Aiwa TN-6500 User manual

aiwa
SERVICE
TN-6500
VIDEO MECHANISM
MANUAL
*TYPE: English, Japanese
@This Service Manual has information about difference between TN-6500 117/118/119/
120/227 and TN-6500 107/108/109/110/206/208. If requiring the other information, see
Service Manual of TN-6500. (S/M Code No. 09-95B-115-90T).
@LN+-EXRV=a7F Ib TN-6500 117/118/119/120/2271¢ , TN-6500 107/108/109/
110/206/208E DMRABAOACMEET, AiR OTIS. S/M Code No. 09-95B-
115-90T & BRR L TF Sb.
. DERIVATION
BASIC NAME
NAME
afm [ve fm [wf]
fof fw fw ff |
TN-6500 on 213
[ele l= |) |
, 212
se
@For different versions of mechanism that may be introduced since the issue of this
SERVICE
manual, only the new or modified points will be discussed.
@AY-EAZVIAPNEABOMEAHAXIALIS PREM. HEAOS*BALET.
S/M Code No. 09-977-210-30T

DISASSEMBLY PARTS LIST
REF. NO
AnkwWM PRREPR
POW M~I
17
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
PART NO.
$8-065-016-110
$8-065-017-110
§8-065-016-090
$8-065-016-130
$8-065-016-120
S$8-065-170-050
$8-065-130-010
$8-065-015-010
$8-065-133-030
$8-065-023-010
$8-065-023-040
$8-063-020-230
$8-065-035-020
$8-063-033-050
$8-065-033-050
$8~065-033-030
$8-065-033-040
$8-063-030-090
$8-065-030-040
$8-065-030-050
$8-065-030-110
$8-065-030-100
$8-065-030-010
$8-065-033-060
$8-063-030-290
$8-065-130-050
$8-065-043-020
$6-204-150-200
$8-000-060-040
$8-065-043-010
$6-209-150-040
$8-063-043-060
$8-065-040-020
$8-065-053-010
$8-065-053-020
S8~-065-063-010
$6-003-030-600
$8-063-080-040
$8-065-073-010
$8-065-070-020
$8-065-170-040
S8-065-080-020
$8-065-080-060
$8-065-083-020
$8-065-083-030
$8-065-093-030
$8-065-093-040
$8-065-100-070
$8-065-100-090
$8-065-100-100
S8-065-093-020
' $8-065-093-010
S$8-065-090-200
$8-065-103-010
$8-065-103-020
S$8-065-103-030
S8-065-175-010
$8-065-170-030
$8-065-100-050
S8-065-100-080
KANRI DESCRIPTION
NO.
CYLINDAR ASSY<119>
CYLINDAR ASSY<117>
CYLINDAR ASSY<118>
CYLINDER ASSY<227>
CYLINDER ASY<120>
RG ARM SPRING
OPTICAL LEADER
DRUM EARTH ASS‘Y
RS LEADER
F POST METAL ASS’Y
TAPE GUIDE ASSY
CASSETE GUIDE BOSS
LOADING LEVER KASIME
LOADING PLATE L ASS’Y
LOADING PLATE R ASS’Y
L BLOCK L ASS’Y
L BLOCK R ASS'Y
ROLLER POST
LOADING GEAR
L GEAR PLATE
L GEAR PLATE COLLOR
L GEAR PLATE SPRING
LD CATCHER
HEAD CLEANING ASS’Y
CLEANING ROLLER ASS’Y
REC LEVER SPRING
ACE HEAD BASE ASS'Y
ACE HEAD HVMZA1220
AZIMUTH SPRING
FE HEAD BASE ASS'Y
VTR1X2ERS11107
IMPEDANCE ROLLER ASS’Y
HEAD BASE SPRING
T REEL ASS'Y
S REEL ASS‘Y
PINCH ROLLER ARM ASS’Y
CAPSTAN MOTOR (F2QTB10)
BT ARM METAL
C BRAKE ASS'Y
C BRAKE SPRING
RG LEVER
BT SPRING
BT LEVER
TENSION ARM SEMI ASS'Y
BT BAND ASS‘Y
SUB PLATE ASS'Y
RF CLUTCH ASS'Y
TS BRAKE SPRING
SS BRAKE SPRING
TS BRAKE LEVER
CLUTCH ASS’Y
CLUTCH PULLY ASS’Y
DRIVE BELT
T MAIN BRAKE ASS’Y
S MAIN BRAKE ASS’Y
T SOFT BRAKE ASS‘Y
RG ARM KASIME
RG ADJUST NUT
MAIN BRAKE SPRING
S SOFT BRAKE ARM
REF. NO
57
58
59
60
61
62
63
64
65
. 66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
86
86
87
87
88
89
90
A
B
Cc
nNADoWVse BOA GH TOMAS
a2aqa4q0
DESCRIPTION C¥I ET C & 72 4gtd "REFERENCE NAME LIST" &BRUT< ES bs,
If can't understand for Description please kindly refer to "REFERENCE NAME LIST”.
PART NO.
$8-065-110-140
$8-065-113-020
$8-065-113-010
S$8-065-113-030
$8-065-110-110
$8-065-110-040
$8-065-113-050
S8-065-110-070
S8-065-110-080
$8-065-110-170
S8-065-153-010
$8-065-150-090
$8-065-150-100
$8-065-163-010
S$8-065-130-060
$8-065-130-070
$8-065-130-040
$8-065-020-210
$8-065-023-030
$8-065-083-010
$8-065-093-070
S$8-065-110-030
$8-065-110-100
$8~065-110-130
$8-065-110-150
$8-065-110-160
$8-065-060-040
S8-065-060-050
$8-065-065-010
$8-065-013-010
$8-065-013-110
$8-065-013-020
$6-807-020-450
$6-807-020-430
$8-065-133-020
$8-065-130-110
$8-065-130-120
$9-F22-260-810
S9-B01-260-410
S9-P02-260-510
S9-W02-300-500
S9-P09-300-610
$9-W02-501-000
$9-P04-300-510
S9-P04-260-410
$9-P12-260-640
$9-C04-265-030
$9-C17-202-330
$9-B03-260-510
$9-W03-301-100
S9~P04-260-510
S9-W06-501-100
$9-W06-301-000
S9-W06-300-400
S$9-P01-260-720
S9-W02-300-600
S$9-W02-501-100
$8-000-060-260
S9-P07-260-610
KANRI DESCRIPTION
NO.
REVERSE LEVER PIN
CAM GEAR ASS’Y
CAM PLATE ASS’Y
LOADING MOTOR ASS'Y
MOTOR HOLDER
M GEAR
M GEAR PLATE ASS'Y
M RELAY GEAR
M SLIDE PLATE
R LEVER SPRING PLATE
FD GEAR CASE ASS‘Y
FD SLIDE PLATE
FD SLIDE PLATE SP
FRONT LOADING ASS‘Y
IN SWITCH SLIDER
IN SW SLIDER SPRING
REC SWITCH LEVER
TAPE PROTECT
TAPE GUIDE BASE ASSY
TENSION ARM ASS'Y
GEAR PLATE ASS’Y
CAM DRIVE GEAR
WORM WHEEL
REVERSE LEVER
OPEN ANGLE
AH ADJUST NUT
PINCH ROLLER SPRING
PINCH ROLLER
PINCH ROLLER KASIME
V OUT PWB ASSY<227>
V OUT PWB ASSY<117,118,120>
V OUT PWB ASSY<119>
FPC-6 CONNECTOR C<119>
FPC4 CONNECTOR (C)<227>
BASE PWB ASSY (WIHT MODE SW)
DM LEAD PWB
CM LEAD PWB
ADJUST SCREW 2. 6X8
SCREW, (BIND) 2.6-4
TAMS SCREW 2.6X5
POLTSIDER WASHER(C) 1.6X3.8X0
SCREW (SHARP-POINTED) 3X6
POLYSLIDER WASHER(C)2.1X5xX0.5
TAPPING SCREW. 3.0X5
TAPPING SCREW 2.6X4
TAMS SCREW (TAPPING) S 2.6X6
CAMERA SCREW(TAPPING) S -2.6X5
CAMERA SCREW(FLAT TIP) 2.0X2.
TAPPING SCREW(BIND) 2.6X5
NYLON WASHER 2.5X5X0.3<117,118,120>
TAPPING SCREW 2.6X5
HL WASHER (CUT)4,5X7X0.5
HLW(C) 2.6X6X0.3
HL WASHER (CUT) 1.55X4.5X0.3
SCREW 2.6X7
POLYSLIDER WASHER(C) 2.1X5xX0.
POLYSLIDER WASHER (C)2.6X6X0.5
AZIMATH SPRING SCREW
TAPPING SCREW P 2.6 X 6

