Airwell FBF030 User manual

Indoor Units Outdoor Units
FBF030 GCN 30NRCT
YDF030
FBF036 GCN 37NRC
GCN 37NRCT
FBF045 YDF047
FBF060 YCF055
FBF Floor Ceiling Series
Fix RPM R410A
AUGUST −2009
REFRIGERANT
R410A HEAT PUMP
SM FBFRPM 1-A.0 GB

A
LIST OF EFFECTIVE PAGES
SM FBFRPM 1-A.0 GB
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent
effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........ June 2009
Total number of pages in this publication is 129 consisting of the following:
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●Zero in this column indicates an original page.
*Due to constant improvements please note that the data on this service manual can be modified
with out notice.
**Photos are not contractual

i
TABLE OF CONTENTS
SM FBFRPM 1-A.0 GB
Table of Contents
1. INTRODUCTION ...................................................................................................1-1
2. PRODUCT DATA SHEET......................................................................................2-1
3. RATING CONDITIONS..........................................................................................3-1
4. OUTLINE DIMENSIONS .......................................................................................4-1
5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1
6. SOUND LEVEL CHARACTERISTICS ..................................................................6-1
7. ELECTRICAL DATA..............................................................................................7-1
8. WIRING DIAGRAMS .............................................................................................8-1
9. ELECTRICAL CONNECTIONS.............................................................................9-1
10. REFRIGERATION DIAGRAMS.............................................................................10-1
11. CONTROL SYSTEM .............................................................................................11-1
12. TUBING CONNECTIONS......................................................................................12-1
13. TROUBLESHOOTING ..........................................................................................13-1
14. EXPLODED VIEWS AND SPARE PARTS LISTS.................................................14-1
15. OPTIONAL ACCESSORIES .................................................................................15-1
16. APPENDIX A .........................................................................................................16-1

1-1
INTRODUCTION
SM FBFRPM 1-A.0 GB
1. INTRODUCTION
1.1 General
The FBF split floor and ceiling units range comprise the ST (cooling only) and RC (heat
pump) models, as follows:
●FBF030
●FBF036
●FBF045
●FBF060
1.2 Main Features
The FBF series benefits from the most advanced technological innovations, namely:
●R410A units
●Microprocessor control.
●Indoor spacial centrifugal fan for low noise operation.
●High COP.
●Easy access to interconnecting tubing and wiring connections.
●Integral condensate water pump.
●Automatic treated air horizontal sweep.
●Low indoor and outdoor noise levels.
●Easy installation and service.
1.3 Indoor Unit
The indoor unit can be mounted as floor or ceiling type no special adjustment are needed.
It can be easily fitted to many types of residential and commercials applications.
It includes:
●Casting with inlet and outlet grilles.
●Coated indoor coil.
●Motorized horizontal flaps.
●Advanced electronic control box assembly.
●Mounting plate.
1.4 Filtration
The FBF series presents with easily accessible, and re-usable pre-filters (mesh).

1-2
INTRODUCTION
SM FBFRPM 1-A.0 GB
1.5 Control
The microprocessor indoor controller, and an infrared remote control, supplied as
standard, provide complete operating function and programming. The unit is designed
with an on unit contreolboard as well. For further details please refer to the Operation
Manual, Appendix A.
1.6 Outdoor Unit
The FBF outdoor units can be installed as floor or wall mounted units by using a wall
supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing
long life resistance. All outdoor units are pre-charged. For further information please
refer to the Product Data Sheet, Chapter 2.
It includes :
●Compressor mounted in a soundproofed compartment.
●Axial fan.
●Outdoor coil with hydrophilic corrugated fins for RC units.
●Outlet air fan grill.
●Service valves” flare” type connection.
●Interconnecting wiring terminal block.
●Electrical phase protector (on 3PH models).
●Advanced TYPHOON PCB.
1.7 Tubing Connections
Flare type interconnecting tubing to be produced on site.
For further details please refer to the Installation Manual, Appendix A.
1.8 Accessories
ASK (All Season Kit):
For low ambient working conditions in cooling, an ASK can be installed.This kit allows
cooling operation down to outdoor temp of -10 ºC by gradually controlling the outdoor
fan speed motor.
RCW Wall Mounted Remote Control
The RCW1/ RCW2 remote control is a wall mounted remote controller, for multi indoor
unit applications and functioning
For further details please refer to Optional Accessories, Chapter 14.
1.9 Inbox Documentation
Each unit is supplied with its own installation and operation manuals.

1-3
INTRODUCTION
SM FBFRPM 1-A.0 GB
1.10 Matching Table
1.10.1 R410A
OUTDOOR UNITS
INDOOR UNITS
MODEL FBF030 FBF036 FBF045 FBF060
GCN 30NRCT √
YDF030 √
GCN 37NRC √
GCN 37NRCT √
YDF047 √
YCF055 √
The above table lists outdoor units and FBF indoor units which can be matched together. In addition
the listed outdoor units can be matched with other types of indoor units such as ducted, wall mounted
and cassette. For further information please refer to the relevant Service Manual.

