AKO 15440 User manual

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1544H002 Ed.01
ON/OFF Controller’s size 48x48 mm
Index
1- VERSIONS AND REFERENCES
MODEL
AKO-15440
AKO-15490
20 to 48 V
100 to 240 V ~ 50/60 Hz
The controller should be installed in a place protected from vibrations, water and corrosive
gases, and where ambient temperature does not surpass the value specified in the
technical data.
In order for the controllers to have IP55 protection, the gasket should be properly installed
between the apparatus and the perimeter of the panel cut-out where it is to be fitted.
In order to give a correct reading, the probe should be installed in a place without heat
influences other than the temperature that is to be measured or controlled.
To fix the unit, place the fasteners in the top and the lower parts and press them to enter
in the controller lateral sliders. Move the fasteners in direction to the panel until the
controller is fixed.
GB
5- ADJUSTMENT AND CONFIGURATION
It should only be programmed or modified by personnel who are fully conversant with the
equipment operation and possibilities.
LED OUT1:
CONTROL indicator activated.
LED AL1: indicator enabled.
Flashing: Alarm 1 detected,
relay deactivated but signalling
maintained.
LED OUT2/AL2:
Alarm 2 indicator enabled.
Flashing with Alarm 2: Alarm2
detected, relay deactivated but
signalling maintained.
5.1 Set Point temperature:
Range according to type of sensor configured:
Pt100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –99,9 ºC to 850,0 ºC ( -148 ºF to 1562 ºF)
J Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . –99,9 ºC to 800,0 ºC ( -148 ºF to 1472 ºF)
K Thermocouple . . . . . . . . . . . . . . . . . . . . . . . –99,9 ºC to 1370,0 ºC ( -148 ºF to 2498 ºF)
Set Point range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .–99,9 to 2500 (ºC / ºF)
Resolution, Set Point and differential . . . . .0,1 or 1 (ºC / ºF) configurable by parameter rES
Accurancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .±0,25% (Pt100, TcJ, TcK)
R1 relay: CONTROL or ALARM 2 (configurable by param. Clo): SPST-NO, 6A, 250V, cosϕ=1
R2 relay: ALARM 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPDT, 5A, 250V, cosϕ=1
Maximum input power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 VA
Working ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 ºC to 55 ºC
Storage ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .–30 ºC to 70 ºC
Installation category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  II under EN 61010-1 Standard
Pollution degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II under EN 61010-1 Standard
Double insulation between the power supply, the secondary circuit and the relay output.
SUPPLLY
2- TECHNICAL DATA
3- INSTALLATION
3.1 Fastening:
PANEL
CUT-OUT
45 mm
45 mm max. 13mm
105 mm
The probe and its lead should NEVER be installed in ducting along with power, control or
power supply wiring.
The power supply circuit should be connected with a minimum 2 A, 230 V, switch located
close to the unit. Power supply cables should be H05VV-F 2x0.5 mm2or H05V-K 2x0.5 mm2.
Section of connecting wires for relays contacts should range from 1 mm2to 2.5 mm2.
3.2 Connection:
4- FRONT PANEL FUNCTIONS
Controller designed to display and control heating or cooling generators, with input for
Pt100, Thermocouple J or Thermocouple K type sensors. Relay outputs may be used for
control and/or alarm. It also has a logic output/input for control/alarm.
1 - Versions and references
2 - Technical Data
3 - Installation
4 - Front Panel functions
5 - Adjustment and Configuration
6 - Menus, parameters and messages
7 - Parameters Transfer
8 - Control and alarms operation
9 - Maintenance
10 - Warnings
1
2
3
4
5
6
15
14
13
12
11
10
TOP R2
Pt100 TC
+
–
+
–
R1
N
L
DIGITAL
Input
SSR Output
SETPRG
OUT1 OUT2/Al2AL1 AT
SV
PV318.0
318.5
DOWN Key
Accepts the alarms and disconnects alarm
outputs. In programming, it makes the displayed
value reduce.
SET Key
Accepts the alarms and disconnects alarm
outputs. In programming, accept the programmed
new value.
SET
UP Key
Accepts the alarms and disconnects alarm
outputs. In programming, it makes the displayed
value increase.
PRG Key
Accepts the alarms and disconnects alarm
outputs. When pressed for at least 3 seconds, the
SP SET POINT temperature value is displayed.
When pressed for 10 seconds display the first
level of menu SPCF of parameters. Exit
programming level.
PRG
The factory SET POINT default value is 0,0 ºC.
- Press PRG key for at least 3 seconds to DISPLAY SET POINT SP. It displays the CURRENT
SET POINT value.
- Press or keys to CHANGE SET POINT into the required value.
- Press SET key to ACCEPT THE NEW SET POINT. The display returns to the CURRENT
TEMPERATURE display status.
5.2 Parameters configuration:
Level 1 Menus
- Press PRG key for at least 10 seconds. We are in the programming LEVEL 1 MENUS and
the first menu “SPCF” is displayed.
