Airwell GC 36 DCI User manual

DC Inverter 10.0 / 12.5 / 14.0 kW
NOVEMBER ─2008
Outdoor Units Indoor Units
GC 36 DCI DLS 36 DCI
DHC 36 DCI
GC 43 DCI DLS 43 DCI
DHC 43 DCI
GC 60 DCI CD 60 DCI
REFRIGERANT R410A
HEAT PUMP
SM GCDCI 2-A.2GB
CONTENTS

A
LIST OF EFFECTIVE PAGES
SM GCDCI 2-A.2 GB
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent
effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........ February 2007
Total number of pages in this publication is 215 consisting of the following:
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●Zero in this column indicates an original page.
*Due to constant improvements please note that the data on this service manual can be modified with out notice.
** Photos are not contractual.
CONTENTS

i
TABLE OF CONTENTS
SM GCDCI 2-A.2 GB
Table of Contents
1. INTRODUCTION ...................................................................................................1-1
2. PRODUCT DATA SHEET......................................................................................2-1
3. RATING CONDITIONS..........................................................................................3-1
4. OUTLINE DIMENSIONS .......................................................................................4-1
5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1
6. AIRFLOW CURVES ..............................................................................................6-1
7. SOUND LEVEL CHARACTERISTICS ..................................................................7-1
8. ELECTRICAL DATA..............................................................................................8-1
9. WIRING DIAGRAMS .............................................................................................9-1
10. REFRIGERATION DIAGRAMS.............................................................................10-1
11. TUBING CONNECTIONS......................................................................................11-1
12. CONTROL SYSTEM .............................................................................................12-1
13. TROUBLESHOOTING ..........................................................................................13-1
14. SERVICING ...........................................................................................................14-1
15. EXPLODED VIEWS AND SPARE PARTS LISTS.................................................15-1
16. OPTIONAL ACCESSORIES .................................................................................16-1
17. APPENDIX A .........................................................................................................17-1

1-1
INTRODUCTION
SM GCDCI 2-A.2 GB
1. INTRODUCTION
1.1 General
The new GC 36 / 43 / 60 DC INVERTER ducted split unit range comprises the following
RC (heat pump) models:
• DLS 36
• DLS 43
• DHC 36
• DHC 43
• CD 60
Remote control compatibility
The units are compatible with remote controls RC3, RC4, RCW1, RCW2, RC7.
Inverter description
Unlike standard units (fix RPM) that are selected according to their nominal capacity to
overcome the maximum required load, DC Inverter units can be selected to a smaller
nominal capacity range unit.
It made possible due to the ability of inverters to reach a much higher capacity level
(indicated as Maximum Capacity) which is around 115-130% of the nominal capacity.
1.2 Main Features
High Technology
•Sine wave DC Compressor drive.
•DC-BL-SL (DC Brush-Less Sensor less) Inverter Compressor.
•DC-BL Inverter Outdoor Fan.
•Fuzzy Logic Adaptive Control.
System Features
•Variable cooling and heating capacity from 30% to 115% (of rated capacity).
•High COP “A-B” class energy rating (Most units).
•Low noise levels.
•Pre-charged system up to 30m.
•Tubing up to 70m length / 30m height difference.
•Networking connectivity.
•Current limitation setting for circuit breaker size reduction (if required).
•Dry contact inputs:
♦Standby.
♦Night mode (for silent operation in cooling).
Power Shedding (to control maximum power consumption).
•Dry contact output:
♦Alarm
♦Base Heater
♦Crank Case Heater
CONTENTS

