Airmec Pac 2000 pl User manual



฀%*'6/;*0/".&/50&."/65&/;*0/&฀฀฀฀฀฀฀฀฀฀฀

฀฀฀฀฀฀฀





฀฀฀฀







3FW

INTRODUCTION

This handbook is designed for the

customers, who bought a compressor for

hobby use and contains the necessary

information for the determination of the

model, for the installation, the use and the

maintenance.

The handbook is to be read carefully in order

to observe the instructions for use and

guarantee the effectiveness of the

compressor. Do not throw away the

handbook after reading it.

The compressors described in the handbook

are in conformity with the security and

bealth requirements under the directives of

the responsible authorities.

For further information, please contact our

technicians, who are at your disposal.

Technical interventions, leading to changes

in the structure of the compressor, are to

be quoted in this handbook. As

manufacturers we deny any responsibility

deriving from non-compliance with the

instructions of this handbook.

WARNING

This maintenance and operation

handbook is part of the compressor

system and is to be kept with the

compressor or by the persons in

charge of the system.

IMPORTANT NOTICE

In order to offer an efficient service

and to meet all the requirements of

our customers please specify the

model number that is indicated on the

test plate.

CONGRATULATIONS

Dear customer,

the choice of the professional compressor

proves your technical competence and your

love of beautiful designs.

Our products are made of high quality

components, which are checked in the

various stages of production and undergo

several tests, to guarantee that the

compressor meets the curstomer’s

requirements.

The electric compressor is safe and

versatile, and will last a long time, provided

the

operation and maintenance instructions

in the handbook are observed. The

handbook was written in compliance with

the EC engine directive 89/392.

Non-observance of the instructions might

compromise the correct functioning of the

compressor, and we would be forced

not to

apply the guarantee provisions and to deny

all responsibility for damage to persons,

animals or things.

MODEL

When contacting the manufacturer, please specify the information provided on the label

attached to the compressor.

0 Producer

1 Pump

2 Noise

3 Voltage, power supply

4 Production year

5 Tank volume

6 Frequency

7 Name of the family

8 Maximum working power

9 Engine power

10 Model

POSITIONING

The compressor is to be placed in a room

which is easy to air, so that dust, sawdust,

gasses or explosive substances do not enter

the air outlet openings, and should moreover

be far from heat releasing devices.

CONNECTION TO THE ELECTRIC

INSTALLATION

Make sure that the voltage of the plug

corresponds to that written on the label and

that the compressor is put to earth in

compliance with the provisions of the

President’s Decree 548.

Connect the electric compressor with the

supplied cable and do not use inadequate

extensions. These might compromise the

correct functioning of thecompressor. Do not

carry out precarious repairs on the cable, or

cut it, and avoid it from being damaged. If the

cable shows signs of wearing out, has to be

replaced with one of the same type.

SETTING IN MOTION

Before putting the compressor into

operation a few

preliminary checks

are to

be carried out (please read carefully the

following instructions):

remove the plastic tap from the carter

cover and insert the oil measure spindle

or the oil outflo/inflow tap.

(fig. 1-2)

;

remove the plastic tap from the

compressor head and replace it with the

supplied air suction filter

(fig. 1-2)

;

if working with a lubricated compressor

check the oil level with the oil measure

spindle (if the level differs from normal,

read the instructions under the title

“Maintenanceinterventions”).Theoillevel

has to be within the MIN. and the MAX.

marks of the spindle

(fig. 3-3.1)

;

check the condensation outflow tap

(fig.

;

make sure that the button on the air

pressure switch is the “OFF-0” position.

SETTING IN MOTION - SWITCHING OFF

fig. 1

fig. 2

fig. 3

LEVEL

MIN-MAX

WARNING! Replace oil

after the first 50 hours of operation

SETTING IN MOTION - SWITCHING OFF

fig. 3.1

fig. 4

fig. 5

After carrying out the above mentioned

controls, connect the compressor to the

electricinstallationandswitchthebuttononto

the “ON-1” position

(fig. 5)

. To switch off the

compressor push the button to “OFF-0”

position

(fig. 5).

