Airwell WAP Series User manual

WAP Series
Indoor Units Outdoor Units
WAP 9 R22 ODU WAP 9 R22
WAP 12 R22 ODU WAP 12 R22
WAP 9 EU R410A ODU WAP 9 R410A EU
WAP 12 EU R410A ODU WAP 12 R410A EU
WAP 9 ISR R410A ODU WAPI 9 R410A RC
ODU WAPI 9 R410A A2 RC
WAP 12 ISR R410A ODU WAPI 12 R410A RC
ODU WAPI 12 R410A A2 RC
AUGUST – 2008
REFRIGERANT
R22 COOLING ONLY
R410A HEAT PUMP
SM WAP 1-A.2 GB
CONTENT

A
LIST OF EFFECTIVE PAGES
SM WAP 1-A.2 GB
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent
effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........ March 2007
Total number of pages in this publication is 137 consisting of the following:
Page
No.
Revision
No. #
Page
No.
Revision
No. #
Page
No.
Revision
No. #
Title ....................... 2
A ........................... 2
i............................. 2
1-1 - 1-3 ................ 2
2-1 - 2-8 ................ 2
3-1 ........................ 2
4-1 - 4-4 ................ 2
5-1 - 5-32 .............. 2
6-1 - 6-6 ................ 2
7-1 ........................ 2
8-1 - 8-2 ................ 2
9-1 ........................ 2
10-1-10-2 .............. 2
11-1....................... 2
12-1-12-31 ............ 2
13-1-13-2 .............. 2
14-1-14-28 ............ 2
Appendix -A ...........2
• Zero in this column indicates an original page.
*Due to constant improvements please note that the data on this service manual can be modified with out notice.
**Photos are not contractual
CONTENT

i
TABLE OF CONTENTS
SM WAP 1-A.2 GB
Table of Contents
1. INTRODUCTION ...................................................................................................1-1
2. PRODUCT DATA SHEET......................................................................................2-1
3. RATING CONDITIONS..........................................................................................3-1
4. OUTLINE DIMENSIONS .......................................................................................4-1
5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1
6. SOUND LEVEL CHARACTERISTICS ..................................................................6-1
7. ELECTRICAL DATA..............................................................................................7-1
8. WIRING DIAGRAMS .............................................................................................8-1
9. ELECTRICAL CONNECTIONS.............................................................................9-1
10. REFRIGERATION DIAGRAMS.............................................................................10-1
11. TUBING CONNECTIONS......................................................................................11-1
12. CONTROL SYSTEM .............................................................................................12-1
13. TROUBLESHOOTING ..........................................................................................13-1
14. EXPLODED VIEWS AND SPARE PARTS LISTS.................................................14-1
15. APPENDIX A .........................................................................................................15-1

1-1
INTRODUCTION
SM WAP 1-A.2 GB
1. INTRODUCTION
1.1 General
The new WAPlit wall mounted basic on comapct indoor and outdoor unit, it range
comprise the ST (cooling only) and RC (heat pump) models, as follows:
•Cooling Only:
WAP 9 410A (Flat,DF) ST / ODU WAP 9 R410A ST;
WAP 12 R410A (Flat, DF) ST / ODU WAP 12 R410A ST;
WAP 9 R22 (Flat,DF) ST / ODU WAP 9 R22 ST;
WAP 12 R22 (Flat, DF) ST / ODU WAP 12 R22 ST.
•Heat Pump:
WAP 9 R410A (Flat,DF) RC / ODU WAP 9 R410A RC;
WAP 12 R410A (Flat, DF) RC / ODU WAP 12 R410A RC;
WAP 9 R22 (Flat,DF) RC / ODU WAP 9 R22 RC
WAP 12 R22 (Flat, DF) RC / ODU WAP 12 R22 RC.
The indoor WAP units are available as LED display types only, featuring esthetic design,
compact dimensions, and low noise operation.
Display type models availability:
•LED Type: WAP 9 R410A (Flat, DF), WAP 12 R410A (Flat, DF).
1.2 Main Features
The Alpha SP series benefits from the most advanced technological innovations,
namely:
• R410A/R22 models.
• Microprocessor control.
• Infrared remote control with liquid crystal display.
• Supports Indoor Air Quality features, such as –.
• Indoor large diameter cross flow fan, allowing low noise level operation.
• Bended indoor coil with treated aluminum fins and coating for improved efficiency.
• Easy access to the interconnecting tubing and wiring connections, so that removing
the front grill or casing is not necessary.
• Refrigerant pipes can be connected to the indoor unit from 5 different optional
directions.
• Automatic treated air sweep.
• Low indoor and outdoor noise levels.
• Easy installation and service.
• New package design for indoor unit, it should be based on open sleeve and open
sides
• Installation manual to be printed on one page with back and front printing
• One RC simply manual printing on two side as the standard
CONTENT

