Airwell XLF 9 User manual

XLF DCI Series
NOVEMBER – 2008
Indoor Units Outdoor Units
XLF 9 GC 9
XLF 12 GC 12
REFRIGERANT R410A
HEAT PUMP
SM XLFDCI 1-A.1 GB
CONTENTS

A
LIST OF EFFECTIVE PAGES
SM XLFDCI 1-A.1 GB
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent
effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........ October 2006
Total number of pages in this publication is 83 consisting of the following:
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●Zero in this column indicates an original page.
*Due to constant improvements please note that the data on this service manual can be modified with out notice.
** Photos are not contractual.
CONTENTS

i
TABLE OF CONTENTS
SM XLFDCI 1-A.1 GB
Table of Contents
1. INTRODUCTION ...................................................................................................1-1
2. PRODUCT DATA SHEET......................................................................................2-1
3. RATING CONDITIONS..........................................................................................3-1
4. OUTLINE DIMENSIONS .......................................................................................4-1
5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1
6. SOUND LEVEL CHARACTERISTICS ..................................................................6-1
7. ELECTRICAL DATA..............................................................................................7-1
8. WIRING DIAGRAMS .............................................................................................8-1
9. ELECTRICAL CONNECTIONS.............................................................................9-1
10. REFRIGERATION DIAGRAMS.............................................................................10-1
11. TUBING CONNECTIONS......................................................................................11-1
12. CONTROL SYSTEM .............................................................................................12-1
13. TROUBLESHOOTING ..........................................................................................13-1
14. EXPLODED VIEWS AND SPARE PARTS LISTS.................................................14-1
15. APPENDIX A .........................................................................................................15-1

1-1
INTRODUCTION
SM XLFDCI 1-A.1 GB
1. INTRODUCTION
1.1 General
The new XLF DCI Inverter split wall mounted range comprise the RC (heat pump)
models, as follows:
•XLF 9 DCI
•XLF 12 DCI
The indoor XLF DCI units are available as LED display types, featuring esthetic design,
compact dimensions, and low noise operation.
1.2 Main Features
The XLF DCI series benefits from the most advanced technological innovations,
namely:
•DC Inverter technology.
•R410A models.
•Microprocessor control.
•Precharget refrigerant.
•Infrared remote control with liquid crystal display.
•Indoor centrifugal fan.
•High COP.
•DC Brush less fan motor.
•Networking system connectivity.
•Connection to Multi Split outdoor units
•A dry contact for clock or power shedding functions (configurable).
•Cooling operation at outdoor temperature down to -10ºC.
•Heating operation at outdoor temperature down to -15ºC.
•Low indoor and outdoor noise levels.
•Easy installation and service.
1.3 Indoor Unit
The indoor unit is a wall mounted, and can be easily fitted to many types of residential
and commercials applications.
It includes:
•Casing with air inlet and outlet grills.
• A large-diameter centrifugal fan.
CONTENTS

1-2
INTRODUCTION
SM XLFDCI 1-A.1 GB
• Coil with treated aluminum fins.
• Motorized flaps.
• Multi-speed motor with internal protection.
•DC motor with internal protection.
• Advanced electronic control box assembly.
• Interconnecting wiring terminal block.
• Mounting plate.
1.4 Filtration
The XLF DCI series presents one type of air filters:.
• Easily accessible, and re-usable pre-filters (mesh).
1.5 Control
The microprocessor indoor controller, and an infrared remote control, supplied as
standard, provides complete operating function and programming. For further details
please refer to the Remote Control Manual, Appendix A.
1.6 Outdoor Unit
The XLF DCI outdoor units can be installed as floor or wall mounted units by using a
wall supporting bracket. The metal sheets are protected from corrosion allowing long life
resistance. All outdoor units are pre-charged. For further information please refer to the
Product Data Sheet, Chapter 2.
It includes:
• Compressor mounted in a soundproofed compartment :
• Axial fan.
• Outdoor coil with hydrophilic louver fins for RC units.
• Outlet air fan grill.
• Service valves” flare” type connection.
• Interconnecting wiring terminal block.
• GC 9 R410A
• GC 12 R410A
1.7 Tubing Connections
Flare type interconnecting tubing to be produced on site.
For further details please refer to the Installation Manual, APPENDIX A.
CONTENTS

