket kit
[x1]Gasket kit
[x1]Plunger
[x2]Gasket
[x1]Gasket
[x1]Body with internal bushing
in stainless steel, regulating
valve, bracket block and cap
[x2]Gasket
[x2]Gasket
[x3]Junction
The head protection cap is also available as a spare part.
For the heads compatible with the model you can refer to the CNN table below.
The cap inserted by default in part. [1090-G18-X] can be replaced with a fitting for
the washing circuit.
NOTE
aircom.it Spare parts and components - 13
HT series
EN
SPARE PARTS
mod. HT-X
DETAILS LIST
1007-2
1007-3
1007-7
1090-13
1007-30
1121-1
1007-34
1007-35
1090-11
37
38
39
1090-12
1090-G25
1007-43
1007-46-X
1090-48
1090-100
B
E
1090-G18-X
L
N
1007-R1-X
[x1]Nozzle
[x1]Ferrule
[x2]Adjusting screw
[x1]Cap
[x1]Head
[x1]Complete needle
[x1]Gasket cover ring
[x1]Valve
[x1]Mounted plunger
[x1]Seeger
[x1]Gasket
[x1]Gasket
[x1]Spring
[x1]Mounted hand wheel
[x1]MOunted valve
[x1]Stainless steel gasket kit
[x1]Gasket kit
[x1]Plunger
[x2]Gasket
[x1]Gasket
[x1]Body with internal bushing
in stainless steel, regulating
valve, bracket block and cap
[x2]Gasket
[x2]Gasket
[x3]Stainless steel junction
The head protection cap is also available as a spare part.
For the heads compatible with the model you can refer to the CNN table below.
The cap inserted by default in part. [1090-G18-X] can be replaced with a fitting for
the washing circuit.
NOTE
14 - Spare parts and components aircom.it
HT series
EN
SPARE PARTS
DETAILS LIST mod. HT-XC
The head protection cap is also available as a spare part.
For the heads compatible with the model you can refer to the CNN table below.
The cap inserted by default in part. [1090-G18-X] can be replaced with a fitting for
the washing circuit.
1007-2
1007-3
1007-7
1090-13
1007-30-X
1121-1
1007-34
1007-35
1090-11
37
38
39
1090-12
1090-G25
1007-43
1007-46-X
1090-48
1090-100
B
E
1090-G18-X
L
N
1007-R1-X
[x1]Nozzle
[x1]Ferrule
[x2]Adjusting screw
[x1]Cap
[x1]Stainless steel head
[x1]Complete needle
[x1]Gasket cover ring
[x1]Valve
[x1]Mounted plunger
[x1]Seeger
[x1]Gasket
[x1]Gasket
[x1]Spring
[x1]Mounted hand wheel
[x1]MOunted valve
[x1]Stainless steel gasket kit
[x1]Gasket kit
[x1]Plunger
[x2]Gasket
[x1]Gasket
[x1]Body with internal bushing
in stainless steel, regulating
valve, bracket block and cap
[x2]Gasket
[x2]Gasket
[x3]Stainless steel junction
aircom.it Spare parts and components - 15
HT series
EN
COMPATIBLE CNN
Cap-Nozzle-Needle
mod. HT, HT-X
1007-30-KI
1007-30-ZI
CAP
1007-30-KI-0.8
1007-30-KI-1.0
1007-30-KI-1.2
1007-30-KI-1.5
1007-30-KI-1.8
1007-30-KI-2.0
1007-30-KI-2.2
1007-30-KI-2.5
1007-30-KI-3.0
CAP
1007-30-ZI-0.8
1007-30-ZI-1.0
1007-30-ZI-1.2
1007-30-ZI-1.5
1007-30-ZI-1.8
1007-30-ZI-2.0
1007-30-ZI-2.2
1007-30-ZI-2.5
1007-30-ZI-3.0
NOZZLE
1007-2-0.8
1007-2-1.0
1007-2-1.2
1007-2-1.5
1007-2-1.8
1007-2-2.0
1007-2-2.2
1007-2-2.5
1007-2-3.0
NOZZLE
1007-2-0.8
1007-2-1.0
1007-2-1.2
1007-2-1.5
1007-2-1.8
1007-2-2.0
1007-2-2.2
1007-2-2.5
1007-2-3.0
NEEDLE
1056-31-0.8
1056-31-1.0
1056-31-1.2
1056-31-1.5
1056-31-1.8
1056-31-2.0
1056-31-2.2
1056-31-2.5
1056-31-3.0
NEEDLE
1056-31-0.8
1056-31-1.0
1056-31-1.2
1056-31-1.5
1056-31-1.8
1056-31-2.0
1056-31-2.2
1056-31-2.5
1056-31-3.0
16 - Spare parts and components aircom.it
HT series
EN
COMPATIBLE CNN
Cap-Nozzle-Needle
mod. HT, HT-X
1007-30-TI
1007-30-NI
CAP