1-2
INTRODUCTION
SM WAP 1-A.2 GB
1.3 Indoor Unit
The indoor unit is wall mounted, and can be easily fitted to many types of residential
and commercials applications.
It includes:
• Casing with air inlet and outlet grills.
• A large-diameter tangential fan.
• Bended coil with treated aluminum fins.
• Motorized flaps
• Multi-speed motor with internal protection
• Advanced electronic control box assembly
• Interconnecting wiring terminal block
• Mounting plate
1.4 Filtration
The WAP series presents only one type of air filters:
• Easily accessible, and re-usable pre-filters (mesh)
1.5 Control
The microprocessor indoor controller, and an infrared remote control, supplied as
standard, provide complete operating function and programming. For further details
please refer to the Operation Manual, Appendix A.
1.6 Outdoor Unit
The WAP outdoor units can be installed as floor or wall mounted units by using a
wall supporting bracket. The metal sheets are protected by anti- corrosion paint work
allowing long life resistance. All outdoor units are pre-charged. For further information
please refer to the Product Data Sheet, Chapter 2.
It includes :
• Compressor mounted in a soundproofed compartment :
Rotary – for ODU WAP 9 R410A (R22)ST/RC, ODU WAP 12 R410A (R22) ST/RC
• Axial fan.
• Outdoor coil with hydrophilic louver fins for RC units.
• Outlet air fan grill.
• Interconnecting wiring terminal block.
CONTENT

1-3
INTRODUCTION
SM WAP 1-A.2 GB
1.7 Tubing Connections
Flare type interconnecting tubing to be produced on site.
For further details please refer to the Installation Manual, Outdoor Chapter 3.
1.8 Inbox Documentation
Each unit is supplied with its own installation and operation manuals, one simply
remote control manual Matching Table
1.9 Matching Table
1.9.1 R410A
OUTDOOR UNITS
INDOOR UNITS
MODEL REFRIGER. WAP 9 R410A
EU
WAP 9 R410A
ISR
WAP 12
R410A EU
WAP 12
R410A ISR
ODU WAP
9 EU R410A √
ODU WAP
9 ISR R410A √
ODU WAP
12 EU R410A √
ODU WAP
12 ISR R410A √
1.9.2 R22
OUTDOOR UNITS
INDOOR UNITS
MODEL REFRIGER. WAP 9 R22 WAP 12 R22
ODU WAP 9 R22 √
ODU WAP
12 R22 √
CONTENT

2-1
PRODUCT DATA SHEET
SM WAP 1-A.2 GB
2. PRODUCT DATA SHEET
2.1 WAP 9 R22 / ODU WAP 9 R22
Model Indoor Unit WAP 9(WAP FLAT,WAP DF)
Model Outdoor Unit ODU WAP 9
Installation Method of Pipe Flared
Characteristics Units Cooling Only Cooling Heating
Capacity (4) Btu/hr 8770 8770 9550
kW 2.57 2.57 2.80
Power input (4) kW 0.94 0.94 0.85
EER (Cooling) or COP(Heating) (4) W/W 2.73 2.73 3.30
Energy efficiency class D D C
Power supply
V 220-230
Ph 1
Hz 50
Rated current A 4.4 4.4 4.0
Power factor 0.95 0.95 0.95
Prated (IDU) W 27
Prated (IDU+ODU) W 1090
Starting current A 26
Circuit breaker rating A 10
INDOOR
Fan type & quantity Crossflow x 1
Fan speeds H/M/L RPM 1250/-/1050
Air flow (1) H/M/L m3/hr 450/-/350
External static pressure Min Pa 0
Sound power level (2) H/M/L dB(A) 52/-/48
Sound pressure level (3) H/M/L dB(A) 40/-/35
Moisture removal l/hr 1
Condenstate drain tube I.D mm 16
Dimensions WxHxD mm 680*180*250
Net Weight kg 6
Package dimensions WxHxD mm 740x310x248
Packaged weight kg 8.5
Units per pallet units 36
Stacking height units 9 levels
OUTDOOR
Refrigerant control Capillary tube
Compressor type,model Rotary,TOSHIBA PH170X1C-4DZDE3
Fan type & quantity Propeller(direct) x 1
Fan speeds H RPM 900
Air flow H m3/hr 1265
Sound power level H dB(A) 62 63
Sound pressure level (3) H dB(A) 52 53
Dimensions WxHxD mm 610x520x240
Net Weight kg 26 26.5
Package dimensions WxHxD mm 725*550*355
Packaged weight kg 29 29.5
Units per pallet Units 12
Stacking height units 4 levels
Refrigerant type R22
Refrigerant chargless distance kg(4m) 0.63kg
Additional charge 4m<Lin<8m:+5g/m; Lin>8m:+15g/m
Connections between units
Liquid line In.(mm) 1/4”(6.35)
Suction line In.(mm) 3/8”(9.53)
Max.tubing length m. Max.15
Max.height
difference m. Max.7
Operation control type Remote control
Heating elements (Option) kW
Others
(1)Airflow in ducted units;at nominal external static pressure.
(2)Sound power in ducted units is measured at air discharge.
(3)Sound pressure level measured at 1-meter distance from unit.
(4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
(5)Declaration torlenance is in accordance with EN14511.
CONTENT