1-3
INTRODUCTION
SM XLFDCI 1-A.1 GB
1.8 Accessories
Remote Control
RCW Wall Mounted Remote Control
The RCW remote control is mounted on the wall (RC-2,RC-3,RC-4), and controls the
unit either as an infrared remote control or as a wired controller. The wired controller
can control up to 10 Indoor units with the same program settings and adjustments.
For further details please refer to Optional Accessories.
1.9 Inbox Documentation
Each unit is supplied with its own installation, operation and remote control manuals.
1.10 Matching Table
1.10.1 R410A
OUTDOOR UNITS
INDOOR UNITS
MODEL REFRIGER. XLF 9 XLF 12
GC 9 R410A √
GC 12 R410A √
CONTENTS

2-1
PRODUCT DATA SHEET
SM XLFDCI 1-A.1 GB
2. PRODUCT DATA SHEET
2.1 XLF 9 DCI
Model Indoor Unit XLF 9 DCI
Model Outdoor Unit GC 9 R410A
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (4) Btu/hr 8530(4780-11600) 8530(5120-15360)
kW 2.5(1.4-3.4) 2.5(1.5-4.5)
Power input (4) kW 0.658(0.45-0.98) 0.625(0.48-1.53)
EER (Cooling) or COP(Heating) (4) W/W 3.8 4.0
Energy efficiency class A A
Power supply
V 220-240
Ph 1
Hz 50
Rated current A 2.9 2.8
Power factor 0.97 0.97
Prated (IDU) W 30
Prated (IDU+ODU) W 1600
Starting current A 10.5
Circuit breaker rating A 15
INDOOR
Fan type & quantity Helicoid x 1
Fan speeds H/M/L RPM 520/490/450
Air flow (1) H/M/L m3/hr 390/370/330
External static pressure Min Pa 0
Sound power level (2) H/M/L dB(A) 55/-/-
Sound pressure level (3) H/M/L dB(A) 38/35/32
Moisture removal l/hr 1
Condenstate drain tube I.D mm 16
Dimensions WxHxD mm 570*570*160
Net Weight kg 13.5
Package dimensions WxHxD mm 700*700*255
Packaged weight kg 15.5
Units per pallet units 16
Stacking height units 8levels
OUTDOOR
Refrigerant control Electronical Expansion Valve
Compressor type,model Single Rotary DC Inverter,Panasonic 5RS102XAB
Fan type & quantity Propeller x 1
Fan speeds H RPM 830
Air flow H m3/hr 1780
Sound power level H dB(A) 61
Sound pressure level (3) H dB(A) 51
Dimensions WxHxD mm 795x610x290
Net Weight kg 38
Package dimensions WxHxD mm 970x650x394
Packaged weight kg 42
Units per pallet Units 9
Stacking height units 3 levels
Refrigerant type R410A
Standard charge kg(7.5m) 1.1
Additional charge No need
Connections between units
Liquid line In.(mm) 1/4"(6.35)
Suction line In.(mm) 3/8"(9.53)
Max.tubing length m. Max.20
Max.height
difference m. Max.10
Operation control type Remote controll
Heating elements (Option) kW
Others
(1) Airflow in ducted units;at nominal external static pressure.
(2) Sound power in ducted units is measured at air discharge.
(3) Sound pressure level measured at 1-meter distance from unit.
(4) Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
CONTENTS