2-1
PRODUCT DATA SHEET
SM FBFRPM 1-A.0 GB
2. PRODUCT DATA SHEET
2.1 FBF030 / YDF030
Model Indoor Unit FBF030
Model Outdoor Unit YDF030
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (1) Btu/hr 28,500 30,700
kW 8.35 9.00
Power input (1) kW 2.88 2.80
EER (Cooling) or COP(Heating) (1) W/W 2.90 3.21
Energy efficiency class C C
Power supply V/Ph/Hz 220-240V/1/50Hz
Rated current A 13.0 12.4
Starting current A 64
Circuit breaker rating A 25
INDOOR
Fan type & quantity Centrifugal x 3
Fan speeds H/M/L RPM 1320x1220x1140
Air flow (2) H/M/L m3/hr 1240/1145/1070
External static pressure Min-Max Pa N/A
Sound power level (3) H/M/L dB(A) 64/62/60
Sound pressure level(4) H/M/L dB(A) 53/51/49
Moisture removal l/hr 3.2
Condensate drain tube I.D mm 25
Dimensions WxHxD mm 1280x660x206
Weight kg 34
Package dimensions WxHxD mm 1379x744x310
Packaged weight kg 42
Units per pallet units 6
Stacking height units 3
OUTDOOR
Refrigerant control Capillary tube ( restrictor for heating)
Compressor type, model Rotary
Fan type & quantity Axial & 1
Fan speeds H/L RPM 850
Air flow H/L m3/hr 3150
Sound power level H/L dB(A) 69
Sound pressure level(4) H/L dB(A) 59
Dimensions WxHxD mm 900x860x340
Weight kg 78
Package dimensions WxHxD mm 985x907x435
Packaged weight kg 82
Units per pallet units 6
Stacking height units 2
Refrigerant type R410A
Refrigerant chargless distance kg/m 2.20/15
Additional charge per 1 meter g/m 30
Connections between units
Liquid line In.(mm) 3/8"(9.53)
Suction line In.(mm) 5/8"(15.88)
Max .tubing length m. Max.50
Max .height
difference m. Max.25
Operation control type Remote control
Heating elements kW
Others Crankcase heater (50W), ASK – Factory
Option
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
(2) Airflow in ducted units; at nominal external static pressure.
(3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1 meter distance from unit.

2-2
PRODUCT DATA SHEET
SM FBFRPM 1-A.0 GB
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
(2) Airflow in ducted units; at nominal external static pressure.
(3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1 meter distance from unit.
2.2 FBF030 / GCN30NRCT
Model Indoor Unit FBF030
Model Outdoor Unit GCN 30NT/30NRCT
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (1) Btu/hr 28,500 30,700
kW 8.35 9.00
Power input (1) kW 2.92 2.80
EER (Cooling) or COP(Heating) (1) W/W 2.86 3.21
Energy efficiency class C C
Power supply V/Ph/Hz 400V/3N/50Hz
Rated current A 3 x 5.6 3 x 5.5
Starting current A 35
Circuit breaker rating A 3 x 16
INDOOR
Fan type & quantity Centrifugal x 3
Fan speeds H/M/L 1320x1220x1140 1320x1220x1140
Air flow (2) H/M/L 1240/1145/1070 1240/1145/1070
External static pressure Min-Max N/A N/A
Sound power level (3) H/M/L 64/62/60 64/62/60
Sound pressure level(4) H/M/L 53/51/49 53/51/49
Moisture removal l/hr 3.2
Condensate drain tube I.D mm 25
Dimensions WxHxD 1285x660x198 1280x660x206
Weight kg 34
Package dimensions WxHxD 1365x744x278 1379x744x310
Packaged weight kg 42
Units per pallet units 6
Stacking height units 3
OUTDOOR
Refrigerant control Capillary tube ( restrictor for heating)
Compressor type, model Rotary
Fan type & quantity Axial & 1
Fan speeds H/L RPM 850
Air flow H/L m3/hr 3150
Sound power level H/L dB(A) 69
Sound pressure level(4) H/L dB(A) 59
Dimensions WxHxD mm 900x860x340
Weight kg 78
Package dimensions WxHxD mm 985x907x435
Packaged weight kg 82
Units per pallet units 6
Stacking height units 2
Refrigerant type R410A
Refrigerant chargless distance kg/m 2.45/15
Additional charge per 1 meter g/m 30
Connections between units
Liquid line In.(mm) 3/8"(9.53)
Suction line In.(mm) 5/8"(15.88)
Max .tubing
length m. Max.50
Max .height
difference m. Max.25
Operation control type Remote control
Heating elements kW
Others Crankcase heater (50W), 3 Phase Protector