EXPLODED VIEW
49

REFERENCE NAME LIST
ELECTRICAL SECTION
DESCRIPTION REFERENCE NAME
ANT ANTENNAS
C- CHIP
C-CAP CAP, CHIP
C-CAP TN CAP, CHIP TANTALUM
C-COIL ; COIL, CHIP
C-DI DIODE, CHIP
C-DIODE DIODE, CHIP
C-FET FET, CHIP
C-FOTR FILTER, CHIP
C-JACK JACK, CHIP
C-LED LED, CHIP
C-RES RES, CHIP
C-SFR SFR, CHIP
C-SLIDE SW SLIDE SWITCH, CHIP
C-SW SWITCH, CHIP
C-TR TRANSISTOR, CHIP
C-VR VOLUME, CHIP
C-ZENER ZENER, CHIP
CAP, CER CAP, CERA-SOL
CAP, E CAP, ELECT
CAP, M/F CAP, FILM
CAP, TC CAP, CERA-SOL
CAP, TC-U CAP, CERA-SOL SS
CAP, TN CAP, TANTALUM
CERA FIL FILTER, CERAMIC
CF FILTER, CERAMIC
DL DELAY LINE
E/CAP CAP, ELECT
FILT FILTER
FLTR FILTER
FUSE RES RES, FUSE
MOT MOTOR
P-DIODE PHOTO DIODE
P-SNSR PHOTO SENSER
_P-TR PHOTO TRANSISTOR
POLY VARI VARIABLE CAPACITOR
PPCAP CAP, PP
PT POWER TRANSFORMER
PTR, RES PTR, MELF
RC REMOTE CONTROLLER
RES NF RES, NON-FLAMMABLE
RESO RESONATOR
SHLD ° SHIELD
SOL SOLENOID
SPKR SPEAKER
SW, LVR SWITCH, LEVER
SW, RTRY SWITCH, ROTARY
SW, SL SWITCH, SLIDE
TC CAP CAP, CERA-SOL
THMS THERMISTOR
TR TRANSISTOR
TRIMMER CAP, TRIMMER
TUN-CAP VARIABLE CAPACITOR
VIB, CER RESONATOR, CERAMIC
VIB, XTAL RESONATOR, CRYSTAL
VR VOLUME
ZENER DIODE, ZENER
F-EARWIA—--z
Pe DRAINS tt
AIWA CO.,LTD.
T110 RRABA RE ih 1 -2-11
MECHANICAL SECTION
DESCRIPTION
ADHESHIVE
AZ
BAR-ANT
BAT
BATT
BRG
BTN
CAB
CASS
CHAS
CLR
CONT
CRSR
CU
CUSH
DIR
DUBB
FL
FLY-WHL
FR
FUN
G-CU
HDL
HIMERON
HINGE, BAT
HLDR
HT-SINK
1B
IDLE
IND, L-R
KEY, CONT
KEY, PRGM
Oe SL
LB
LID, BATT
LID, CASS
LVR
P-SP
PANEL, CONT
PANEL, FR
PRGM
PULLY, LOAD MO
RBN
S-
SEG
SH
SHLD-SH
SL
SP
SP-SCREW
SPACER, BAT
SPR
SPR-P
SPR-PC-PUSH
T-SP
TERM
TRIG
TUN
VOL
Ww
WHL
WORM-WHL
@03 (3827) 3111 (ft)
REFERENCE NAME
SHEET ADHESHIVE
’ AZIMUTH
BAR-ANTENNA
BATTERY
BATTERY
BEARING
BUTTON
CABINET
CASSETTE
CHASSIS
COLLAR
CONTROL
CURSOR
CUSHION
CUSHION
DIRECTION
DUBBING
FRONT LOADING
FLYWHEEL
FRONT
FUNCTION
G-CUSHION
HANDOL
CLOTH
HINGE, BATTERY
HOLDER
HEAT SINK
INSTRUCTION BOOKLET
IDLER
INDICATOR, L-R
KEY, CONTROL
KEY, PROGRAM
KNOB, SLIDE
LABEL
LID, BATTERY
LID, CASSETTE
LEVER
P-SPRING
PANEL, CONTROL
PANEL, FRONT
PROGRAM
PULLY, LOAD MOTOR
RIBBON .
SPECIAL
SEGMENT
SHEET
SHIELD-SHEET
SLIDE
SPRING
SPECIAL-SCREW
SPACER, BATTERY
SPRING
P-SPRING
P-SPRING, C-PUSH
T-SPRING
TERMINAL
TRIGGER
TUNING
VOLUME
WASHER
WHEEL
WORM-WHEEL
[912162 |
Tokyo Japan
Printed in Singapore

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SERVICE
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VIDEO MECHANISM
° TYPE: English.Japanese
NAME
DERIVATION
Cn ae
