AirCom LR Series User manual

AIRCOM® - INSTRUCTION MANUAL - 2022 - v. 1.0
AVAILABLE MODELS
mod. LR110
Fan adjustment
mod. LR110-Q
Possibility of using the quick release block,
the AIRCOM® QRB
mod. LR110-A
Possibility of remote fan adjustment
mod. LR120
Fan and atomization air adjustment
mod. LR120-Q
Fan and atomization air adjustment and
possibility of using the quick release block,
the AIRCOM® QRB
mod. LR120-A
Possibility of remote fan adjustment

EN
MANUALS
WARNINGS!
Warnings
Maintenance and cleaning
Installation and start-up
Technical data
Troubleshooting
Spare parts and components
Certified quality
Support
Notes
.04
.04
.05
.08
.09
.10
.16
.16
.17
LR series
Index
Our manuals are available at aircom.it/en/support/manuals/ Or,
by scanning the QR Code on this page.
Carefully read and follow all instructions and safety precautions before
using the product.
Instruction Manual

4 - Instruction Manual aircom.it
LR series
EN
WARNINGS
MAINTENANCE AND
CLEANING
MAINTENANCE
CORROSIVE PRODUCT
WARNINGS
CLEANING
HEALTH HAZARD
Before any maintenance work, empty the
gun and disconnect it from both, the
compressed air supply, and the liquid
supply. Use only original AIRCOM®
accessories, spare parts, and related
components: any other product not
supplied by AIRCOM® is not approved or
authorized. AIRCOM® is not liable for any
damage caused by using non-original
spare parts and accessories.
Our guns can be used with the majority
of water, or solvent-based pigments for
coating and finishing all types of
surfaces. However, they are not
designed to spray abrasive and/or
corrosive products. If abrasive and/or
corrosive products are used, guns with
components made of the appropriate
material can be ordered.
Use exclusively appropriate liquid
cleaners with neutral pH 6-8. Do not use
acids, alkaline solutions or other cleaning
agents containing sodium hydroxide,
which are aggressive for cleaning the
exterior of the gun. Do not immerse the
gun in liquid cleaners that may cause
corrosion of the product. Clean all
material passages by propagating water
within the paint circuit: inadequate
cleaning can cause damages to the fan
shape. While cleaning, avoid scratching
the surfaces of the air nozzle holes and
the dipstick.
Some chemicals, once sprayed, may be
harmful and cause irritation or health
disorders. Careful reading of all labels
and instructions on how to use the
product are necessary. Use of the
product is restricted to trained technical
personnel, with the use of special safety
glasses when adjusting the gun and,
while the system is operating.

aircom.it Instruction Manual - 5
LR series
EN
INSTALLATION
TECHNICAL SPECIFICATIONS
VIDEO TUTORIALS
Connection hole diameter: 10,2 mm.
Size of pipe junctions:
• Control air inlet: A = ¼ gas
• Atomizing air inlet: B = ¼ gas
• Product inlet: C = ¼ gas
Gun weight: 0,65 kg
Gun size: see dimensioned views
Our video tutorials are available at aircom.it/en/support/tutorials/
Or, by scanning the QR Code on this page.
►
81
81
140
63
47
58
10,2
44
69
80
91
C
B
A

6 - Instruction Manual aircom.it
LR series
EN
DIRECTIONS FOR GUN
OPERATION
INSTALLATION AND STARTUP
A
Pipe Ø ext. X Ø int. = 8 X 6
Plunger opening ≥ 4,0 bar
B
Pipe Ø ext. X Ø int. = 8 X 6
Atomization: from 1,0 to 3,5 bar
C
Pipe Ø ext. X Ø int. = 8 X 6
Product inlet
Before using a new gun or a new product, clean the gun thoroughly
with an appropriate solvent. Powering should be done with dry,
filtered air and regulated to constant pressure.
C
A
B

aircom.it Instruction Manual - 7
LR series
EN
SEQUENZA REGOLAZIONI
1.Lock the gun to the system using the
fastening bracket and orient the head
towards the appropriate coverage
direction. When using the
-Q version, lock the system block
first, and then hook the gun.
2.Connect the atomization air, control
air and product piping to the
junctions shown on the previous
page.
3.Screw the handwheel part. [1312-
B4] as far as it will go (do not force
when reaching the stop). Act on the
control air. If no drop of pigment
comes out, remove the control air,
and open the handwheel part. [1312-
B4] with one click. Repeat the
process until the first drop appears.
4.Open the handwheel part. [1312-B4]
ith the necessary clicks to determine
the desired amount of pigment.
5.With the LR110 and LR110-Q
models, act on the adjustment screw
to obtain the desired atomization
range.
With the LR120 and LR120-Q
models, act on the adjustment
screws to obtain the desired
atomization range.
With the LR110-A and LR120-A act remotely
to adjust the fan.
20 shots per revolution
0
1
2
3
456
7
8
9
10
11
12
13 14 15 16 17
18
19
20