2-3
PRODUCT DATA SHEET
SM FBFRPM 1-A.0 GB
2.3 FBF036 / GCN 37NRC
Model Indoor Unit FBF036
Model Outdoor Unit GCN 37NRC
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (1) Btu/hr 32,410 34,800
kW 9.50 10.20
Power input (1) kW 3.49 3.43
EER (Cooling) or COP(Heating) (1) W/W 2.72 2.97
Energy efficiency class D D
Power supply V/Ph/Hz 220-240V/1/50Hz
Rated current A 16.3 16.9
Starting current A 92
Circuit breaker rating A 25
INDOOR
Fan type & quantity Centrifugal x 3
Fan speeds H/M/L 1320x1220x1140 1320x1220x1140
Air flow (2) H/M/L 1240/1145/1070 1240/1145/1070
External static pressure Min-Max Pa N/A
Sound power level (3) H/M/L dB(A) 64/62/60
Sound pressure level(4) H/M/L dB(A) 53/51/49
Moisture removal l/hr 4.0
Condensate drain tube I.D mm 25
Dimensions WxHxD mm 1280x660x206
Weight kg 34
Package dimensions WxHxD mm 1379x744x310
Packaged weight kg 42
Units per pallet units 6
Stacking height units 3
OUTDOOR
Refrigerant control Capillary tube ( restrictor for heating)
Compressor type, model Rotary
Fan type & quantity Axial & 2
Fan speeds H/L RPM 1150
Air flow H/L m3/hr 4150
Sound power level H/L dB(A) 70
Sound pressure level(4) H/L dB(A) 62
Dimensions WxHxD mm 900x970x340
Weight kg 87
Package dimensions WxHxD mm 985x1020x435
Packaged weight kg 91
Units per pallet units 6
Stacking height units 2
Refrigerant type R410A
Refrigerant chargless distance kg/m 2.55/15
Additional charge per 1 meter g/m 30
Connections between units
Liquid line In.(mm) 3/8"(9.53)
Suction line In.(mm) 3/4"(19.05)
Max .tubing length m. Max.50
Max .height difference m. Max.25
Operation control type Remote control
Heating elements kW
Others Crankcase heater (50W), ASK – Factory
Option
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
(2) Airflow in ducted units; at nominal external static pressure.
(3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1 meter distance from unit.

2-4
PRODUCT DATA SHEET
SM FBFRPM 1-A.0 GB
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
(2) Airflow in ducted units; at nominal external static pressure.
(3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1 meter distance from unit.
2.4 FBF036 / GCN 37NRCT
Model Indoor Unit FBF036
Model Outdoor Unit GCN 37NRCT
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (1) Btu/hr 33,440 34,800
kW 9.80 10.20
Power input (1) kW 3.32 3.40
EER (Cooling) or COP(Heating) (1) W/W 2.95 3.00
Energy efficiency class C D
Power supply V/Ph/Hz 400V/3N/50Hz
Rated current A 3x6.5 3x6.9
Starting current A 43
Circuit breaker rating A 3 x 16
INDOOR
Fan type & quantity Centrifugal x 3
Fan speeds H/M/L RPM 1320x1220x1140
Air flow (2) H/M/L m3/hr 1240/1145/1070
External static pressure Min-Max Pa N/A
Sound power level (3) H/M/L dB(A) 64/62/60
Sound pressure level(4) H/M/L dB(A) 53/51/49
Moisture removal l/hr 4.0
Condensate drain tube I.D mm 2
Dimensions WxHxD mm 1280x660x206
Weight kg 34
Package dimensions WxHxD mm 1379x744x310
Packaged weight kg 42
Units per pallet units 6
Stacking height units 3
OUTDOOR
Refrigerant control Capillary tube ( restrictor for heating)
Compressor type, model Rotary
Fan type & quantity Axial & 2
Fan speeds H/L RPM 1150
Air flow H/L m3/hr 4150
Sound power level H/L dB(A) 70
Sound pressure level(4) H/L dB(A) 62
Dimensions WxHxD mm 900x970x340
Weight kg 87
Package dimensions WxHxD mm 985x1020x435
Packaged weight kg 91
Units per pallet units 6
Stacking height units 2
Refrigerant type R410A
Refrigerant chargless distance kg/m 2.45/15
Additional charge per 1 meter g/m 30
Connections between units
Liquid line In.(mm) 3/8"(9.53)
Suction line In.(mm) 3/4"(19.05)
Max .tubing length m. Max.50
Max .height
difference m. Max.25
Operation control type Remote control
Heating elements kW
Others Crankcase heater (50W), 3 Phase Protector