1-2
INTRODUCTION
SM GCDCI 2-A.2 GB
•HMI Display consists of 7-segments shows system diagnostics and setup.
•Monitoring software (PC port for high level service).
•Cooling operation at outdoor temperature down to -10°C.
•Heating operation at outdoor temperature down to -15°C.
•Up to 100Pa (4-5HP) and 200Pa (6HP) External static pressure.
1.3 Indoor Unit
The DLS DCI indoor unit is a low silhouette ducted unit, and can be easily fitted to many
type of residential and commercials applications.
•Low silhouette units 300 mm height.
•High technology plastic fan and fan housing.
•Drain pool at bottom of unit with internal downward slope.
•Over-flow switch, stops compressor operation in case of a blocked drainage.
•Bended coil hydrophilic coated aluminum fins.
•3-speed fan motor and an extra speed in case a higher external static pressure re-
quired.
•Tubing connections at the back of the unit to allow easy outlet to both sides of the
unit.
•Easy installation and service access.
•Infrared remote control with liquid display unit (LCD).
•Field options:
(1) External water pump.
(2) Airconet connection.
(3) Plenum kit for connection of flexible duct hoses at air outlet.
1.4 Filtration
•The unit is equipped with pre filters.
•Easy and versatile access, rear or bottom, can be easily adjusted by the installer.
1.5 Control
The micro processor indoor controller, and an infrared remote control, supplied as
standard, provides complete operating function and programming.
For further details, please refer to the Operation Manual, Appendix A.
1.6 Outdoor Unit
The GC DCI outdoor units can be installed as floor or wall mounted units by using a wall-
supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing
long life resistance. All outdoor units are pre-charged. For further information, please
refer to the Product Data Sheet, Chapter 2.
•Compressor mounted in a soundproofed compartment.
•Improved 3-blades axial fans for noise reduction.
•Outdoor coil with hydrophilic fins optimized for operation with R410A refrigerant.
CONTENTS

1-3
INTRODUCTION
SM GCDCI 2-A.2 GB
•Fan grill air outlet.
•Service valves” flare” type connection.
•Service ports for high/ low pressure measurement.
•Interconnecting wiring terminal blocks.
1.7 Tubing Connections
Flare type-interconnecting tubing to be produced on site.
Units can be installed with 70-meter pipe length and 30 meter height difference without
oil traps.
For further details, please refer to the Installation Manual, Chapter 17.
1.8 Accessories
No. Item
1. RCW Wall Mounted Remote Control
2. RCW2 (BMS) Wall Mounted Remote Control
3. Base Heater
4. Crank case Heater
5. Room thermostat
For further details, please refer the Optional Accessories, Chapter 16.
1.9 Inbox Documentation
Each unit includes its own installation and operation manuals.
1.10 Matching Table
1.10.1 R410A
OUTDOOR
UNITS
INDOOR UNITS
MODEL DLS 36
DCI
DLS 43
DCI
DHC 36
DCI
DHC 43
DCI CD 60 DCI
GC 36 DCI √√
GC 43 DCI √√
GC 60 DCI √
CONTENTS

2-1
PRODUCT DATA SHEET
SM GCDCI 2-A.2 GB
2. PRODUCT DATA SHEET
2.1 DLS 36 DCI / GC 36 DCI
Model Indoor Unit DLS 36 DCI
Model Outdoor Unit GC 36 DCI
Installation Method DUCTED
Characteristics Units Cooling Heating
Capacity - Nominal (Minimum ~ Maximum) (1) Btu/hr 34100(10900÷39200) 38200(9200 ÷ 42650)
kW 10.0(3.8 ÷ 11.5) 11.2(2.6 ÷ 12.5)
Power input - Nominal (Minimum ~ Maximum)(1) kW 3.125(1.400 ÷ 4.400) 3.390(1.000 ÷ 4.450)
EER (Cooling) or COP(Heating) (1) W/W 3.2 3.3
Energy Efficiency Class “A” “C”
Power supply V/Ph/Hz 230 / 1 / 50
Rated current (Nominal) A 14.0 15.2
Starting current A 10
Circuit breaker rating A 25
INDOOR
Fan type & quantity Centrifugal x 1
Fan speeds H/M/L RPM 890 / 800 / 670
Air flow (2) H/M/L m3/hr 2170 / 1880 / 1440
External static pressure Min-Max Pa 20 -100
Sound power level (3) H/M/L dB(A) 71 / 67 / 62
Sound pressure level (4) H/M/L dB(A) 52 / 49 / 47
Moisture removal (Nominal) l/hr 3.3
Condensate drain tube I.D mm 19
Dimensions WxHxD mm 854/297/816
Weight kg 33
Package dimensions WxHxD mm 1010/342/917
Packaged weight kg 38
Units per pallet units 6
Stacking height units 6
OUTDOOR
Refrigerant control Electronic Expansion Valve
Compressor type, model Scroll
Motor type DCBL Inverter
Fan type & quantity Axial 2 x 493 Ømm
Fan speeds H/L RPM 900 – 100 (Continuous)
Airflow Max m3/hr 5.200
Sound power level(3) Nom C/H dB(A) 67 / 69
Sound pressure level(4) Nom C/H dB(A) 56 / 57
Dimensions WxHxD mm 900 / 1255 / 340
Weight kg 110
Package dimensions WxHxD mm 985 / 1395 / 435
Packaged weight kg 120
Units per pallet Units 1
Stacking height units 1
Refrigerant type R410A
Refrigerant charge(standard connecting tubing
length) Kg(m) 2.9 / 30
Additional charge per 1 meter g/m 38
Connections between
units
Liquid line In.(mm) 3/8" (9.52)
Suction line In.(mm) 5/8" (15.875)
Max.Tubing Length m. 70
Max.Height Difference m. 30
Operation control type LCD Remote control
Heating elements kW —
Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
(2) Airflow in ducted units; at nominal external static pressure.
(3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1.0 meter distance from unit.
CONTENTS