TN-6500
For diffrent version of mechanism that may be introduced since the
issue of this manual, only the new or modified points be discussed.
=e
<r
=?)
A
<=
=
a2
Oo
bd
-—
rH
a2
SF)
S/M Code No. 09-95B-115-90T

VCR TEST TAPE INTERCHANGEABILITY TABLE
RLF TOF AbhT—Tis, CH-1 (NTSCAH) & CH-2 (PALH) O2BDHO ET, THENOF-Tiz
id, (1) ~ (4) CRT 4 4BOBSA, KOME CHM CHRRENTVET.
There are two types of the new allgnment tape CH-1B (for NTSC) and CH-2 (for PAL) . On each tape four signals (1) -
(4) . are recorded for the times and in the order shown below.
(1): 8min. > (2): 2min.— (3): Smin.— (4): 5min.
TTV-MP1 (M-PAL fH) ,TTV-MS1 (MESECAM fA) ,TTV-S1 (SECAM FA) (LOU TltATIBO CT,
The TTV-MP1 (for M-PAL) ,TTV-MS1 (for MESECAM) and TTV-S1 (for SECAM) alignment tapes have the same
contents as the previous tapes.
BUT AT ¢ :
Me Z
thod | 7#-7% acSRAS 3X1 Application
Model Contents ><1
Contents °<1
PB-Y)\" WES O—-RER
EE K, :
PB-Y Level/General electrical ADJ.Head ACE Height/Tilt
ADI.
FA. ACEX} OB SHAS
INTSC,Color,
1kHz,SP
TTV-N1
CH-1B(4) INTSC,Color,1kHz, [A4 7479" (Zi.
2 witching position ADJ.
NESE Sate De:
1kHz,SP,HiFi400Hz
INTSC,Stairsteps,
'7kHz,SP
ACEAY bY D7 PARE A ITE VFA OV WE
Head ACE Azimuth ADJ.
LYN
0-7"
FRE
KI
a-(
ALFA)
BE
0
Envelope
ADJ.
X-Value
ADJ.
SC,Color, kHz,
IEP
HEF it—7* 44 RAE" VED
iFi Audio PB Level ADJ.
INTSC,Color,No so-
nd SP,HiFi400Hz
4717" WiB AE. (SPEA ET WPB-YV VES O
He BE SE ACEAY FD SMHS HE,
Switching position ADJ. PB-Y Level/General electrical
ADJ. Head ACE Height/Tilt ADJ.
AAT A ae Eo (LPXT EET WEMLYN' 0-7" FRE,
PAL,Color, jose pst (LPXPIEET VW XN YaST (LPR V)
1kHz,LP LP Switching position.(LP Model)FM Envelope ADJ.
LP Model)X-Value ADJ.(LP Model)
PAL,Color,
PAL,Stairsteps,
1kHz,SP
ACES
FY
77°
7253
PML"
0-7"
FA
(SPH
AIT
VY
PAL Stairsteps, CH2(1) PAL, Stairsteps, IN Ya-(( 4B) HE. (SPH Bt”
6kHz,SP 6kHz,SP Head ACE Azimuth ADJ. FM Envelope ADJ.(SP Model)
X-Value ADJ.(SP Model)
a)
>
rm
IPAL,Color,No so-
und
SP,HiFi400Hz
aa PAL,Color, EBL 74 V9 FE
400Hz,SP,HiFi 1kHz No Changed. M Filter ADJ.
1. 1-H REESE BT-7 2e - > BIF OMCRREN THEFT.
1. Described in the order of color format. video signal. linear audio. tape speed and Hi-Fi audio.
2. SP BA WOH Gis, CH-IB® (1) ~ (3) SHALTFSv%
2.Use CH-1B (1) - (3) with models used exclusively in the SP mode.
3. 18 5 OBO L EB Sls CH-2M (3) ERIS (4) EHALTF SY
3.Use CH-2 (3) and (4) when it is necessary to observe the chroma signal.
HiFit-7 tBEA VE
iFi Audio PB Level ADJ.
PAL, Stairsteps,
TIV-P7 CH-2(3)
1kHz,SP,HiFi 1kHz
NOK OK KOK

