AirCom AB HVLP Series User manual
AIRCOM® - INSTRUCTION MANUAL - 2022 - v. 1.0
AVAILABLE MODELS
mod. AB HVLP
Reduction in the number of pigmentation
steps.
mod. AB HVLP-X
Stainless steel internal passages
EN
MANUALS
WARNINGS!
Warnings
Maintenance and cleaning
Installation and start-up
Technical data
Troubleshooting
Spare parts and components
Certified quality
Support
.04
.04
.05
.08
.09
.10
.14
.14
AB HVLP series
Index
Our manuals are available at aircom.it/en/support/manuals/ Or,
by scanning the QR Code on this page.
Carefully read and follow all instructions and safety precautions before
using the product.
Instruction Manual
4 - Instruction Manual aircom.it
AB HVLP series
EN
WARNINGS
MAINTENANCE AND
CLEANING
MAINTENANCE
CORROSIVE PRODUCT
WARNINGS
CLEANING
HEALTH HAZARD
Before any maintenance work, empty the
gun and disconnect it from both, the
compressed air supply, and the liquid
supply. Use only original AIRCOM®
accessories, spare parts, and related
components: any other product not
supplied by AIRCOM® is not approved or
authorized. AIRCOM® is not liable for any
damage caused by using non-original
spare parts and accessories.
Our guns can be used with the majority
of water, or solvent-based pigments for
coating and finishing all types of
surfaces. However, they are not
designed to spray abrasive and/or
corrosive products. If abrasive and/or
corrosive products are used, guns with
components made of the appropriate
material can be ordered.
Use exclusively appropriate liquid
cleaners with neutral pH 6-8. Do not use
acids, alkaline solutions or other cleaning
agents containing sodium hydroxide,
which are aggressive for cleaning the
exterior of the gun. Do not immerse the
gun in liquid cleaners that may cause
corrosion of the product. Clean all
material passages by propagating water
within the paint circuit: inadequate
cleaning can cause damages to the fan
shape. While cleaning, avoid scratching
the surfaces of the air nozzle holes and
the dipstick.
Some chemicals, once sprayed, may be
harmful and cause irritation or health
disorders. Careful reading of all labels
and instructions on how to use the
product are necessary. Use of the
product is restricted to trained technical
personnel, with the use of special safety
glasses when adjusting the gun and,
while the system is operating.
aircom.it Instruction Manual - 5
AB HVLP series
EN
TECHNICAL SPECIFICATIONS
VIDEO TUTORIALS
Connection hole diameter: 10,5 mm.
Size of pipe junctions:
• Control air inlet: A = ¼ gas
• Atomizing air inlet: B = ¼ gas
• Product inlet: C = ¼ gas
Gun weight: 1,05 kg
Gun size: see dimensioned views
Our video tutorials are available at aircom.it/en/support/tutorials/
Or, by scanning the QR Code on this page.
79
70
10,5
86
101
197
A
113
76
44
197
B
C
INSTALLATION
►
6 - Instruction Manual aircom.it
AB HVLP series
EN
DIRECTIONS FOR GUN
OPERATION
INSTALLATION AND STARTUP
A
Pipe Ø ext. X Ø int. = 8 X 6
Plunger opening ≥ 4,0 bar
B
Pipe Ø ext. X Ø int. = 10 X 8
Atomization: from 1,5 to 3,5 bar
C
Pipe Ø ext. X Ø int. = 8 X 6
Product inlet
Before using a new gun or a new product, clean the gun thoroughly
with an appropriate solvent. Powering should be done with dry,
filtered air and regulated to constant pressure.
A
C
B
aircom.it Instruction Manual - 7
AB HVLP series
EN
ADJUSTMENT SEQUENCE
1.Lock the gun to the system using the
fastening bracket and orient the
head towards the appropriate
coverage direction.
2.Connect the atomization air, control
air and product piping to the
junctions shown on the previous
page.
3.Screw the handwheel part.
[1007-42] as far as it will go (do not
force when reaching the stop). Act
on the control air. If no drop of
pigment comes out, remove the
control air, and open the handwheel
part. [1007-42] with one click.
Repeat the process until the first
drop appears.
4.Open the handwheel part. [1007-42]
with the necessary clicks to
determine the desired amount of
pigment.
5.Act on the adjustment screw part.
[1007-7]to obtain the desired atomization
range.
10 shots per revolution
6
5
4
3
78
2
9
10
1
0
NOTES
8 - Instruction Manual aircom.it
AB HVLP series
EN
TECHNICAL DATA
HEAD
ø NOZZLE SHOTS FLOW RATE OF
THE FLUID ATOMIZATION
PRESSURE AIR
CONSUMPTION
(g/min) (kg/cm²) (L/min)
ø
ø
ø
ø
0,8
1,0
1,2
1,5
4
6
5
7
6
8
6
8
91
150
172
270
238
344
346
486
1,5
1,7
1,7
2,1
2,6
2,8
2,9
3,5
Pump pressure 0.8 to 1.0 Kg/cm².