NOTES
8 - Instruction Manual aircom.it
LR series
EN
TECHNICAL DATA
HEAD
ø NOZZLE SHOTS FLOW RATE OF
THE FLUID ATOMIZATION
PRESSURE AIR
CONSUMPTION
(g/min) (kg/cm²) (L/min)
1268-79-BA
ø 1,5
1268-79-BA
ø 1,0
1268-79-BA
ø 1,2
1268-79-BA
ø 0,8
8
10
9
11
10
13
12
15
116
140
176
221
241
312
331
434
1,0
1,2
1,5
1,7
2,0
2,3
2,4
2,6
Pump pressure 0.8 to 1.0 Kg/cm².
Liquid used for testing: water. Ford cup viscosity 4 = 11 sec.
127
142
170
187
207
225
248
260
HEAD 1268-79-BA

aircom.it Instruction Manual - 9
LR series
EN
TROUBLESHOOTING
Anomaly Problem / Solution
No atomization
Leakage from the
nozzle
No pressure is getting to the gun
Check air system
Missing product in tank or clogged pipes
Fill tank or clean up with solvent
Lack of product (flow rate too low)
Add product or reduce atomization air
pressure
The product is exceeding the amount needed
Reduce the product passage
Mounted handwheel part. [1312-B4] worn out
Replace mounted handwheel part. [1312-B4] worn
out
Supply valve kit part. [1312-G5] worn out
Replace supply valve kit part. [1312-G5] worn out
The head part. [1268-79], nozzle part. [1268-73]
and needle part. [1312-B11] are worn out.
Replace the head part. [1268-79], the nozzle part.
[1268-73] and the needle part. [1312-B11]

aircom.it
NOTES
Spare parts and components - 11
LR series
EN
SPARE PARTS
DETAILS LIST mod. LR110
The head protection stopper is also available as a
spare part.
You can refer to the CNN table below for compatible
heads for your model.
O2
1312-P2
1303-R2
1090-12
1090-14
1268-55
1268-73
1268-79
1312-B2
1312-B3
1312-B4
1312-B11
1312-B12
E
1312-G4
1312-G5
1313-G22
[x1]Spring
[x1]Spring
[x2]Ferrule
[x1]Nozzle
[x1]Head
[x1]Plunger
[x1]Insert
[x1]Hand wheel
[x1]Complete needle
[x1]Cap with jack
[x1]Gasket
[x1]Gasket kit
[x1]Supply valve kit
[x1]Body with internal
bushing in brass, regulating
valve and cap
[x1]Gasket
[x1]Mounted plunger
[x3]Junction

12 - Spare parts and components
NOTES
aircom.it
LR series
EN
SPARE PARTS
DETAILS LIST mod. LR110-Q
The head protection stopper is also available as a
spare part.
You can refer to the CNN table below for compatible
heads for your model.
1090-12
1090-14
1268-55
1268-73
1303-76
1268-79
1303-84
1312-B2
1312-B3
1312-B4
1312-B11
1312-B12
E
1312-G4
1312-G5
1313-G22
J
O22
1312-P2
[x1]Spring
[x1]Spring
[x2]Ferrule
[x1]Nozzle
[x3]Junction
[x1]Head
[x1]Lockin pin
[x1]Plunger
[x1]Insert
[x1]Hand wheel
[x1]Complete needle
[x1]Cap with jack
[x1]Gasket
[x1]Gasket kit
[x1]Supply valve kit
[x1]Body with internal
bushing in brass, regulating
valve and cap
[x3]Gasket
[x1]Gasket
[x1]Mounted plunger

13 - Spare parts and components
NOTES
aircom.it
LR series
EN
SPARE PARTS
DETAILS LIST mod. LR110-A
The head protection stopper is also available as a
spare part.
You can refer to the CNN table below for compatible
heads for your model.
1090-12
1090-14
1268-55
1268-73
1303-76
1268-79
1303-84
1312-B2
1312-B3
1312-B4
1312-B11
1312-B12
E
1312-G4
1312-G5
1313-G41
J
O22
1312-P2
[x1]Spring
[x1]Spring
[x2]Ferrule
[x1]Nozzle
[x3]Junction
[x1]Head
[x1]Lockin pin
[x1]Plunger
[x1]Insert
[x1]Hand wheel
[x1]Complete needle
[x1]Cap with jack
[x1]Gasket
[x1]Gasket kit
[x1]Supply valve kit
[x1]Body with bushing
internal brass, valve for
automatic regulation and
cap
[x3]Gasket
[x1]Gasket
[x1]Mounted plunger
1312-P2
E
1312-B12
1090-14
1090-12
1312-B4
1312-B2
1312-B11
O2
1268-73
1268-79
1312-B3
1268-55
1303-R2
1303-R2
1303-R2
1312-G4
1312-G5
1313-G41
Tolle ranze
Tolle rance
Mater iale
Mater ial
Data Appro v.
Appro ved D ate
Data
Date
Rev.:

aircom.it
NOTES
Spare parts and components - 14
LR series
EN
mod. LR120
SPARE PARTS
DETAILS LIST
The head protection stopper is also available as a
spare part.
You can refer to the CNN table below for compatible
heads for your model.
1090-12
1090-14
1268-55
1268-73
1268-79
1312-B2
1312-B3
1312-B4
1312-B11
1312-B12
E
1312-G4
1312-G5
1313-G23
O22
1312-P2
1303-R2
[x1]Spring
[x1]Spring
[x2]Ferrule
[x1]Nozzle
[x1]Head
[x1]Plunger
[x1]Insert
[x1]Hand wheel
[x1]Complete needle
[x1]Cap with jack
[x1]Gasket
[x1]Gasket kit
[x1]Supply valve kit
[x1]Body with internal
bushing in brass and
regulating valves
[x1]Gasket
[x1]Mounted plunger
[x3]Junction

15 - Spare parts and components
NOTES
aircom.it
LR series
EN
mod. LR120-Q
SPARE PARTS
DETAILS LIST
The head protection stopper is also available as a
spare part.
You can refer to the CNN table below for compatible
heads for your model.
1090-12
1090-14
1268-55
1268-73
1303-76
1268-79
1303-84
1312-B2
1312-B3
1312-B4
1312-B11
1312-B12
E
1312-G4
1312-G5
1313-G23
J
O22
1312-P2
[x1]Spring
[x1]Spring
[x2]Ferrule
[x1]Nozzle
[x3]Junction
[x1]Head
[x1]Lockin pin
[x1]Plunger
[x1]Insert
[x1]Hand wheel
[x1]Complete needle
[x1]Cap with jack
[x1]Gasket
[x1]Gasket kit
[x1]Supply valve kit
[x1]Body with internal
bushing in brass and
regulating valves
[x3]Gasket
[x1]Gasket
[x1]Mounted plunger

16 - Spare parts and components
NOTES
aircom.it
LR series
EN
mod. LR120-A
SPARE PARTS
DETAILS LIST
The head protection stopper is also available as a
spare part.
You can refer to the CNN table below for compatible
heads for your model.
1090-12
1090-14
1268-55
1268-73
1303-76
1268-79
1303-84
1312-B2
1312-B3
1312-B4
1312-B11
1312-B12
E
1312-G4
1312-G5
1313-G42
J
O22
1312-P2
[x1]Spring
[x1]Spring
[x2]Ferrule
[x1]Nozzle
[x3]Junction
[x1]Head
[x1]Lockin pin
[x1]Plunger
[x1]Insert
[x1]Hand wheel
[x1]Complete needle
[x1]Cap with jack
[x1]Gasket
[x1]Gasket kit
[x1]Supply valve kit
[x1]Body with bushing
internal brass, adjustment
screws and valve for
automatic adjustment
[x3]Gasket
[x1]Gasket
[x1]Mounted plunger
1090-14
1090-12
1312-B12
1312-B11
1312-B4
1312-B2
1312-P2
E
O2
1268-73
1268-79
1268-55
1312-B3
1303-R2
1303-R2
1303-R2
1312-G4
1312-G5
1312-G42

aircom.it Spare parts and components - 17
LR series
EN
COMPATIBLE CNN
Cap-Nozzle-Needle
mod. LR110, LR110-Q, LR110-A, LR120, LR120-Q, LR120-A
1268-79 CAP
1268-79-BA-0.8
1268-79-BA-1.0
1268-79-BA-1.2
1268-79-BA-1.5
1268-79-BA-1.8
NOZZLE
1268-73-0.8
1268-73-1.0
1268-73-1.2
1268-73-1.5
1268-73-1.8
NEEDLE
1312-B11-0.8
1312-B11-1.0
1312-B11-1.2
1312-B11-1.5
1312-B11-1.8

18 - Instruction Manual aircom.it
LR series
EN
CERTIFICATIONS
DO YOU NEED HELP?
THREE-COLOR INSERT
We are at your disposal.
All AIRCOM® products are certified
according to norm EN 13 966 - 1 (VDMA-
Einheisblatt 24 366) and therefore also
according to transfer efficiency
parameters.
Each gun is marked with a three-color
three-dimensional seal. It represents an
additional guarantee of authenticity and
Italianity because it is present exclusively
in original AIRCOM® guns.
+39 0124 5154 44 aircom@aircom.it Online support
SUPPORT
CERTIFIED QUALITY

AIRCOM SRL © 2022 - ALL RIGHTS RESERVED
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