2-2
PRODUCT DATA SHEET
SM XLFDCI 1-A.1 GB
2.2 XLF 12 DCI
Model Indoor Unit XLF 12 DCI
Model Outdoor Unit GC 12 R410A
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (4) Btu/hr 11940(4780-14000) 11940(5120-19100)
kW 3.5(1.4-4.1) 3.5(1.5-5.6)
Power input (4) kW 1.09(0.5-1.31) 0.969(0.53-1.94)
EER (Cooling) or COP(Heating) (4) W/W 3.21 3.61
Energy efficiency class A A
Power supply
V 220-240
Ph 1
Hz 50
Rated current A 4.9 4.3
Power factor 0.97 0.97
Prated (IDU) W 30
Prated (IDU+ODU) W 1800
Starting current A 10.5
Circuit breaker rating A 15
INDOOR
Fan type & quantity Helicoid x 1
Fan speeds H/M/L RPM 540/510/450
Air flow (1) H/M/L m3/hr 400/370/310
External static pressure Min Pa 0
Sound power level (2) H/M/L dB(A) 56/-/-
Sound pressure level (3) H/M/L dB(A) 39/36/33
Moisture removal l/hr 1.6
Condenstate drain tube I.D mm 16
Dimensions WxHxD mm 570*570*160
Net Weight kg 13.5
Package dimensions WxHxD mm 700*700*255
Packaged weight kg 15.5
Units per pallet units 16
Stacking height units 8 levels
OUTDOOR
Refrigerant control Electronical Expansion Valve
Compressor type,model Single Rotary DC Inverter,Panasonic 5RS102XAB
Fan type & quantity Propeller x 1
Fan speeds H RPM 830
Air flow H m3/hr 1780
Sound power level H dB(A) 62
Sound pressure level (3) H dB(A) 52
Dimensions WxHxD mm 795x610x290
Net Weight kg 38.5
Package dimensions WxHxD mm 970x650x394
Packaged weight kg 42.5
Units per pallet Units 9
Stacking height units 3 levels
Refrigerant type R410A
Standard charge kg(7.5m) 1.2
Additional charge No need
Connections between units
Liquid line In.(mm) 1/4"(6.35)
Suction line In.(mm) 3/8"(9.53)
Max.tubing length m. Max.20
Max.height
difference m. Max.10
Operation control type Remote control
Heating elements (Option) kW
Others
1) Airflow in ducted units;at nominal external static pressure.
(2) Sound power in ducted units is measured at air discharge.
(3) Sound pressure level measured at 1-meter distance from unit.
(4) Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
CONTENTS

3-1
RATING CONDITIONS
SM XLFDCI 1-A.1 GB
3. RATING CONDITIONS
Standard conditions in accordance with ISO 5151, ISO 13253 (for ducted units)
and EN 14511.
Cooling:
Indoor: 27oC DB 19oC WB
Outdoor: 35 oC DB
Heating:
Indoor: 20oC DB
Outdoor: 7oC DB 6oC WB
3.1 Operating Limits
3.1.1 R410A
Indoor Outdoor
Cooling Upper limit 32oC DB 23oC WB 46oC DB
Lower limit 21oC DB 15oC WB -10oC DB
Heating Upper limit 27oC DB 24oC DB 18oC WB
Lower limit 10oC DB -15oC DB -16oC WB
Voltage 1PH 1PH 198 ÷ 264 V
CONTENTS

4-1
OUTLINE DIMENSIONS
SM XLFDCI 1-A.1 GB
4. OUTLINE DIMENSIONS
4.1 Indoor Unit: XLF 9 DCI, XLF 12 DCI
4.2 Outdoor Unit: GC 9, GC 12
CONTENTS

