AIRfire ARMANfire FK-5-1-12 Mounting instructions

PRE-ENGINEERED SUPPRESSION SYSTEM
Installation and Maintenance User Manual
Automatic fire suppression system for small enclosure
applications (LPCB Certified up to 2m3)
FK-5-1-12

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INTRODUCTION 5
1.1 GENERAL 5
1.2 HAZARD NOTICE 5
1.3 FUNCTION OF THE EXTINGUISHING SYSTEM 6
1.4 DIRECTIVES FOR USERS OF THE SYSTEM 6
1.4.1 INSTALLERS AND SERVICE PERSONNEL 6
1.4.2 FIRE SAFETY OPERATORS 7
SYSTEM DESIGN 9
2.1 GENERAL SYSTEM DATA 9
2.2 APPLICATION LIMITS 9
SYSTEM COMPONENTS 11
3.1 Extinguisher container – Cylinder (code: 03420X) 11
3.2 Cylinder valve (code: 0742A0) 12
3.3 Easydetect sensor tube (code: 125101) 13
3.4 Easydetect tube fittings 14
3.5 Cylinder brackets 14
3.6 Accessories 15
3.6.1 Signal transmitter (052004) 15
3.6.2 Pressure gauge with switch (05400X) 15
3.7 Starterkit – Installation/ maintenance tools 16
INSTALLATION 17
4.1 Goods reception 17
4.2 Mounting of the cylinder 17
4.2.1Fixing cylinder bracket 18
4.2.2 Mounting cylinder to bracket 18
4.3Installation of the Easydetect tube 19
4.3.1 Position/ routing instructions 19
4.3.2 Drilling enclosure wall to pass Easydetect tube 22
SYSTEM MONITORING 23
5.1.1 Signal contact of the cylinder valve 24
5.1.2 Monitoring using signal transmitter 25
5.1.3 Connection of pressure gauge with contacts 25
COMMISSIONING 27
6.1 Pressurising the Easydetect tube 27
6.2 Opening cylinder valve 28
6.3 Installation Quick Check 29
OPERATIONS 30
7.1 Automatic fire detection 30
SERVICING/ MAINTENANCE 31

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8.1 Reinstatement work after system discharge 31
8.1.1 Replacement of single use components 31
8.1.2 Replenishing discharged extinguishing agent 31
8.2 Servicing after an interval 31
8.2.1 Service intervals 31
8.2.2 Maintenance schedule 32
8.2.3 Yearly check – System functionality check 32
8.2.4 Biannual check – Checking operational state of components 32
8.2.5 10year check – General maintenance 33
8.3 Service and maintenance records 33
APPROVAL AND MARKING OF SYSTEM 34
PRODUCT LIABILITY 34
ANNEX 1 – SYSTEM LAYOUT 36
ANNEX 2 – FK-5-1-12 FEATURES 37
ANNEX 3 – TRAINING PROGRAMME 42
ANNEX 4 – SERVICE AND MAINTENANCE CHECK LIST 43
ANNEX 5 – Caution label for protected enclosure 44
List of figures 45

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Version
Amendment
date
Amendment Staff
1.0
21/04/20
Manual creation
A.Esteruelas
1.1
29/04/20
Vent area and temperature range updated
A.Esteruelas
IMPORTANT
The information contained in this manual is property of AIRfire Worldwide, who reserve the right to
carry out changes without prior notice. No reproduction, modification, total or partial translation
is allowed for any purpose than internal use. Every effort has been made to ensure accuracy of
information contained herein, however, AIRfire disclaims any liability for the use that may be made
of this information. Anyone using the data contained in this manual does so under their own
responsibility and assumes whatever consequence they may encounter.
Any questions concerning the information presented in this manual should be addressed to:
Thank you for your trust in AIRfire, your confidence increases our desire to follow ahead.
NOTE:
Unless otherwise stated, images/ diagrams are for illustrative purposes only. Colours and
dimensions may not represent the true product. Always verify Technical Datasheets for as-built
characteristics.
C/ Mata 21, Local
08004 – Barcelona – Spain
Tel: [phone]
[email protected]
www.airfire.eu