2-2
PRODUCT DATA SHEET
SM WAP 1-A.2 GB
2.2 WAP 12 R22 / ODU WAP 12 R22
Model Indoor Unit WAP 12(WAP FLAT,WAP DF)
Model Outdoor Unit ODU WAP 12
Installation Method of Pipe Flared
Characteristics Units Cooling Only Cooling Heating
Capacity (4) Btu/hr 10920 10920 11940
kW 3.20 3.20 3.50
Power input (4) kW 1.14 1.14 1.06
EER (Cooling) or COP(Heating) (4) W/W 2.81 2.81 3.30
Energy efficiency class C C C
Power supply
V 220-230
Ph 1
Hz 50
Rated current A 5.2 5.2 4.9
Power factor 0.95 0.95 0.95
Prated (IDU) W 30
Prated (IDU+ODU) W 1425 1446
Starting current A 28
Circuit breaker rating A 10
INDOOR
Fan type & quantity Crossflow x 1
Fan speeds H/M/L RPM 1250/-/1000
Air flow (1) H/M/L m3/hr 650/-/500
External static pressure Min Pa 0
Sound power level (2) H/M/L dB(A) 55/-/49
Sound pressure level (3) H/M/L dB(A) 41/-/34
Moisture removal l/hr 1.1
Condenstate drain tube I.D mm 16
Dimensions WxHxD mm 840x250x180
Net Weight kg 7
Package dimensions WxHxD mm 900x310x248
Packaged weight kg 9.5
Units per pallet units 36
Stacking height units 9 levels
OUTDOOR
Refrigerant control Capillary tube
Compressor type,model Rotary,Sanyo,C-RV212H51BA
Fan type & quantity Propeller(direct) x 1
Fan speeds H RPM 900
Air flow H m3/hr 1200
Sound power level H dB(A) 63 65
Sound pressure level (3) H dB(A) 52 54
Dimensions WxHxD mm 610x520x240
Net Weight kg 29.5 30
Package dimensions WxHxD mm 725x550x355
Packaged weight kg 31.5 32
Units per pallet Units 12
Stacking height units 4 levels
Refrigerant type R22
Refrigerant chargless distance kg(7.5m) 0.88kg/7.5m
Additional charge 4m≤Length≤10m: +0g; 10m Length≤15m: +100g
Connections between units
Liquid line In.(mm) 1/4”(6.35)
Suction line In.(mm) 1/2”(12.7)
Max.tubing length m. Max.15
Max.height
difference m. Max.7
Operation control type Remote control
Heating elements kW
Others
(1)Airflow in ducted units; at nominal external static pressure.
(2)Sound power in ducted units is measured at air discharge.
(3)Sound pressure level measured at 1-meter distance from unit.
(4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
(5)Declaration torlenance is in accordance with EN14511.
CONTENT

