Aktilite CL128 User manual

SERVICE MANUAL
Aktilite CL128
Ver 1. 3
Photoc ure ASA
Hoffsveien 48
NO- 0377 OSLO, Norway
Phone: [phone]
www.photocure.com

Service Manual Aktilite CL128
Version 1. 3 Page 2 of 41
SERVICE MANUAL
Aktilite CL128
Any kind of service should only be carried out by authorised personnel.
Refer to the User Manual for further information regarding safety and precautions.
TABLE OF CONTENTS
1 ASSEMBLY OF AKTILITE CL128 LAMP WITH PAR ALLEL ARM..................... 3
1.1 M ATERIAL /E QUIPMENT.................................................................................................. 3
1.1.1 Tools needed for the assembly of lamp with fixed lamp head................................3
1.1.2 Tools need ed for the assembly of lamp with detachable lamp head ...................... 3
1.2 R EADY T ESTED S YSTEM E LECTRONICS M ODULE (128 -0- 439) ASSEMBLY..................... 4
1.3 HO USING TOP MODULE (128 -0- 610) ASSEMBLY ............................................................. 5
1.4 L IGHT MODULE (128 -0- 750) .......................................................................................... 6
1.5 G LUE LENSES ................................................................................................................. 6
1.6 P OSITIONING ARM MODUL E (128 -0- 400) ASSEMBLY ...................................................... 7
1.6.1 Fixed lamp head ..................................................................................................... 7
1.6.2 Detachable lamp head............................................................................................ 8
1.7 H OUSING BOTTOM MODULE (128 -0- 820) ....................................................................... 9
1.8 H OUSING BACK MODULE (128 -0- 810) ASSEMBLY .......................................................... 9
1.9 L AMP HEAD MODULE (128 -0- 200) ASSEMBLY..............................................................10
1.9.1 Fixed lamp head ...................................................................................................10
1.9.2 Detachable lamp head..........................................................................................11
1.9.3 Disassemly and Assembly of the lamp slide series............................................12
1.10 S TOP BLOCK MODULE (TS1 -0- 250) ASSEMBLY ............................................................27
1.11 L AMP INCLUDING PARALL EL ARM ASSEMBLY...............................................................28
1.11.1 Fixed lamp head (128 -0- 250)...............................................................................28
1.11.2 Detachable lamp head (128 -0- 252)......................................................................29
1.12 P ARALLEL ARM WITH LAM P HEAD HOLDER UNIT A SSEMBLY ........................................31
1.12.1 Fixed lamp head (128 -0- 210)...............................................................................31
1.12.2 Detachable lamp head (128 -0- 212)......................................................................32
1.13 L ABELS PLACEMENT DESC RIPTION ...............................................................................33
2REPLACING THE DC POW ER PLUG.......................................................................34
3 ASSEMBLY OF AKTILITE CL128 POWER SUPPLY.............................................35
3.1 M ATERIAL /E QUIPMENT................................................................................................35
3.2 PS ELECTRONICS MODULE (128 -0- 330) ASSEMBLY......................................................36
3.3 PS HOUSING MODULE A (128 -0- 310) ASSEMBLY..........................................................37
3.4 PS HOUSING MODULE B (128 -0- 320) ASSEMBLY..........................................................38
3.5 P OWER SUPPLY (128 -0- 300) ASSEMBLY.......................................................................39
4 ERROR CO DES ..............................................................................................................40

Service Manual Aktilite CL128
Version 1. 3 Page 3 of 41
This service manual is primarily meant for mechanical repairs and covers both Aktilite CL128 lamps
with fixed and deta chable lamp head .
The electronic control board in the lamp head has to be programmed with the parameters to match the
calibrated light module. If the electronic control board is faulty then the complete board is changed and
programmed with the original p arameters for the light module . These can only be r etrieved from the
Device History Record for the lamp kept at the factory and entering the device factory programming
mode can only be done by trained service personnel. The light module consist of led arra ys, heat sink
and lenses. If a led diode is faulty then the complete light module is changed.
If a power supply electronics board is faulty, a new tested power supply can be obtained from
Photocure. However, this has to be tested for leakage current, eart h continuity and withstanding voltage
test by qualified personnel.
1 Assembly of Aktilite CL128 Lamp with Parallel Arm
1.1 Material/Equipment
1.1.1 Tools needed for the assembly of lamp with fixed lamp head
Required tools
# of
items
Description
1 Screwdriver, Pozidrive 1
1 Screwdriver, Pozidrive 2
1 Screwdriver, Torx T 7
1 Screwdriver, Torx T 10
1 Screwdriver, Torx T 20
1.1.2 Tools needed for the assembly of lamp with detachable lamp head
Required tools
# of
items
Description
1 Screwdriver, Pozidrive 1
1 Screwdriver, Pozidrive 2
1 Screwdriver, Torx T 10
1 Screwdriver, Torx T 15
1 Screwdriver, Torx T 20
1 Allen key, 5mm Umbraco
1 Press nut tool
1 Crimping tool LEMO DPC.91 - 701V
1 Locator male DCE.91.135.BVC
1 Locator female DCE.91.130.BVM
1 Ex traction tool LEMO DCF.91.133.5LT

Service Manual Aktilite CL128
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1.2 Ready Tested System Electronics Module (128 -0- 439 ) assembly

Service Manual Aktilite CL128
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1.3 Housing top module (128 -0- 610) assembly
Required items
Part # # of items Description
128 -0- 978 1 Housing top (mould ed plastic)
128 -1- 637 1 Housing top slide bearing
128 -1- 932 5 Screw PT4x16 countersunk
128 -1- 626 1 Housing right (moulded plastic)
128 -1- 628 1 Housing left (moulded plastic)
128 -1- 931 4 Screw PT4x25
128 -1- 636 1 User interface (foil keyboard w/ta il)
Rubbing alcohol (fat free)
Assembly description
Step 1) Assemble the housing top slide bearing (128 -1- 637) to the housing top (128 -0- 978) using
the five countersunk PT4x16 screws (128 -1- 932).
Step 2) Assemble the housing left (128 -1- 628) and housing right (128 -1- 626) to the housing top
(128 -0- 978) using the four PT4x25 screws (128 -1- 931).
Step 3) Clean the recessed area at the top of the housing top (128 -0- 978) using a cloth and rubbing
alcohol
Step 4) Glue the Key Touch panel (128 -1- 636) to the housing top (128 -0- 978).