In CHB models the oil level is to be checked

through the transparent tap. The oil level

has to correspond to the red mark on the

tap

(fig. 3.1)

WARNING

To switch off the compressor always

use the button on the air pressure

switch; if you switch off the

compressor by unplugging it, the

pressure in the head of the

compressor would be prevented from

flowing out, and this could cause

difficulties when using the

compressor again.

Do not pull the cable to unplug the

compressor and avoid placing the

compressor in cold environments.

It is advisable not to use extensions

of any kind during normal operation

of the compressor.

The functioning of the compressor is

adjusted by the air pressure switch

(fig. 5),

which interrupts network supply when the

pressure inside the tank reaches the set

value (8 bar) and reconnects the

compressor to the system when the

pressure reaches a level 2 bar inferior to

the set maximum level.

OPERATION

whereas the value shown on the

manometer

6.2

refers to the inner tank

pressure;

connect the pipe of the machine tool to

be used to the air outlet tap

7.3

and open

the tap.Afterusingthecompressorclose

the tap again.

fig. 6

fig. 7

WARNING

The correct use of the electric

compressor consists in alternating

running, that is for 60% of the total

time in operation.

The electric compressor is

provided with a safety valve adjusted

atapressuresuperiortothe maximum

pressure of the air pressure switch.

It is released in case of malfunction

of the air pressure switch and opens

an outlet for exceeding air

(fig. 7.5)

The customer is not entitled to

adjust the compressor so that it can

exceed the maximum pressure

written on the tank label.

While the compressor is in

operation and until a few minutes

after switching it off, do not touch the

pipes, the head, the motor, the check

valve nor any part of the compressor

which is subject to heating.

You might get burned.

CORRECT USE OF COMPRESSED AIR

To use compressed air correctly, please act

as follows

(fig. 6-7)

adjust the desired pressure by rotating

the adjuster knob

7.4

: pull the knob and

rotate it clockwise to increase the

pressure, or in the opposite direction to

reduce the pressure.

Then push the knob downwards to block

it. The adjusted pressure will be

indicated on the manometer

6.1

MAINTENANCE

DO NOT ACT AS FOLLOWS

WHILE THE COMPRESSOR

IS IN OPERATION

Place the compressor on inclined

surfaces.

Cover the compressor or place it in

areas, that cannot be aired.

Use the compressor under the rain or

in case of thunderstorms.

Remove the condensation outflow tap

if pressure is in the tank

(fig. 4)

Direct the discharged air onto persons,

animals or volatile materials (dust,

thinners, etc.).

Carry out any type of maintenance

intervention.

WARNING

Before carrying out any type of

maintenance intervention, unplug the

compressor and let the tank pressure

out by opening the condensation

outflow tap

(fig. 4)

; unscrew the tap

carefully and let the air out slowly,

as metal residues might be in the

tank.

An adequate and regular

maintenance guarantees the proper

and lasting functioning of the

compressor.

MAINTENANCE INTERVENTIONS

Oil change

(fig. 8)

Replace the oil after the first 50 hours of

operation; subsequent changes may be

carried out every 200 hours. The suggested

oils are AGIP SUPERDIESEL or AGIP

GAMMA 40.

WARNING

Do not mix different oils.

Air filter

(fig. 9)

Clean the filter every 100 hours of operation

and replace it every 500.

Condensation outlet

(fig. 4)

The condensation is to be drained every 20

hours of operation through the tap.

WARNING

These interventions are to be carried

out by specialised technicians.

MAINTENANCE INTERVENTIONS

IN CASE OF INCORRECT OPERATION

Malfunction of the exhaust valve of the air

pressure switch

(fig. 10)

It does not close properly.

A-

The checkvalve isnot well sealed

(fig.10)

Maintenance of the check valve:

empty all the air in the tank

(fig. 4)

;

unscrew the nut

(10.5)

of the check

valve;

clean or replace the sealing washer

10.4

, the pad

10.2

, or the housing in the

valve set

10.1

;

reassemble with care.