5-1
PERFORMANCE DATA & PRESSURE CURVES
SM XLFDCI 1-A.1 GB
5. PERFORMANCE DATA & PRESSURE CURVES
5.1 XLF 9 DCI / GC 9 R410A
5.1.1 Cooling Mode at 7.5m Tubing Connection.
230V : Indoor Fan at High Speed.
Entering Air DB
OD Coil(oC) Data Entering Air WB/DB ID Coil(oC)
15/21 17/24 19/27 21/29 23/32
15
TC 2.58 2.73 2.86 2.99 3.09
SC 1.89 2.00 2.11 2.06 2.09
PI 0.47 0.48 0.48 0.48 0.48
20
TC 2.56 2.71 2.83 2.96 3.06
SC 1.82 1.94 2.05 1.99 2.03
PI 0.51 0.52 0.52 0.52 0.52
25
TC 2.45 2.63 2.78 2.91 3.01
SC 1.83 1.96 2.08 2.04 2.09
PI 0.55 0.56 0.56 0.57 0.57
30
TC 2.30 2.48 2.68 2.78 2.88
SC 1.74 1.88 2.03 1.99 2.07
PI 0.60 0.61 0.61 0.62 0.62
35
TC 2.13 2.30 2.53 2.66 2.76
SC 1.64 1.78 1.95 1.93 2.01
PI 0.65 0.66 0.67 0.66 0.68
40
TC 1.92 2.10 2.33 2.45 2.56
SC 1.52 1.68 1.84 1.82 1.90
PI 0.70 0.71 0.72 0.73 0.73
46
TC 1.67 1.85 2.07 2.20 2.30
SC 1.38 1.54 1.73 1.70 1.78
PI 0.77 0.78 0.79 0.80 0.81
LEGEND
TC – Total Cooling Capacity, kW
SC – Sensible Capacity, kW
PI – Power Input, kW
WB – Wet Bulb Temp., (oC)
DB – Dry Bulb Temp., (oC)
ID – Indoor
OD – Outdoor
(1) Marked area is below standard operating limits. For operating in low ambient
conditions, refer to Optional Accessories (Chapter 15).
CONTENTS

5-2
PERFORMANCE DATA & PRESSURE CURVES
SM XLFDCI 1-A.1 GB
5.1.2 Heating Mode at 7.5m Tubing Connection.
230V : Indoor Fan at High Speed.
ENTERING AIR DB ID COIL(OC)
15 20 25
ENTERING WB
OD COIL(oC) TH Pl TH Pl TH Pl
-10 1.32 0.53 1.27 0.56 1.22 0.59
-7 1.42 0.54 1.37 0.57 1.32 0.60
-2 1.51 0.55 1.46 0.58 1.41 0.61
2 1.83 0.57 1.76 0.61 1.68 0.65
6 2.59 0.62 2.51 0.66 2.42 0.70
10 2.81 0.65 2.74 0.70 2.66 0.74
15 3.04 0.68 2.96 0.73 2.89 0.78
20 3.20 0.70 3.12 0.76 3.04 0.82
* the above chart includes the weighted deicing infleuence.
LEGEND
TH – Total Heating Capacity, kW
PI – Power Input, kW
WB – Wet Bulb Temp., (oC)
DB – Dry Bulb Temp., (oC)
ID – Indoor
OD – Outdoor
5.2 Capacity Correction Factor Due to Tubing Length
5.2.1 Cooling
TOTAL TUBING LENGTH (One Way)
3m 7.5m 10m 15m 20m 25m 30m 40m 50m
1.02 10.961 0.950 --- --- --- --- ---
*Minimum recommended tubing length between indoor and outdoor units is 3m.
5.2.2 Heating
TOTAL TUBING LENGTH (One Way)
3m 7.5m 10m 15m 20m 25m 30m 40m 50m
1.05 10.975 0.961 --- --- --- --- ---
* Minimum recommended tubing length between indoor and outdoor units is 3m.
CONTENTS

5-3
PERFORMANCE DATA & PRESSURE CURVES
SM XLFDCI 1-A.1 GB
5.3 Pressure Curves.
5.3.1 Cooling.
Suction Pressure VS.Outdoor Temp
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15 20 25 30 35 40 46
Outdoor Temp.(DB oC )
Suction Pressure (Bar[g])
15/21(WB/DB ºC)
17/24(WB/DB ºC)
19/27(WB/DB ºC)
21/29(WB/DB ºC)
23/32(WB/DB ºC)
Discharge Pressure VS.Outdoor Temp
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
15 20 25 30 35 40 46
Outdoor Temp.(DB oC )
Discharge Pressure (Bar[g])
15/21(WB/DB ºC)
17/24(WB/DB ºC)
19/27(WB/DB ºC)
21/29(WB/DB ºC)
23/32(WB/DB ºC)
CONTENTS