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INTRODUCTION
1.1 GENERAL
The terms DANGER, WARNING, ATTENTION denote that non-compliance with the
warnings can cause severe injuries and even fatalities, or that there is the risk of
substantial material damage. All other notices shall also be observed to prevent
faults and resulting personal injuries and material damage.
Do not expose yourself or others to hazards. Carefully read the following safety instructions before
installing, operating or servicing the system equipment, to prevent accidents, personal injuries and
material damage. The fittings and the product itself shall only be used for the intended purposes.
Limits and values listed in these operating instructions shall be observed, particularly operating
pressures, ambient temperatures and dimensions of the system installation too. The company
AIRfire will accept no liability for damages resulting from improper use or non-compliance with the
instructions in this user manual.
1.2 HAZARD NOTICE
All work shall be performed by qualified personnel trained according to the operating instructions
throughout the service life of the system. Qualified personnel mean all persons officially trained by
AIRfire in the planning, installation, commissioning, operation and maintenance of the gas
suppression systems. Furthermore, the personnel shall comply with:
•Regional, national and internal regulations and safety standards.
•Use of appropriate safety equipment and work apparel.
These operating instructions are intended for all persons installing, operating and servicing the
products and fittings listed below. It is assumed that all involved in these tasks are aware of the
general rules and safety guidelines for handling gases and pressurized units. It is also assumed that
the personnel are acquainted with handling electrical components.
In case of difficulties with operating the pressure units that cannot be resolved by consulting these
instructions further information must be requested from the manufacturer, AIRfire.
Manipulate all vessels with extreme care, never assuming they are empty. Always as if
pressurised.
The manufacturer reserves the right to implement technical changes, improvements, and
amendments. Always consult the newest version of this user manual.
The extinguishing system described in this user manual may only be used for the
protection of enclosures meeting the designated system limits, otherwise the
protective function cannot be guaranteed.
Any modification of components and materials is prohibited, only parts which are
listed in this manual and properly functioning must be used. Unsuitable tools and working practices
entail risks for personnel injuries and malfunctions.
Ignoring these instructions can cause severe personal injuries and material damage.

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1.3 FUNCTION OF THE EXTINGUISHING SYSTEM
The ARMANfire System is designed as a fixed fire suppression system, where the extinguishing agent
is stored in a pressurised vessel with nitrogen at an operating pressure of 18 bar. The nitrogen acts
as the propulsion gas expelling the extinguishing agent, as well as compensation for natural micro
leakages over time. The valve of the vessel is maintained shut by external pressure coming from
the Easydetect sensor tube.
The Easydetect sensor tube is a linear thermal detector mounted inside a defined enclosure (LPCB
certified volumes of up to 2m3) covering all risks within it to ensure rapid fire detection. If a fire
occurs in the enclosure, the sensor tube that is pressurised with nitrogen, (18 bar internal pressure,
as in the pressurised vessel) bursts due to the continuous heat rise. After it occurs, the extinguishing
agent is discharged from the same hole that the fire has produced in the Easydetect sensor tube.
Enclosures may only be operated with a properly installed and fully functional
extinguishing system so to avoid fire propagation to adjacent enclosures in case of a
fire.
Notes to take into consideration regarding ARMANfire systems:
• Regular visual inspections of the vessel pressures on the pressure gauges ensure the system
function and operation outside the service intervals.
• The extinguishing agent is clean agent in gaseous form when discharged, FK-5-1-12, it is
colourless, odourless and electrically non-conductive. It is non-toxic and leave no residue
upon discharge.
• The main extinguishing mechanisms of clean agent is by removing enough heat from the
fire and interrupting the combustion chain reaction.
1.4 DIRECTIVES FOR USERS OF THE SYSTEM
1.4.1 INSTALLERS AND SERVICE PERSONNEL
There are two different useful ways to use this manual. First, following the index accurately step by
step (mainly when it is the first system to be installed and the personnel has no previous
experience) and secondly, as a reference book. In both cases, it is necessary the use of the
drawings provided with the system for accurate, project specific installation.
Intention of this manual is to give specific instructions for installation, maintenance, and testing
requirements for AIRfire systems and components. In any case is intended to accomplish any
requirements of the applicable and mandatory standards of design and installation of systems.
AIRfire systems may only be installed by specialist companies with the required
expertise, qualified personnel trained by the manufacturer AIRfire directly.
The installer of the extinguishing system is responsible for the layout, dimensioning of the fire
extinguishing system, as well as determining the suitability of the fire protection application, the
correct installation and labelling of the approved installed system.
•AIRfire recommends always the adoption of safe working practices in accordance with
current health legislation and safety procedures. It is recommended that personnel in
charge of installation and maintenance of the fire extinguishing system should be properly
trained in its safe use and should read the whole of this manual before initiating any of the
operations mentioned above.