MAINTENANCE

fig. 8

fig. 9

fig. 10

B -

Air leakage

Check whether there are leaks

in the joints.

The compressor does not start

or cuts out immediately

A -

Make sure that the line voltage

corresponds to that indicated on the label.

If the line voltage is higher the compressor

could bedamaged,whereasincaseoflower

voltage the motor does not pick-up properly

and cuts out immediately.

B -

Check the functioning of the air

pressure switch.

Too frequent starting and/or continued

functioning

A -

The capacity of the compressor is not

suitable for the frequent use.

B -

The pressure reducer

7.2

does not

function properly

(fig. 7)

Reducer maintenance:

let all the air out of the tank

(fig. 4)

;

replace the inner membrane of the

reducer;

reassemble correctly.

The compressor works, but it does not

produce air and gets overheated

Check the suction valve system, the head

washer and the bed washer (the latter only

applies for lubricated compressors).

The safety valve

7.5

is released before the

pressure reaches maximum level

(fig. 7)

Replace the safety valve in compliace with

the regulations of the Official Control Body.

MAINTENANCE

After switching off the compressor,

it does not start again

unplug the compressor;

rotate the fan to make sure that the

system is not blocked;

wait a few minutes before restarting the

compressor.

As regards the model CH 210, when the

compressor overheats a temperature

control device is released, and the

compressor cuts out for a few seconds

(15-20 sec).

The compressor starts again when as soon

as the compressor has colled down.

The CHB pump has a temperature control

device with a button

(fig. 11)

. If the device

is released, push the button to restart the

motor.

If the motor does not start, please contact

an authorised shop.

The condenser is damaged.

fig. 11

The compressor is noisy and gives out

rhythmical and metallic sounds

Stop the engine immediately and contact

specialised technicians.



฀



PAC 2000 PL

220

13,2

7,6

1,1

1,5

230

8,2

2800

116

CH 210 PL

510

430

78 78

280

4 + 4

CH25/210 PL

220

13,2

7,6

1,1

1,5

230

8,2

2800

116

CH 210 PL

660

610

330

CH50/210 PL

220

13,2

7,6

1,1

1,5

230

8,2

2800

116

CH 210 PL

980

640

400

฀฀฀฀฀฀



%*$)*"3";*0/&$&%*$0/'03.*5"h

฀฀฀฀฀฀฀

฀฀฀฀฀฀฀฀฀

4JEJDIJBSBDIFHMJFMFUUSPDPNQSFTTPSJTPUUPJOEJDBUJTPOPDPOGPSNJBMMFTFHVFOUJ%JSFUUJWF$&3VNPSPTJUË7)[EJUBSHB-Q"NJTVSBUPE#"3N)N$&$&$&$&$&0SHBOJTNPOPUJmDBUPO¡$&4."7JB(PSJ[JB3&*5"-:-XBNJTVSBUPE#"-XBHBSBOUJUPE#"7)[EJUBSHB1PUFO[BNBYL81SPDFEVSBTFHVJUB"MMFHBUP7*BSUJDPMP7*QSPDFEVSB/PSNFBSNPOJ[[BUFBQQMJDBUF&/&/&/&/&/&/&/&/*40&$%&$-"3"5*0/0'$0/'03.*5:

i&$w%&$-"3"5*0/0'$0/'03.*5:*UJTEFDMBSFEUIBUUIFFMFUUSJDDPNQSFTTPSTCFMPXBSFDPOGPSNUPUIFGPMMPXJOHEJSFDUJWFT$&/PJTF7)[SBUFE-Q"NFBTVSFEE#"3No)Nt$&t$&t$&$&$&/PUJmFECPEZO¡$&4."WJB(PSJ[JB3&o*5"-:-8"NFBTVSFEE#"-XBHVBSBOUFFEE#"7)[SBUFE.BYQPXFSɊ,X1SPDFEVSFGPMMPXFE&ODMPTVSF7*oBSUJDMF7*oTUQSPDFEVSF)BSNPOJTFESFHVMBUJPOTBQQMJFEt&/&/&/&/&/&/&/&/*40