5-4
PERFORMANCE DATA & PRESSURE CURVES
SM XLFDCI 1-A.1 GB
5.3.2 Heating.
Suction Pressure VS.Outdoor Temp
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
-10 -5 0 5 10 15 20
Outdoor Temp.( WB oC )
Suction Pressure(Bar[g])
15 DB (ºC)
20 DB (ºC)
25 DB (ºC)
Discharge Pressure VS.Outdoor Temp
16
18
20
22
24
26
28
30
32
34
36
-10-5 0 5 101520
Outdoor Temp.( WB oC )
Discharge Pressure(Bar[g])
25 DB (ºC)
20 DB (ºC)
15 DB (ºC)
CONTENTS

5-5
PERFORMANCE DATA & PRESSURE CURVES
SM XLFDCI 1-A.1 GB
5.4 XLF 12 DCI / GC 12 R410A
5.4.1 Cooling Mode at 7.5m Tubing Connection.
230V : Indoor Fan at High Speed.
Entering Air DB
OD Coil(oC) Data Entering Air WB/DB ID Coil(oC)
15/21 17/24 19/27 21/29 23/32
15
TC 3.43 3.64 3.80 3.97 4.11
SC 1.73 1.83 1.93 1.89 1.92
PI 0.77 0.77 0.78 0.78 0.78
20
TC 3.40 3.60 3.77 3.94 4.07
SC 2.42 2.58 2.72 2.64 2.70
PI 0.84 0.84 0.84 0.85 0.85
25
TC 3.27 3.50 3.70 3.87 4.01
SC 1.68 1.80 1.90 1.87 1.92
PI 0.90 0.91 0.92 0.93 0.93
30
TC 3.06 3.30 3.57 3.70 3.84
SC 1.60 1.72 1.86 1.82 1.90
PI 0.98 0.99 1.00 1.01 1.01
35
TC 2.83 3.06 3.37 3.53 3.67
SC 1.50 1.63 1.79 1.77 1.84
PI 1.06 1.07 1.09 1.10 1.10
40
TC 2.56 2.79 3.10 3.27 3.40
SC 1.40 1.54 1.69 1.66 1.74
PI 1.14 1.16 1.18 1.19 1.20
46
TC 2.22 2.46 2.76 2.93 3.06
SC 1.27 1.41 1.58 1.55 1.63
PI 1.25 1.27 1.29 1.31 1.32
LEGEND
TC – Total Cooling Capacity, kW
SC – Sensible Capacity, kW
PI – Power Input, kW
WB – Wet Bulb Temp., (oC)
DB – Dry Bulb Temp., (oC)
ID – Indoor
OD – Outdoor
(1) Marked area is below standard operating limits. For operating in low ambient
conditions, refer to Optional Accessories (Chapter 15).
CONTENTS