1007-30-TI-0.8
1007-30-TI-1.0
1007-30-TI-1.2
1007-30-TI-1.5
1007-30-TI-1.8
1007-30-TI-2.0
1007-30-TI-2.2
1007-30-TI-2.5
1007-30-TI-3.0
CAP
1007-30-NI-0.8
1007-30-NI-1.0
1007-30-NI-1.2
1007-30-NI-1.5
1007-30-NI-1.8
1007-30-NI-2.0
1007-30-NI-2.2
1007-30-NI-2.5
1007-30-NI-3.0
NOZZLE
1007-2-0.8
1007-2-1.0
1007-2-1.2
1007-2-1.5
1007-2-1.8
1007-2-2.0
1007-2-2.2
1007-2-2.5
1007-2-3.0
NOZZLE
1007-2-0.8
1007-2-1.0
1007-2-1.2
1007-2-1.5
1007-2-1.8
1007-2-2.0
1007-2-2.2
1007-2-2.5
1007-2-3.0
NEEDLE
1056-31-0.8
1056-31-1.0
1056-31-1.2
1056-31-1.5
1056-31-1.8
1056-31-2.0
1056-31-2.2
1056-31-2.5
1056-31-3.0
NEEDLE
1056-31-0.8
1056-31-1.0
1056-31-1.2
1056-31-1.5
1056-31-1.8
1056-31-2.0
1056-31-2.2
1056-31-2.5
1056-31-3.0
aircom.it Spare parts and components - 17
HT series
EN
COMPATIBLE CNN
Cap-Nozzle-Needle
mod. HT, HT-X
1007-30-LE
1007-30-WI
CAP
1007-30-LE-0.8
1007-30-LE-1.0
1007-30-LE-1.2
1007-30-LE-1.5
1007-30-LE-1.8
1007-30-LE-2.0
1007-30-LE-2.2
1007-30-LE-2.5
1007-30-LE-3.0
CAP
1007-30-WI-0.8
1007-30-WI-1.0
1007-30-WI-1.2
1007-30-WI-1.5
1007-30-WI-1.8
1007-30-WI-2.0
1007-30-WI-2.2
1007-30-WI-2.5
1007-30-WI-3.0
NOZZLE
1007-2-0.8
1007-2-1.0
1007-2-1.2
1007-2-1.5
1007-2-1.8
1007-2-2.0
1007-2-2.2
1007-2-2.5
1007-2-3.0
NOZZLE
1007-2-0.8
1007-2-1.0
1007-2-1.2
1007-2-1.5
1007-2-1.8
1007-2-2.0
1007-2-2.2
1007-2-2.5
1007-2-3.0
NEEDLE
1056-31-0.8
1056-31-1.0
1056-31-1.2
1056-31-1.5
1056-31-1.8
1056-31-2.0
1056-31-2.2
1056-31-2.5
1056-31-3.0
NEEDLE
1056-31-0.8
1056-31-1.0
1056-31-1.2
1056-31-1.5
1056-31-1.8
1056-31-2.0
1056-31-2.2
1056-31-2.5
1056-31-3.0
18 - Spare parts and components aircom.it
EN
COMPATIBLE CNN
Cap-Nozzle-Needle
mod. HT, HT-X
HT series
1007-30-SI CAP
1007-30-SI-0.8
1007-30-SI-1.0
1007-30-SI-1.2
1007-30-SI-1.5
NOZZLE
1007-2-0.8
1007-2-1.0
1007-2-1.2
1007-2-1.5
NEEDLE
1056-31-0.8
1056-31-1.0
1056-31-1.2
1056-31-1.5
aircom.it Spare parts and components - 19
HT series
EN
COMPATIBLE CNN
Cap-Nozzle-Needle
mod. HT-XC
1007-30-KX
1007-30-ZX
CAP
1007-30-KX-0.8
1007-30-KX-1.0
1007-30-KX-1.2
1007-30-KX-1.5
1007-30-KX-1.8
1007-30-KX-2.0
1007-30-KX-2.2
1007-30-KX-2.5
1007-30-KX-3.0
CAP
1007-30-ZX-0.8
1007-30-ZX-1.0
1007-30-ZX-1.2
1007-30-ZX-1.5
1007-30-ZX-1.8
1007-30-ZX-2.0
1007-30-ZX-2.2
1007-30-ZX-2.5
1007-30-ZX-3.0
NOZZLE
1007-2-0.8
1007-2-1.0
1007-2-1.2
1007-2-1.5
1007-2-1.8
1007-2-2.0
1007-2-2.2
1007-2-2.5
1007-2-3.0
NOZZLE
1007-2-0.8
1007-2-1.0
1007-2-1.2
1007-2-1.5
1007-2-1.8
1007-2-2.0
1007-2-2.2
1007-2-2.5
1007-2-3.0
NEEDLE
1056-31-0.8
1056-31-1.0
1056-31-1.2
1056-31-1.5
1056-31-1.8
1056-31-2.0
1056-31-2.2
1056-31-2.5
1056-31-3.0
NEEDLE
1056-31-0.8
1056-31-1.0
1056-31-1.2
1056-31-1.5
1056-31-1.8
1056-31-2.0
1056-31-2.2
1056-31-2.5
1056-31-3.0
20 - Instruction Manual aircom.it
HT series
EN
SUPPORT
CERTIFIED QUALITY
CERTIFICATIONS
DO YOU NEED HELP?
THREE-COLOR INSERT
We are at your disposal.
All AIRCOM® products are certified
according to norm EN 13 966 - 1 (VDMA-
Einheisblatt 24 366) and therefore also
according to transfer efficiency
parameters.
Each gun is marked with a three-color
three-dimensional seal. It represents an
additional guarantee of authenticity
and Italianity because it is present
exclusively in original AIRCOM® guns.
+39 0124 5154 44 aircom@aircom.it Online support
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