STANDARD MAINTENANCE
“1. SERVICE SCHEDULE
O:Fzv7 @: eR
ere ees EMT — ERR
2000h
po
io
TTENSIONARMaSS'y
|
dT
@
TCU
po
80,81
|
SRERLaSSY
"OTT
po
io
supPeaTEAssy
CT
CTC
CTCdTC
SS
po
aa
TLoapinGMoTorassy
{dT
Cd]
OCS
Jo
00
capsraNmoToR
TCT
COUTTCdT:C
SCS
po
90
RINCHROLLERARMASSY
[|
|
@ |
CSCCdTC
pos
Reccurcaassy
TT
UCC
po
oT
ACEHEADHVMzAI2200
oT
dT
Cd
Cd
po
6s
TFEHEADBASEASS'Y
|
S|
SCT
OCS”
pos
RUMEaRTHASSy
TTC
OCS
PT
CYLINDAR
ASS'Y
eee
eee
a
ee
EE
-
F-SHETAOTN
COMM
Be
L.
HRA
Ty
FRB
ATEREI
CL,
EFANY
F/EYFU-FI/ACENY
F/7W4L—KZAY
KF
. CLEANING
1. EFANY FORR (Fig-1 BFR)
1) AF-WVEHYEAY hEIUFS,
2) RECT YAN— FFLPUI—-KFIAIHHNORE
#8 (HVOO) TS,
3) Ay FFZY-=YAR7UARE-A (BB) Bic
TMI-WEe 2, ZHOU. Ay FRY FIR
TUF IN FFAS RGRMARICOF.
EFANY FUER MACCACWIEF
BD. JERICHO, RABIES SZ OIL
FURS,
iafe L 7: Arosa < ESCH hEMEBLEVS
FSV,
BnkANAY FFZY-AVYARIZUARY-SA
CH) RISER LEY CPSEY,
Fig-1
2.
ACN
y
FO7U-=>T
(Fig-2
BRR)
1) AF-VeXx ERY LEMS,
2) Avy FFZU-=YAR7UARIe-A (RB) Bic
TMA-Me 2, SHOT. FYN-— FFAS Hh
DFE Rah th HO EVOPHER LEMS, ZY -=
Y7FFS,.
ze
ACN» FRRAMILZ V-AVALEWVECFS
V5
A\)-a=VIALKR BM. ECL hee
LEWEF SY,
Fig-2