5-6
PERFORMANCE DATA & PRESSURE CURVES
SM XLFDCI 1-A.1 GB
5.4.2 Heating Mode at 7.5m Tubing Connection.
230V : Indoor Fan at High Speed.
ENTERING AIR DB ID COIL(OC)
15 20 25
ENTERING WB
OD COIL(oC) TH Pl TH Pl TH Pl
-10 1.75 0.76 1.69 0.81 1.62 0.85
-7 1.89 0.78 1.82 0.82 1.75 0.87
-2 2.00 0.79 1.94 0.84 1.87 0.88
2 2.44 0.83 2.34 0.88 2.24 0.93
6 3.44 0.89 3.34 0.95 3.22 1.01
10 3.74 0.94 3.64 1.00 3.54 1.07
15 4.04 0.98 3.94 1.05 3.84 1.12
20 4.25 1.01 4.15 1.09 4.04 1.18
* the above chart includes the weighted deicing infleuence.
LEGEND
TH – Total Heating Capacity, kW
PI – Power Input, kW
WB – Wet Bulb Temp., (oC)
DB – Dry Bulb Temp., (oC)
ID – Indoor
OD – Outdoor
5.5 Capacity Correction Factor Due to Tubing Length
5.5.1 Cooling
TOTAL TUBING LENGTH (One Way)
3m 7.5m 10m 15m 20m 25m 30m 40m 50m
1.02 10.961 0.948 --- --- --- --- ---
*Minimum recommended tubing length between indoor and outdoor units is 3m.
5.5.2 Heating
TOTAL TUBING LENGTH (One Way)
3m 7.5m 10m 15m 20m 25m 30m 40m 50m
1.05 10.975 0.963 --- --- --- --- ---
* Minimum recommended tubing length between indoor and outdoor units is 3m.
CONTENTS

5-7
PERFORMANCE DATA & PRESSURE CURVES
SM XLFDCI 1-A.1 GB
5.6 Pressure Curves.
5.6.1 Cooling.
Suction Pressure VS.Outdoor Temp
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15 20 25 30 35 40 46
Outdoor Temp.(DB oC )
Suction Pressure (Bar[g])
15/21(WB/DB ºC)
17/24(WB/DB ºC)
19/27(WB/DB ºC)
21/29(WB/DB ºC)
23/32(WB/DB ºC)
Discharge Pressure VS.Outdoor Temp
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
15 20 25 30 35 40 46
Outdoor Temp.(DB oC )
Discharge Pressure (Bar[g])
15/21(WB/DB ºC)
17/24(WB/DB ºC)
19/27(WB/DB ºC)
21/29(WB/DB ºC)
23/32(WB/DB ºC)
CONTENTS

5-8
PERFORMANCE DATA & PRESSURE CURVES
SM XLFDCI 1-A.1 GB
5.6.2 Heating.
Suction Pressure VS.Outdoor Temp
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
-10 -5 0 5 10 15 20
Outdoor Temp.( WB oC )
Suction Pressure(Bar[g])
15 DB (ºC)
20 DB (ºC)
25 DB (ºC)
Discharge Pressure VS.Outdoor Temp
16
18
20
22
24
26
28
30
32
34
36
38
-10 -5 0 5 10 15 20
Outdoor Temp.( WB oC )
Discharge Pressure(Bar[g])
25 DB (ºC)
20 DB (ºC)
15 DB (ºC)
CONTENTS

6-1
SOUND LEVEL CHARACTERISTICS
SM XLFDCI 1-A.1 GB
6. SOUND LEVEL CHARACTERISTICS
6.1 Sound Pressure Level
6.2 Sound Pressure Level Spectrum (Measured as Figure 1)
FAN SPEED LINE
HI
ME
LO
1
m
Mic.
Uni
t
Wall
Hz, BAND CENTER FREQUENCIES
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
-70NC
-60NC
-50NC
-40NC
-30NC
-20NC
MICRO BAR0.002 dB re , OCTAVE BAND SOUND PRESSURE LEVEL
Hz, BAND CENTER FREQUENCIES
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
-70NC
-60NC
-50NC
-40NC
-30NC
-20NC
MICRO BAR0.002 dB re , OCTAVE BAND SOUND PRESSURE LEVEL
XLF 9 DCI XLF 12 DCI
Figure 1
CONTENTS

6-2
SOUND LEVEL CHARACTERISTICS
SM XLFDCI 1-A.1 GB
6.3 Outdoor units
6.4 Sound Pressure Level Spectrum (Measured as Figure 2)
GC 9 Cooling GC 9 Heating
GC 12 Cooling GC 12 Heating
1
m
Mic.
Unit
Ground
Figure 2
CONTENTS