- Press key to access the next menu and key to return to the previous one.
- Press PRG key, the controller returns to the CURRENT TEMPERATURE display status.
When PAS is displayed, PASSWORD programmed in PAS1 parameter of PAr menu should
be entered to access programming LEVEL 1 MENUS.
- Press or keys to CHANGE NUMBER and DISPLAY PASSWORD programmed.
- Press SET key to ACCEPT PASSWORD. The first menu “SPCF” will be displayed.
Level 2 Parameters
- In the desired menu of LEVEL 1 MENUS, press key SET. LEVEL 2 PARAMETERS
programming is accessed. The first parameter of the selected menu is displayed on the
screen.
- Press key to access the next parameter and key to return to the previous one.
- Press PRG key, returns to the LEVEL 1 MENUS.
Level 3 Values
- Press SET key to enter and modify the desired parameter.
- Press or keys to CHANGE VALUE.
- Press SET key, ACCEPT THE NEW VALUE and it returns to LEVEL 2 PARAMETERS.
- Press PRG key, it returns at LEVEL 2 PARAMETERS without modify value.
SET
PV
SV 23.5
50.0 PV
SV 0.0
SP PV
SV 23.5
SP
PRG
DISPLAY
SET POINT SP
CHANGE
SET POINT
ACCEPT
THE NEW
CURRENT
TEMPERATURE CURRENT SET POINT NEW SET POINT
3 Sec.

Level 1 Menus and Description
6- MENUS, PARAMETERS AND MESSAGES
Values in the Def. column are factory-set.
10- WARNINGS
9- MAINTENANCE
8- CONTROL 1, CONTROL 2 AND ALARMS OPERATION
SPCF Level 2 Set Point parameters
Level 3 Description Values Min. Def. Max.
Set Point lower limit
(It cannot be set below this value)
LL1 -99,9
HL1
CAn
Set Point upper limit
(It cannot be set above this value)
Sensor calibration (Offset)
99,9 HL1
LL1 999.9 2500
-20,0 0,0 20,0
(ºC/ºF)
(ºC/ºF)
(ºC/ºF)
CFG Level 2 Configuration parameters
Level 3 Description Values Min. Def. Max.
Sensor type selection
(0=Pt100) (1=TcJ) (2=TcK)
PbS 0
HC1
rES
Type of operation in CONTROL
(0= Direct, cold) (1= Reverse, Heat)
Temperature display mode
(0= Integers in ºC) (1= One decimal in ºC)
(2= Integers in ºF) (3= One decimal in ºF)
0 2
0 1 1
0 1 3
Er1 CONTROL status with faulty sensor
(0= OFF) (1= ON) 0 0 1
onoF Level 2 ON/OFF configuration parameters
Level 3 Description Values Min. Def. Max.
CONTROL Differential (Hysteresis)diF1 -50,0
ton1
toF1 Minimum CONTROL time in ON Minimum CONTROL time in OFF
1,0 50,0
0 0 250
0 0 250
(ºC/ºF)
(sec.)
(sec.)
inPt Level 2 Digital INPUT/OUTPUT (I/O, 5-, 6+) and Relays R1, R2 configuration
Level 3 Description Values Min. Def. Max.
Digital Input / Output and R1, R2 relays
(0= Digital Output SSR CONTROL, R1=ALARM 2, R2=ALARM 1)
(1= Digital Input, R1=CONTROL, R2=ALARM 1)
Clo 0 0 1
Cdln Digital Input Configuration if CIo=1
(0= External alarm) (1= Variation in adjust. point) (2= Start-up/Stop) 0 0 2
IPo Digital input status inversion
(0= Closed contact) (1= Open contact) 0 0 1
Digital input enabling delayIdY 0
USI1 Set point SP variation if CdIn=1 0 250 -99,9 0,0 2500
(sec.)
(ºC/ºF)
ALr1 Level 2 Alarm 1 parameters
Level 3 Description Values Min. Def. Max.
Alarm 1 type (0= Max.) (1= Min.) (2= Max. + Min.)tAL1 0
AHt1
ALt1 Maximum for Alarm 1 Minimum for Alarm 1
0 2
-99,9 999,9 2500
-99,9 -99,9 2500
Alarm 1 configuration
(0= Absolute) (1= Related to set point SP)
ACo1 0 0 1
(ºC/ºF)
(ºC/ºF)
(ºC/ºF)
Adl1 Alarm 1 differential 1,0 1,0 20,0(ºC/ºF)
AdE1 Alarm 1 delay from the moment at which it should enabled 0 0 250(min.)
Ado1 Alarm 1 delay at start-up 0 0 250(min.)
ALr2 Level 2 Alarm 2 parameters (If Clo=0, R1= Alarm 2)
Level 3 Description Values Min. Def. Max.