STANDARD MAINTENANCE
1. SERVICE SCHEDULE
©: Check @: Replacement
Periodic Maintenance Table
4000h
Pr C“‘CO;OCUUCC(*S «SI, «S TENSION ARMASS'Y TCU Cw TC
Pe 80,81 || ES REBLASS'Y <2 7 fa se
J CC iti‘“‘;C;*™SCSC™C*™C™Cs*sT:C#*CWQO = SUBPLATEASS'Y COUT CUT CC
pt sti“‘“‘OéOCUC 42° [LOADINGMOTORASS YY | | CTC
pCi‘ 00 CAPSTANMOTOR
PoC (tsts—‘(‘COC*t:C 90s PINCH ROLLER ARM ASS'Y |
Neteeiden ae ee ee
le Reece anne tas
aN eee eel x
ree ed ¥
fe ee
ae a ae
eee ee eee
123 |RFCLUTCHASSY | CT @
61__| ACEHEADHVMZA1220 | |
Peed Pee a
ae ee
om a a
eae
| 66 |FEHEADBASEASS'Y |
| 1 | CYLINDARASS'Y |
Note:
¢ Clean all the parts of the tape running mechanism. After cleaning the parts, perform all items of the deck adjustment.
Video Head, Pinch Roller, ACE Head and Full Erase Head
2. CLEANING
1. Video Head Cleaning (Refer to Fig-1.)_ 2. ACE Head Cleaning (Refer to Fig-2.)
1) Remove the steel cabinet.
2) Do not touch the upper drum and lower drum with bare
hand. Put on gloves (thin).
3) Apply two or three drops of alcohol to the head cleaning
cloth or chamois. Touch the head cleaning cloth gently
on the head tip and turn the upper drum counter-
clockwise for cleaning.
Caution
¢ Even though the video head is made of very hard
material, it is very thin. Never move the cleaning
cloth vertically.
Do not operate the machine before the cleaned areas
are dried up.
Do not re-use the stained head cleaning cloth or
chamois.
Fig-1
1) Remove the steel cabinet.
2) Apply two or three drops of alcohol to the head cleaning
cloth or chamois. Clean the ACE head while taking care
not to give damage to the upper drum and other tape path
mechanical parts.
Caution
¢ Do not move the cleaning cloth vertically on the ACE
head.
Do not operate the machine before the cleaned areas
are dried up.
Fig-2

SERVICE JIG AND TOOLS
1. ALIGNMENT TAPES FOR ADJUSTMENT
DERIVATION
No.
ee
ae
ee)
ee
ee
ee
ES
ee
Mechanism
|
PAL
PAL
NTSC
NTSC
SP/LP
SP
SP/EP
SP/EP
2/4
Head
2Head
2/4
Head
2
Head
(HIF)
EEG
CH-2(4)
CH-2(1)
CH-1B(4)
CH-B(1)
(TTV-PIL)
(ITV-P2)
(TTV-N12)
(TTV-N2)
Tilt . - Blank Tape
ie
CH-2(2)
CH-2(2)
CH-1B(2)
CH-1B(Q)
AC
Head
“1g
(TTV-P1)
-Pl)
(TTV-N1)
(TTV-N1)
(ITV
crn ae crV.Ng
(TTV-P2) (ITV-P2) (TTV-N2) (TTV-N2)
oe
CH-2(4)
CH-2(1)
CH-1B@)
CH-1B(2)
(TTV-PIL) (TTV-P2) (TTV-N12) (TTV-N1)
Name a ene ee UN |
Torque
meter
(SRK-VHT-063)
Pe |
Adjustment Screwdriver (Large) SV-TG0-020-000
Box
Type
Screwdriver
M3
[
Tapepath
p
Mirror
J-4
Adjustment Screwdriver (Small) SV-TG0-030-000_|Tapepath