%&$-"3"5*0/i$&w%&$0/'03.*5&/PVTEÏDMBSPOTRVFMFMFDUSPDPNQSFTTFVSTDJEFTTPVTFTUDPOGPSNFBVY%JSFDUJWFTTVJWBOUFT$&#SVJU7)[EBQSÒTQMBRVFTJHOBMÏUJRVF-Q"NFTVSÏE#"3No)N$&$&$&$&$&0SHBOJTNFOPUJmÏO¡$&4."WJB(PSJ[JB3&o*5"-:-8"NFTVSÏE#"-XBHBSBOUJE#"7)[EBQSÒTQMBRVFTJHOBMÏUJRVF1VJTTBODFNBYɊ,X1SPDÏEVSFTVJWJF"OOFYF7*oBSUJDMF7*oFSQSPDÏEÏ/PSNFTIBSNPOJTÏFTBQQMJRVÏFTt&/&/&/&/&/&/&/&/*40

%&$-"3"$*»/i$&w%&$0/'03.*%"%4FEFDMBSBRVFMBFMFDUSPDPNQSFTPSFTNFODJPOBEBBCBKPFTUÈDPOGPSNFBMBT%JSFDUJWBTBDPOUJOVBDJØO$&3VJEP7)[OPNJOBM-Q"NFEJEPɊE#"3No)N$&$&$&$&$&0SHBOJTNPOPUJmDBEPO¡$&4."WJB(PSJ[JB3&o*5"-:-8"NFEJEPE#"-XBHBSBOUJ[BEPE#"7)[OPNJOBM1PUFODJBNËYJNBɊ,X1SPDFEJNJFOUPBQMJDBEP"OFYP7*oBSUJDVMP7*o¡QSPDFEJNJFOUP/PSNBTIBSNPOJ[BEBTBQMJDBEBT&/&/&/&/&/&/&/&/*40

4-0

*;+"7"04,-"%/045*130*;70%"*[KBWMKBNPEBFMFLUSJŘOJLPNQSFTPSKJOBÝUFUJOBUFNMJTUVTPWTLMBEV[OBTMFEOKJNJEJSFLUJWBNJ$&HMBTOPTU7o)[OBUBCMJDJ-Q"J[NFSKFOɊE#"3No)NE#"3No)N$&$&1SJKBWBÝU$&4."VM(PSJ[JB3&*5"-:-8"J[NFSKFOE#B-XBHBSBOUJSBOE#"7)[OBUBCMJDJNBYNPŘL86QPÝUFWBOBQSPDFEVSBQSJMPäFOP7*oė-&/7*QSPDFEVSB6QPÝUFWBOFOPSNF&/&/&/&/&/&/&/&/*40

*;+"7"064,-"&/045*4"i$&w0%3&%#"."*[KBWMKVKFTFEBKFEPMFFMFLUSJŘOJLPNQSFTPSVTLMBEVTBTMKFEFŗJN0ESFECBNB$&#VŘOPTU7)[TBUBCMJDF-Q"J[NKFSFOPɊE#"3No)N$&$&$&$&$&1SJKBWOJPSHBOO¡$&4."WJB(PSJ[JB3&o*5"-:-8"J[NKFSFOPE#"-XBHBSBOUPWBOPE#"7)[J[UBCMJDF.BYJNBMOBTOBHBɊ,X4MKFŜFOBQSPDFEVSB%PEBUBL7*oŘMBO7*o¡QPTUVQBL1SJNKFOKFOFTVTMKFEFŗFPESFECFPVTLMBŜFOPTUJ&/&/&/&/&/&/&/&/*40.PEFMMJ.PEFMT.PEÒMF.PEFMP.PEFM.PEFM

This manual suits for next models

Table of contents

Other Airmec Compressor manuals