Alarm 2 type (0= Max.) (1= Min.) (2= Max. + Min.)tAL2 0
AHt2
ALt2 Maximum for Alarm 2 Minimum for Alarm 2
0 2
-99,9 999,9 2500
-99,9 -99,9 2500
Alarm 2 configuration
(0= Absolute) (1= Related to set point SP)
ACo2 0 0 1
(ºC/ºF)
(ºC/ºF)
(ºC/ºF)
Adl2 Alarm 2 differential 1,0 1,0 20,0(ºC/ºF)
AdE2 Alarm 2 delay from the moment at which it should enabled 0 0 250(min.)
Ado2 Alarm 2 delay at start-up 0 0 250(min.)
PAr Level 2 General parameters
Level 3 Description Values Min. Def. Max.
Initial parameters
(1= YES, configure to “Def” and exit programming)
PdE 0
Ptr
PAS1
Parameters transfer
(0= Disabled) (1= Send) (2= Receive)
Password to parameters and information
0 1
0 0 2
0 2 999
Clean the controller surface with a soft cloth and soap and water. Do not use abrasive
detergents, petrol, alcohol or solvents
The use of the unit without observing the manufacturer’s instructions may alter its safety
qualification.
To ensure correct operation of the apparatus, only probes supplied by AKO should be used.
REMARK: If no key is pressed for 25 seconds in either of the previous steps, the controller
will automatically return to the CURRENT TEMPERATURE display status without modifying
any of the parameters values.
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MESSAJGS
AH1
AH2
AL1
AL2
EAL
StoP
E1
EE
rA
PAS
Flashing with temperature. Sensor temperature exceeds the parameter programmed in AHt1
Flashing with temperature. Sensor temperature exceeds the parameter programmed in AHt2
Flashing with temperature. Sensor temperature is lower than the parameter programmed in ALt1
Flashing with temperature. Sensor temperature is lower than the parameter programmed in ALt2
Flashing with temperature. Active digital input
Stopped controller if CdIn=2 and digital input enabled
Sensor failure (Open circuit, crossed, temperature out of range)
EEPROM memory failure
RAM memory failure
Password request to enter programming parameters
7- PARAMETERS TRANSFER
AKO-14918, portable server, with no
power supply, in which parameters
programmed in a powered controller can
be copied by transfer. Parameters can be
transferred again from the server to
other identical powered controllers.
AKO-14918
Transfer
Power supply
Programming
PRG
PASSWORD
IF PROGRAMMED
CURRENT
TEMPERATURE LEVEL 1 MENUS LEVEL 2 PARAMETERS LEVEL 3 VALUES
PRG
SET
10 Sec.
SET SET SET
PV
SV SPCF PV SV -99.9
LL i PV
SV 27.5
LL i
PV
SV CFG PV SV 0PV SV 2
PV
SV
PV
SV 0
PA5I PV
SV I
PA5I
PV
SV 23.5
50.0 PV
SV 0
PAS PV
SV 2
PAS
PRG
PRG
PRGPRG
IF PAS1=0
PASSWORD
REQUEST DISPLAY PASSWORD
CHANGE
NUMBER
ACCEPT
PASSWORD
EXIT
PROGRAMMING EXIT TO LEVEL 1 EXIT TO LEVEL 2
DISPLAY
PARAMETER
CHANGE
VALUE
ACCEPT
THE NEW
HC1=1
REVERSE operation
ON
OFF
SP1
Start
SP1 + diF1
Stop
VALUE
diF1 > 0
ON
OFF
SP1
Stop
SP1 - diF1
Start
VALUE
diF1 < 0
DIRECT operation
HC1=0
SP1
Stop
SP1 + diF1
Arranque
VALUE
diF1 > 0
SP1
Start
SP1 - diF1
Stop
VALUE
diF1 < 0
Alarm 1 Operation
Alarm 2 Operation
ACo2 is the Alarm 2 configuration parameter
ACo1 is the Alarm 1 configuration parameter
tAL1=1 (Min.) tAL1=0 (Max.)
AL1 AL1
If ACo1=0
If ACo1=1
ON
OFF
ALt1
SP1 + ALt1
Start
ALt1 + Adi1
SP1 + ALt1 + Adi1
Stop
AHt1 – Adi1
SP1 + AHt1 – Adi1
Stop
AHt1
SP1 + AHt1
Start
VALUE
tAL2=1 (Min.) tAL2=0 (Max.)
AL2 AL2
If ACo2=0
If ACo2=1
ON
OFF
ALt2
SP1 + ALt2
Start
ALt2 + Adi2
SP1 + ALt2 + Adi2
Stop
AHt2 – Adi2
SP1 + AHt2 – Adi2
Stop
AHt2
SP1 + AHt2
Start
VALUE
AKO ELECTROMECÀNICA, S.A.L.
D.L: B-
351544002 REV.00 2006
Av. Roquetes, 30-38
08812 Sant Pere de Ribes (Barcelona)
e-mail: [email protected]
Tel. [phone] Fax [phone]
Apartado (P.O. Box), 5
08800 Vilanova i la Geltrú (Spain)
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