DISASSEMBLY PARTS LIST
PART NO.
S8-067-017-060
$8-066-016-030
$8-066-016-010
S8-066-016-080
S$8~-065-017-010
S$8-065-170-050
$8-065-130-010
$8-065-015-010
$8~-065-133-030
$8-065-023-010
$8-065-023-020
$8-063~020-230
$8-065-035-020
$8-063-033-050
$8-065-033-050
$8-065-033-030
$8-065-033-040
$8-063-030-090
$8-065-030-040
$8-065-030-050
$8-065-030-110
S$8~065-030-100
$8-065-030-010
$8-065-033-060
$8~-063-030-290
$8~-065-130-050
$8-065-043-030
$8-065-043-020
$6-204~030-240
$6-204-150-200
$8~000-060-040
$8-065-043-010
$6-209-150-040
S8-063-043-060
$8-065~040-020
$8-065-053-010
$8-065-053-020
$8-065-063-010
$6~-003-030-600
$8-063-080-040
S$8-065-073-010
$8-065-070-020
$8-065-170-040
$8-065-080-020
$8-065-080-060
$8-065-083-020
$8-065-083-030
$8-065-093-030
S8-065-093-040
$8-065-100-070
$8-065-100-090
$8-065-100-100
S$8-065-093-020
$8-065-093-010
$8-065-090-200
ay
NO
y DESCRIPTION
CYLINDAR ASS 'Y<208>
CYLINDAR ASS'Y<109>
CYLINDAR ASS'Y<107,108>
CYLINDAR ASS'Y<110>
CYLINDAR ASS'Y<206>
RG ARM SPRING<110,208>
OPTICAL LEADER
DRUM EARTH ASS*Y
RS LEADER
F POST METAL ASS'Y
TAPE GUIDE ASS'Y
CASSETE GUIDE BOSS
LOADING LEVER KASIME
LOADING PLATE L ASS'Y
LOADING PLATE R ASS'Y
L BLOCK L ASS'Y
L BLOCK R ASS'Y
ROLLER POST
LOADING GEAR
L GEAR PLATE
L GEAR PLATE COLLOR
L GEAR PLATE SPRING
LD CATCHER
HEAD CLEANING ASS'Y
CLEANING ROLLER ASS'Y
REC LEVER SPRING<EXCEPT 107,206>
AC HEAD BASE ASS'Y<107,206>
ACE HEAD BASE ASS'Y<EXCEPT 107, 206>
AC HEAD HVMZB1030(ACH1)<107 ,206>
ACE HEAD HVMZA1220 (ACEH1)<EXCEPT 107,206>
AZIMUTH SPRING
FE HEAD BASE ASS'Y
VPRIX2ERS11107<EXCEPT 107, 206>
IMPEDANCE ROLLER ASS'Y
HEAD BASE SPRING
T REEL ASS'Y
S REEL ASS'Y
PINCH ROLLER ARM ASS'Y
CAPSTAN MOTOR F2QTB10 (M2)
BT ARM METAL
C BRAKE ASS'Y
C BRAKE SPRING
RG LEVER
BT SPRING
BT LEVER
TENSION ARM SEMI ASS'Y
BT BAND ASS'Y
SUB PLATE ASS'Y
RF CLUTCH ASS'Y
TS BRAKE SPRING
SS BRAKE SPRING
TS BRAKE LEVER
CLUTCH ASS'Y
CLUTCH PULLY ASS'Y
DRIVE BELT
DESCRIPTION CHIBTC &&V-Hlk “REFERENCE NAMELIST” BUTCH EV,
If can’t understand for Description please kindly refer to “REFERENCE NAME LIST”.
AAO
<aannw ove eae RAaHmMma
“a=
PART NO.
$8-065-103-010
$8-065-103-020
$8-065-103-030
$8-065-175-010
S8-065-170-030
S8-065-100-050
$8-065-100-080
$8-065-110-140
$8-065-113-020
$8-065-113-010
$8-065-113-030
S$8-065-110-110
$8-065-110-040
$8-065-113-050
S8-065-110-070
$8-065-110-080
$8-065-110-170
$8-065-153-010
$8-065-150-090
S8-065-150-100
$8-065-163-010
$8~065-130-060
$8-065-130-070
S8-065-130-040
$9-P02-260-510
$9-W02-300-500
S$9-P09-300-610
$9-W02-300-600
$9-P04-300-510
$9-P04-260-410
$9-P12-260-640
$9-C04-265~-030
$9-B03-260-510
$9-W03-301-100
S9-P04-260-510
$9-W06-501-100
$9-W06-301-000
S9-W06-300-400
S9-P01-260-720
S9-W02-501-000
S$9-W02-501~-100
S$8-000-060-260
S9-P07-260-610
S9-F22-260-810
ay
NO
) DESCRIPTION
T MAIN BRAKE ASS'Y
S MAIN BRAKE ASS'Y
T SOFT BRAKE ASS'Y
RG ARM KASIME
RG ADJUST NUT
MAIN BRAKE SPRING
S SOFT BRAKE ARM
REVERSE LEVER PIN
CAM GEAR ASS'Y
CAM PLATE ASS'Y
LOADING MOTOR ASS 'Y (M3)
MOTOR HOLDER
M GEAR
M GEAR PLATE ASS'Y
M RELAY GEAR
M SLIDE PLATE
R LEVER SPRING PLATE
FD GEAR CASE ASS'Y
FD SLIDE PLATE
FD SLIDE PLATE SP
FRONT LOADING ASS'Y
IN SWITCH SLIDER
IN SW SLIDER SPRING
REC SWITCH LEVER<EXCEPT 107, 206>
TAMS SCREW 2.6X15
ROTOR SCREW B ASS'Y
TAMS SCREW 2.6X5
POLTSIDER WASHER(C) 1.6X3.8X0
SCREW (SHARP-POINTED) 3X6
POLYSLIDER WASHER(C) 2.1X5X0.
TAPPING SCREW 3.0X5
TAPPING SCREW 2.6X4
TAMS SCREW (TAPPING) S 2.6X6
CAMERA SCREW(TAPPING)S 2.6X5
TAPPING SCREW 2.0X4
TAPPING SCREW(BIND) 2.6X5
NYLON WASHER 2.5X5X0.3
TAPPING SCREW 2.6X5
HL WASHER(CUT) 4.5X7X0.5
HLW(C) 2.6X6X0.3
HL WASHER(CUT) 1.55X4.5x0.3
SCREW 2.6X7
POLYSLIDER WASHER (C)2.1X5X0.5
POLYSLIDER WASHER (C) 2 .6X6X0.5
AZIMATH SPRING SCREW
TAPPING SCREW P 2.6 X 6
ADJUST SCREW 2.6X8

EXPLODED VIEW

HOW TO ASSEMBLE THE PARTS
1. L GEAR PLATE
LGBAR PLATE (16) ORATIT ORAL 1) ~ 4) ic
HEBTSOL,
1)
LBLOCKRASSY
(13)
&
LBLOCKLASSY
(12)
3)
LOADING
PLATER
ASSY
(11)
&
LGEAR
PLATE
BIYVAVIFAVTRECHSIE,
(16)
DY-7REDS,
2)
LOADINGGEAR
(15)
&
LGEARPLATE
(16)
2
4)
LOADING
LEVER
KASIME
(9)
AU
MNCIEF
AZ
V-7REHt*SA,Q
ECHHLTVSZZE,
L BLOCK L ASS’Y TOP VIEW
LOADING GEAR
LOADING PLATE R ASS'Y L GEAR PLATE
LOADING GEAR
BOTTOM VIEW
Fig-1
2. ACE HEAD BASE ASSY 3. RF CLUTCH ASSY
1)
UAWMEESICMHOI,
KBOLFILCLSZ
LG
1)
MSLIDEPLATE
(65)
#12
RF
CLUTCH
ASSY
ILEAOEMOEYVS BETAS, (43) DY ¥7hKRANZS,
RF
CLUTCH
ASS'Y
H
SLIDE
PLATE