2-3
PRODUCT DATA SHEET
SM WAP 1-A.2 GB
2.3 WAP 9 EU R410A / ODU WAP 9 EU R410A
Model Indoor Unit WAP 9 R410A flat for EU
Model Outdoor Unit ODU WAP 9 R410A for EU
Installation Method of Pipe Flared
Characteristics Units Cooling Only Cooling Heating
Capacity (4) Btu/hr 8700 8700 9040
kW 2.55 2.55 2.65
Power input (4) kW 0.89 0.89 0.82
EER (Cooling) or COP(Heating) (4) W/W 2.84 2.84 3.22
Energy efficiency class C C C
Power supply
V 220-230
Ph 1
Hz 50
Rated current A 4.0 4.0 3.7
Power factor W 0.97 0.97 0.97
Prated(IDU) W 30
Prated(IDU+ODU) W 1072 1072
Starting current A 16.5
Circuit breaker rating A 10
INDOOR
Fan type & quantity Crossflow x 1
Fan speeds H/M/L RPM 1310/-/1100
Air flow (1) H/M/L m3/hr 450/-/360
External static pressure Min Pa 0
Sound power level (2) H/M/L dB(A) 53/-/49
Sound pressure level (3) H/M/L dB(A) 41/-/35
Moisture removal l/hr 0.9
Condenstate drain tube I.D mm 16
Dimensions WxHxD mm 680x250x180
Net Weight kg 6
Package dimensions WxHxD mm 740x310x248
Packaged weight kg 8.5
Units per pallet units 36
Stacking height units 9 levels
OUTDOOR
Refrigerant control Capillary tube
Compressor type,model Rotary,Sanyo(Hua Run),C-1RV107
Fan type & quantity Propeller(direct) x 1
Fan speeds H RPM 900
Air flow H m3/hr 1200
Sound power level H dB(A) 62 62
Sound pressure level (3) H dB(A) 51 51
Dimensions WxHxD mm 610x520x240
Net Weight kg 23.5 24
Package dimensions WxHxD mm 725x550x355
Packaged weight kg 26 26.5
Units per pallet Units 12
Stacking height units 4 levels
Refrigerant type R410A
Standard charge kg(7.5m) 0.58kg
Additional charge 4m≤Length≤10m: +0g; 10m≤Length≤15m: +50g
Connections between units
Liquid line In.(mm) 1/4”(6.35)
Suction line In.(mm) 3/8”(9.53)
Max.tubing length m. Max.15
Max.height difference m. Max.7
Operation control type Remote control
Heating elements kW Remote control(RC-5)
Others
(1)Airflow in ducted units; at nominal external static pressure.
(2)Sound power in ducted units is measured at air discharge.
(3)Sound pressure level measured at 1-meter distance from unit.
(4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
(5)Declaration torlenance is in accordance with EN14511.
CONTENT

2-4
PRODUCT DATA SHEET
SM WAP 1-A.2 GB
2.4 WAP 12 EU R410A / ODU WAP 12 SP EU R410A
Model Indoor Unit WAP 12 R410A (Flat) for EU
Model Outdoor Unit ODU WAP 12 R410A for EU
Installation Method of Pipe Flared
Characteristics Units Cooling Only Cooling Heating
Capacity (4) Btu/hr 11260 11260 11600
kW 3.30 3.30 3.40
Power input (4) kW 1.16 1.16 1.05
EER (Cooling) or COP(Heating) (4) W/W 2.84 2.84 3.22
Energy efficiency class C C C
Power supply
V 220-230
Ph 1
Hz 50
Rated current A 5.13 5.13 4.65
Power factor 0.98 0.98 0.98
Prated(IDU) W 30
Prated(IDU+ODU) W 1295 1440
Starting current A 28
Circuit breaker rating A 10
INDOOR
Fan type & quantity Crossflow x 1
Fan speeds H/M/L RPM 1250/-/1000
Air flow (1) H/M/L m3/hr 650/-/500
External static pressure Min Pa 0
Sound power level (2) H/M/L dB(A) 55/-/49
Sound pressure level (3) H/M/L dB(A) 41-/34
Moisture removal l/hr 1.1
Condenstate drain tube I.D mm 16
Dimensions WxHxD mm 840x250x180
Net Weight kg 7
Package dimensions WxHxD mm 900x310x248
Packaged weight kg 9.5
Units per pallet units 36
Stacking height units 9 levels
OUTDOOR
Refrigerant control Capillary tube
Compressor type,model Rotary,Sanyo(Hua Run),C-RV133H1D
Fan type & quantity Propeller(direct) x 1
Fan speeds H RPM 900
Air flow H m3/hr 1200
Sound power level H dB(A) 63 64
Sound pressure level (3) H dB(A) 53 55
Dimensions WxHxD mm 610x520x240
Net Weight kg 29 30
Package dimensions WxHxD mm 725x550x355
Packaged weight kg 31 32
Units per pallet Units 12
Stacking height units 4 levels
Refrigerant type R410A
Standard charge kg(7.5m) 0.89kg
Additional charge 4m≤Length≤10m: +0g; 10m Length≤15m: +50g
Connections between units
Liquid line In.(mm) 1/4”(6.35)
Suction line In.(mm) 3/8”(9.53)
Max.tubing length m. Max.15
Max.height
difference m. Max.7
Operation control type Remote control
Heating elements kW Remote control(RC-5)
Others
(1)Airflow in ducted units; at nominal external static pressure.
(2)Sound power in ducted units is measured at air discharge.
(3)Sound pressure level measured at 1-meter distance from unit.
(4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
(5)Declaration torlenance is in accordance with EN14511.
CONTENT