Liquid used for testing: water. Ford cup viscosity 4 = 11 sec.
222
244
238
276
310
330
355
412
HEAD 1002-106
aircom.it Instruction Manual - 9
AB HVLP series
EN
TROUBLESHOOTING
Anomaly Problem / Solution
No atomization
Leakage from the
nozzle
Air leakage from the
adjustment screw
Gasket part. [G] worn out
Replace gasket part. [G] worn out
No pressure is getting to the gun
Check air system
Lack of product (flow rate too low)
Add product or reduce atomization air
pressure
Missing product in tank or clogged pipes
Fill tank or clean up with solvent
Mounted handwheel part. [1007-42] worn out
Replace mounted handwheel part. [1007-42]
worn out
Needle part. [1072] / nozzle part. [1002-107] worn out
Replace needle part. [1072] / nozzle part. [1002-107]
worn out
Gasket part. [B]
Replace gasket part. [B]
The head part. [1002-106], the nozzle part. [1002-
107] and the needle part. [1072] are worn out.
Replace the head part. [1002-106], the nozzle part.
[1002-107] and the needle part. [1072]
The product is exceeding the amount needed
Reduce the product passage
aircom.it
NOTES
Spare parts and components -11
AB HVLP series
EN
SPARE PARTS
DETAILS LIST mod. AB HVLP
The head protection stopper is also available as a
spare part. You can refer to the CNN table below for
compatible heads for your model.
37
38
39
1002-6
1002-10
1002-106
1002-107
1002-120
1002-G15
1007-7
1007-28
1007-34
1007-35
1007-36
1007-40
1007-42
1007-43
1007-46
1007-47
1007-101
1072
B
G
L
N
P
Q
1007-R1
[x1]Seeger
[x1]Gasket
[x1]Gasket
[x1]Ferrule
[x1]Deflector
[x1]Head
[x1]Nozzle
[x1]Secondary body
[x1]Primary body with
regulating valves and
bracket
[x1]Adjusting screw
[x1]Cap
[x1]Gasket cover ring
[x1]Valve
[x1]Mounted plunger
[x1]Spring
[x1]Mounted hand wheel
[x1]Mounted valve
[x1]Gasket kit
[x1]Gasket kit
[x1]Plunger
[x1]Complete needle
[x2]Gasket
[x1]Gasket
[x2]Gasket
[x2]Gasket
[x1]Plug
[x2]Screw TCEI
[x3]Junction
12 - Spare parts and components
NOTES
aircom.it
AB HVLP series
EN
mod. AB HVLP-X
SPARE PARTS
DETAILS LIST
The head protection stopper is also available as a
spare part. You can refer to the CNN table below for
compatible heads for your model.
37
38
39
1002-6
1002-10
1002-106
1002-107
1002-120-X
1002-G15
1007-7
1007-28
1007-34
1007-35
1007-36
1007-40
1007-42
1007-43
1007-46-X
1007-47
1007-101
1072
B
G
L
N
P
Q
1007-R1-X
[x1]Seeger
[x1]Gasket
[x1]Gasket
[x1]Ferrule
[x1]Deflector
[x1]Head
[x1]Nozzle
[x1]Secondary body with
stainless steel inner bushing
body
[x1]Primary body with
regulating valves and bracket
[x1]Adjusting screw
[x1]Cap
[x1]Gasket cover ring
[x1]Valve
[x1]Mounted plunger
[x1]Spring
[x1]Mounted hand wheel
[x1]Mounted valve
[x1]Stainless steel gasket kit
[x1]Gasket kit
[x1]Plunger
[x1]Complete needle
[x2]Gasket
[x1]Gasket
[x2]Gasket
[x2]Gasket
[x1]Plug
[x2]Screw TCEI
[x3]Stainless steel junction
14 - Instruction Manual aircom.it
AB HVLP series
EN
CERTIFICATIONS
DO YOU NEED HELP?
THREE-COLOR INSERT
We are at your disposal.
All AIRCOM® products are certified
according to norm EN 13 966 - 1 (VDMA-
Einheisblatt 24 366) and therefore also
according to transfer efficiency
parameters.
Each gun is marked with a three-color
three-dimensional seal. It represents an
additional guarantee of authenticity and
Italianity because it is present exclusively
in original AIRCOM® guns.
+39 0124 5154 44 aircom@aircom.it Online support
SUPPORT
CERTIFIED QUALITY
AIRCOM SRL © 2022 - ALL RIGHTS RESERVED
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