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•During installation and maintenance operations personnel should be protected by
wearing protective clothing and shoes and when necessary helmet and gloves. Safety
glasses or facemask should be worn whenever holes are drilled for pipe supports or cylinder
bank brackets. Such protection is also needed when dealing with particle emission.
•All the equipment shall be installed in accordance with the design parameters. Systems
are made up of units tested within limitations. The system designer shall be consulted
whenever changes are planned for the system or area of protection.
•Any deviations exceeding the approved system parameters will automatically invalidate
the system approval.
The manufacturer and/or the installer of the fire extinguishing system shall deliver
technical documentation and system-specific operating instructions at the time of
commissioning the system to the End User.
In addition, the operating instructions to the individual components complementing the
information in this documentation must be observed.
Do not hesitate to contact AIRfire in case of overlapping, missing information or doubts.
1.4.2 FIRE SAFETY OPERATORS
The system components shall never be damaged, disassembled or readjusted during
operation of cleaning/ maintenance work. A qualified installation technician from the
installing company shall be contacted in case of doubt.
This manual is written for those who install, operate and maintain ARMANfire fire extinguishing
systems manufactured by AIRfire Worldwide. It contains system installation, operation and
maintenance instructions
ARMANfire fire suppression systems designed and manufactured by AIRfire are considered as
heavy-duty equipment, reliable and easy to mount, with simple test routines to check their
operating condition as described in this manual. However, AIRfire Worldwide wishes to clarify the
following points:
•All personnel who are assigned to the equipment shall be properly trained in its use,
inspection, tests and maintenance.
•AIRfire recommends always the adoption of safe working practice in accordance with
current health legislation and safety procedure. It is recommended that personnel in
charge of installation and maintenance of the fire extinguishing system should be properly
trained in its safe use and should read the whole of this manual before initiating any of the
operations mentioned above.
•All the equipment is installed in accordance with the project drawings. Systems are made
up of units tested within limitations. The system designer shall be consulted whenever
changes are required to the system or area of protection.
•An authorized installer or system designer shall be consulted after the system has
discharged.
Check the system for its functionality in regular intervals and before starting daily work. This
includes inspection of the vessel pressure on the pressure gauge and checking the red ball valve
position on the cylinder valve.

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Never sever the sensor tube as this would trigger the extinguishing process.
The ball valve of the extinguishing system must never be shut by non-authorised staff as this
would prevent any extinguishing action.
Lever open – System operational
Lever shut – System out of
Figure 1 - Ball valve position
Valve closed
Valve opened

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SYSTEM DESIGN
2.1 GENERAL SYSTEM DATA
Extinguishing agent used
(ISO name)
FK-5-1-12
Nomenclature 1,1,1,2,2,4,5,5,5-Nonafluoro-4-(Trifluorometil)-3-Pentamona
Chemical formula CF3 CF2 C (= O) CF (CF3) 2
System pressure (at 20 ºC) 18 bar
Operating temperature
range
-20 °C to +60 °C
Propelling gas Nitrogen (N2)
Toxicological information:
Property
Value
% by volume
FK-5-1-12
No Observed Adverse Effect Level (NOAEL) 10,0
Lowest Observed Adverse Effect Level (LOAEL) >10,0
2.2 APPLICATION LIMITS
Direct low-pressure application fixed fire suppression system, ARMANfire, is used for the protection
of small unoccupied defined enclosures such as electrical switchgear cabinets, server racking
and similar installations from small local flaming fire sources. The system uses a single method of
detection and delivery of the extinguishing agent to the fire ignition point., called Easydetect
tubing, a heat sensitive pneumatic detection tubing.
The ARMANfire system is intended solely to provide improved local fire protection that may occur
within enclosures of a defined volume and prevent possible fire propagation to adjacent
enclosures. It is not intended for use as whole room or building fire protection system. To guarantee
complete fire protection always, applicable fire safety codes shall be followed.
Limitations in the use of FK-5-1-12 extinguishing agent:
Agents may be used for extinguishing fires of all classes within limits. Unless relevant testing has
been carried out to satisfaction, FK-5-12 shall not be used on fires involving:
a) Chemicals containing their own supply of oxygen, such as cellulose nitrate;
b) Mixtures containing oxidizing materials, such as sodium chlorate or sodium nitrate;
c) Chemicals capable of undergoing autothermal decomposition, such as organic
peroxides;
d) Reactive metals (such as sodium, potassium, magnesium, titanium and zirconium),
reactive hydrides, or metal amides, some of which may react violently with some gaseous
extinguishants;
e) Environments where significant surface areas exist at temperatures greater than the
breakdown temperature of the extinguishing agent and are heated by means other
than the fire.