2-2
PRODUCT DATA SHEET
SM GCDCI 2-A.2 GB
2.2 DLS 43 DCI / GC 43 DCI
Model Indoor Unit DLS 43 DCI
Model Outdoor Unit GC 43 DCI
Installation Method Ducted
Characteristics Units Cooling Heating
Capacity - Nominal (Minimum ~ Maximum) (1) Btu/hr 42650(16050÷47750) 47750(15000÷54600)
kW 12.5 (4.7 ÷ 14.0) 14.0 (4.4 ÷ 16.0)
Power input - Nominal (Minimum ~ Maximum) (1) kW 4.170 (1.500 ÷ 5.700) 4.300 (1.100 ÷ 5.500)
EER (Cooling) or COP(Heating) (1) W/W 3.0 3.25
Energy efficiency class “B” “C”
Power supply V/Ph/Hz 230 / 1 / 50
Rated current (Nominal) A 19.7 19.0
Starting current A 10
Circuit breaker rating A 32
INDOOR
Fan type & quantity Centrifugal x 1
Fan speeds H/M/L RPM 935 / 855 / 760
Air flow (2) H/M/L m3/hr 2160 / 1950 / 1620
External static pressure Min-Max Pa 30-100
Sound power level (3) H/M/L dB(A) 71 / 67 / 62
Sound pressure level (4) H/M/L dB(A) 52 / 49 / 47
Moisture removal (Nominal) l/hr 4.6
Condensate drain tube I.D mm 19
Dimensions WxHxD mm 854 / 297 / 816
Weight kg 33
Package dimensions WxHxD mm 1010 / 342 / 917
Packaged weight kg 38
Units per pallet units 6
Stacking height units 6
OUTDOOR
Refrigerant control Electronic Expansion Valve
Compressor type, model Scroll
Motor type DCBL Inverter
Fan type & quantity Axial 2 x 493 Ømm
Fan speeds H/L RPM 900 – 100 (Continuous)
Air flow H/L m3/hr 5,700
Sound power level(3) Nom C/H dB(A) 69 / 70
Sound pressure level(4) Nom C/H dB(A) 56 / 58
Dimensions WxHxD mm 900 / 1255 / 340
Weight kg 110
Package dimensions WxHxD mm 985 / 1395 / 435
Packaged weight kg 120
Units per pallet Units 1
Stacking height units 1
Refrigerant type R410A
Refrigerant charge(standard connecting
tubing length) Kg(m) 3.1 / 30
Additional charge per 1 meter g/m 38
Connections
between units
Liquid line In.(mm) 3/8" (9.52)
Suction line In.(mm) 3/4" (19.0)
Max.Tubing Length m. 70
Max.Height Difference m. 30
Operation control type LCD Remote control
Heating elements kW
Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
(2) Airflow in ducted units; at nominal external static pressure.
(3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1.0 meter distance from unit.
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2-3
PRODUCT DATA SHEET
SM GCDCI 2-A.2 GB
2.3 DHC 36 DCI / GC 36 DCI
Model Indoor Unit DHC 36 DCI
Model Outdoor Unit GC 36 DCI
Installation Method DUCTED
Characteristics Units Cooling Heating
Capacity - Nominal (Minimum ~ Maximum) (1) Btu/hr 34,100 (10,250-40,950) 39,250 (12,000-42,650)
kW 10.0 (3.0-12.0) 11.5(3.5-12.5)
Power input - Nominal (Minimum ~ Maximum) (1) kW 3.05 (1.30-4.20) 3.10 (1.10-3.60)
EER (Cooling) or COP(Heating) (1) W/W 3.30 3.70
Energy efficiency class “A” “A”
Power supply V/Ph/Hz 230 / 1 / 50
Rated current (Nominal) A 14.0 14.2
Starting current A 10
Circuit breaker rating A 25
INDOOR
Fan type & quantity Centrifugal x 1
Fan speeds H/M/L RPM 1060 / 1000 / 840
Air flow (2) H/M/L m3/hr 1980 / 1820 / 1390
External static pressure Min-Max Pa 20-100
Sound power level (3) H/M/L dB(A) 73 / 71 / 65
Sound pressure level (4) H/M/L dB(A) 52 / 50 / 45
Moisture removal (Nominal) l/hr 3.1
Condensate drain tube I.D mm 19
Dimensions WxHxD mm 790X400X600
Weight kg 36
Package dimensions WxHxD mm 825X425X610
Packaged weight kg 38
Units per pallet units 8
Stacking height units 4
OUTDOOR
Refrigerant control Electronic Expansion Valve
Compressor type, model Scroll
Motor type DCBL Inverter
Fan type & quantity Axial 2 x 493 Ømm
Fan speeds H/L RPM 900 – 100 (Continuous)
Airflow Max m3/hr 5,200
Sound power level(3) Nom C/H dB(A) 67 / 69
Sound pressure level(4) Nom C/H dB(A) 56 / 57
Dimensions WxHxD mm 900X1255X340
Weight kg 110
Package dimensions WxHxD mm 985X1395X435
Packaged weight kg 120
Units per pallet Units 1
Stacking height units 1
Refrigerant type R410A
Refrigerant charge(standard connecting
tubing length) Kg(m) 2.9 / 30
Additional charge per 1 meter g/m 38
Connections
between units
Liquid line In.(mm) 3/8" (9.52)
Suction line In.(mm) 5/8" (15.875)
Max.tubing length m. 70
Max.height difference m. 30
Operation control type LCD Remote control
Heating elements kW —
Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
(2) Airflow in ducted units; at nominal external static pressure.
(3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1.0 meter distance from unit.
CONTENTS