4, FD SLIDE PLATE SP
1) FDGEARI & FDGEAR29V¥—-7% €bt4,
FD GEAR 1
FD GEAR CASE ASS‘Y
Fig-4
2) FDSLIDEPLATE (68) *RUHWWUAR, HED
A Fig-SO, Q ORCAS I“E.
ces aw FD GEAR CASE ASS'Y
< = q FD SLIDE PLATE
MAIN CAHSSI
Fig-5
5. M SLIDE PLATE/M RELAY GEAR/M GEAR
PLATE ASSY/M GEAR
1) MGEARPLATEASSY (63) & MGEAR (62) OV—
FESDETHHI AIS.
2) MRELAYGEAR (64) it, MSLIDEPLATE (65) 2
V-ZLEBbETHY HS.
FD SLIDE PLATE
M GEAR PLATE ASS'Y
att RELAY GEAR
-—L-
q
o
8h
M GEAR PLATE ASS'Y
FD SLIDE PLATE
Fig-6

6. SUB PLATE ASSY
1) SSOFT BRAKE ARM (56) 22 7 7 bh ® MAIN 4) TMAIN BRAKE ASSY (50) 22 + 7 b & MAIN
CHASSIS OM BIZLANS. CHASSIS MD @BiILANS.
2) S MAIN BRAKEASSY (51) D+ 7 b ® MSLIDE 5) REVERSELEVER PIN (57) D2 + 7b ® MSLIDE
PLATE (65) OF AIBC ANSd PLATE D7 AHO BirANnS}S,
3) T SOFT BRAKE ASSY © Y + 7 b ® MAIN CHASSIS
A@DBILANA,}
$ MAIN BRAKE ASS’Y ¥
S SOFT BRAKE ARM
; T MAIN BRAKE ASS’Y
T SOFT BRAKE ASS’Y
MAIN CHASSIS
Fig-7
7. CAM GEAR ASSY ¢ LOADING LEVER 8. HEAD CLEANING ASSY
KASIME < hie
1) HEADCLEANING ASSY (20) ld, b7\- Of 2s
1) AABPYVALYVFAYARECHACL ERRT KABPICMARENS OL, (MonMBKL
a) WN—-BMAARE NSD CEBICHEL ETA.)
2) CAMGEAR ASSY (58) DEO A AIC
LOADING LEVER KASIME (9) MRA bILA SHR
ICRRO TITS.
CAM GEAR ASS‘Y
WAIN CAHSSI
Es
X
LAODING
LEVER
KASIWE
Mee
Fig-8
10

9. FRONT LOADING ASSY (E>
FXTOMAL TERT BR HID T CASSETTE
1) CASSETTE HOLDER ASSY (i, 7% b IN JREEC HOLDER ASSY 20-74 V7, PYU-—FIyT
FRAME
R
BLOCK,
FRAMEL
BLOCK
(239
ft
it
SHTKEW,
FOR.
FX
APAVVE-ITPAH
Bo LCMRtZEtRBLOF aM, FEMUR
FRAME
L/R
34
"5.
MSLIDE
PLATE/MRELAY
GEAR/
M
GEAR
PLATE
ASSY/M
GEAR"
Ofi#ifb-t
&
BER
LT
Fav.
CASSETTE HOLDER ASS'Y
Fig-10
2) CASSETTE HOLDER ASSY 7 FRAME L, FRAMER
ICRLO ITS.
3) VY ThABSLAN—-OAMIC< SRICRMO MIS.
FLONT LAODING ASS'Y
Fig-11
4) FDSLIDEPLATESP (69) =B8\-¥7 OWHDS
tL V># IC FRONT LOADING ASSY (70) %329 ft
Se
FLONT LAODING ASS‘Y
11

10.
CAM PLATE ASSY 8X4) f(t
CAM PLATE ASSY (zi PINCH ROLLER ASSY, CAM
GEAR ASSY, HEAD CLEANING ASSY 48% nr 2
h ©@O -MARAEF, TLT@XK2, O©X20
ARDEACILOEDF. TORLDFORILERLTE
&v, (8. HEAD CLEANING ASSY % 38)
1) ACHEAD ASSY 13 MO AMICHL PIR AS,
IC @Amicik FE SE CHT. (CAM PLATE ASSY
MRO HIMBET TS ECCOORESMIRET SZ.)
2) CAMGEAR ASSY % @ AMEE ECHT,
(CAM PLATE ASSY ORY AU OETTAZECS
DARKE & RIFT SD 0)
@® Cm LEVER Ni 'Z, @ CAT PINCH
ROLLER ASSY DAVFI VIBRATE,
LEVER 98 (® SORHWE) 2, O© CHT LEH
12, CAM GEAR ASSY DIBILA ZTE,
CAM PLATE ASSY 2 CAM2°@® Cat vy + — Y
MRNAS CES
3
we
4
wars
5
ww
DLE 1) ~5) DETA MHZ SHAVE, CAM
PLATE ASSY ©9 EC MVUAVAZCLIEGCA ET
Avo