2-4
PRODUCT DATA SHEET
SM GCDCI 2-A.2 GB
2.4 DHC 43 DCI / GC 43 DCI
Model Indoor Unit DHC 43 DCI
Model Outdoor Unit GC 43 DCI
Installation Method DUCTED
Characteristics Units Cooling Heating
Capacity - Nominal (Minimum ~ Maximum)(1) Btu/hr 42,650 (11,940-47,770) 47,770 (12,280-54,590)
kW 12.5 (3.5-14.0) 14.0 (3.6-16.0)
Power input - Nominal (Minimum ~ Maximum)(1) kW 4.1 (1.65-5.5) 4.1 (1.1-5.2)
EER (Cooling) or COP(Heating) (1) W/W 3.05 3.4
Energy efficiency class B B
Power supply V/Ph/Hz 230 / 1 / 50
Rated current A 18.8 18.6
Starting current A 10
Circuit breaker rating A 32
INDOOR
Fan type & quantity Centrifugal x 1
Fan speeds H/M/L RPM 930 / 830 / 740
Air flow (2) H/M/L m3/hr 2500 / 2100 / 1600
External static pressure Min-Max Pa 20-100
Sound power level (3) H/M/L dB(A) 72 / 68 / 64
Sound pressure level (4) H/M/L dB(A) 54 / 51 / 45
Moisture removal (Nominal) l/hr 3.8
Condensate drain tube I.D mm 19
Dimensions WxHxD mm 1150X400X700
Weight kg 46
Package dimensions WxHxD mm 1195X440X730
Packaged weight kg 50
Units per pallet units 8
Stacking height units 4
OUTDOOR
Refrigerant control Electronic Expansion Valve
Compressor type, model Scroll
Motor type DCBL Inverter
Fan type & quantity Axial 2 x 493 Ømm
Fan speeds H/L RPM 900 – 100 (Continuous)
Air flow Max m3/hr 5,700
Sound power level(3) Nom C/H dB(A) 69 / 70
Sound pressure level(4) Nom C/H dB(A) 56 / 58
Dimensions WxHxD mm 900X1255X340
Weight kg 110
Package dimensions WxHxD mm 985X1395X435
Packaged weight kg 120
Units per pallet Units 1
Stacking height units 1
Refrigerant type R410A
Refrigerant charge(standard connecting
tubing length) Kg(m) 3.3 / 30
Additional charge per 1 meter g/m 38
Connections
between units
Liquid line In.(mm) 3/8" (9.52)
Suction line In.(mm) 3/4" (19.0)
Max.tubing length m. 70
Max.height difference m. 30
Operation control type LCD Remote control
Heating elements kW —
Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
(2) Airflow in ducted units; at nominal external static pressure.
(3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1.0 meter distance from unit.
CONTENTS