HOW TO ASSEMBLE THE PARTS
1. L GEAR PLATE
Observe the following precautions when attaching the L
GEAR PLATE (16).
‘1) Confirm that the BLOCK R. ASSY (13) and the BLOCK
L. ASSY (12) are located in the unthreaded-end
positions.
2) Align the marks of the LOADING GEAR (15) and the L
GEAR PLATE (16).
L BLOCK L ASS’Y
LOADING PLATE R ASS'Y
BOTTOM VIEW
Fig-1
2. ACE HEAD BASE ASSY
1) Tighten the screw V completely then make adjustment
until the asterisk * mark position becomes parallel, while
tightening the screw S.
13
=>
RF CLUTCH ASS’Y
3) Align the marks of the LOADING PLATE R ASSY (11)
and the L GEAR PLATE (16).
4) Check that the LOADING LEVER KASIME (9) has been
turned until it is stopped in the direction of the arrow.
TOP VIEW
LOADING GEAR KASIME
“LOADING GEAR
L GEAR PLATE
LOADING GEAR
3. RF CLUTCH ASSY
1) Insert the shaft of the RF CLUTCH ASSY (43) next to the
M SLIDE PLATE (65).
M SLIDE PLATE

4. FL SLIDE PLATE SP
1) Align the marks of the FD GEAR 1 and the FD GEAR 2.
FD GEAR 1
FD GEAR CASE ASS'Y
Fig-4
2) When attaching the FD SLIDE PLATE (68), insert the
protrusion parts into the groove as shown in Fig. 5 (1) and
(2).
JP FD GEAR CASE ASS'Y
we e~= | , FD SLIDE PLATE
: G iD
MAIN CAHSSI
Fig-5
14
5. M SLIDE PLATE/M RELAY GEAR/M GEAR
PLATE ASSY/M GEAR
1) Align the marks of the MGEAR PLATE ASSY (63) and
the M GEAR (62).
2) Attach the M RELAY GEAR (64) while aligning the
marks of the M RELAY GEAR (64) and the M SLIDE
PLATE (65).
FD SLIDE PLATE
M GEAR PLATE ASS'Y
Bi
RELAY
GEAR
NM
GEAR
PLATE
ASS'Y
Rees,
Mee
FO SLIDE PLATE
Fig-6

6.
SUB
PLATE
ASSY
1)
Insert
the
shaft
of
the
S
SOFT
BRAKE
ARM
(56)
into
the
(1)
portion
of
the
MAIN
CHASSIS.
2)
Insert
the
shaft
of
the
S
MAIN
BRAKE
ASSY
(51)
to
the
cam
groove
(2)
portion
of
the
M
SLIDE
PLATE
(65).
3)
Insert
the
shaft
of
the
T
SOFT
BRAKE
ASSY
into
the
4
portion
of
the
MIN
CHASSIS.
4)
Insert
the
shaft
of
the
TMAIN
BRAKE
ASSY
(50)
into
the
(3)
portion
of
the
MAIN
CHASSIS.
5)
Insert
the
shaft
of
the
REVERSE
LEVER
PIN
(57)
into
the
cam
groove
(5)
portion
of
the
M
SLIDE
PLATE.
S MAIN BRAKE ASS’Y z
|
T MAIN BRAKE ASS’Y
T SOFT BRAKE ASS’Y
AIN CHASSIS
Fig-7
7.
CAM
GEAR
ASSY
and
LOADING
LEVER
KASIME
1)
Confirm
that
the
mechanism
is
in
the
unthreaded-end
state.
2)
Attach
the
CAM
GEAR
ASSY
and
LOADING
LEVER
KASIME
so
that
the
post
of
the
LOADING
LEVER
KASIME
(9)
is
inserted
to
the
rear
of
the
CAM
GEAR
ASSY
(58).
CAM GEAR ASS’Y
LAODING LEVER KASIWE
Fig-8
8.
HEAD
CLEANING
ASSY
1)
The
HEAD
CLEANING
ASSY
(20)
must
be
attached
so
that
the
lever
is
positioned
in
the
area
marked
by
the
arrow.
(If
the
lever
is
attached
to
the
incorrect
position,
the
machine
will
not
work
correctly.)
15

9. FRONT LOADING ASSY < Note >
When all parts are assembled, perform loading and
unloading of the CASSETTE HOLDER ASSY manually
by hand. Confirm that the capstan motor rotates as the
loading and unloading are performed. If the capstan
motor does not rotates, check the phase adjustment
FRAME L/A referring to section “5. M SLIDE PLATE/M RELAY
GEAR/M GEAR PLATE ASSY/M GEAR”
1) Establish the “Cassette In” state of mechanism. Insert the
CASSETTE HOLDER ASSY to the FRAME R BLOCK
and to the FRAME L. BLOCK with the “Cassette In” state
of mechanism.
CASSETTE HOLDER ASS'Y
Fig-10
2) Attach the CASSETTE HOLDER ASSY to the FRAME
L and the FRAME R.
3) Be careful that the shaft comes to the right of the lever
when attaching the CASSETTE HOLDER ASSY.
LEVER
FLONT LAODING ASS'Y
Fig-11
4) Attach the FRONT LOADING ASSY (70) while
referring to the FD SLIDE PLATE SP (69) so that the
phase of the gear must not be shifted.
FLONT LAODING ASS'Y
16