Albany ACS-50 User manual

6410T0008_REV_G
USER MANUAL
ACS-50 CONTROL PANEL
ASSA ABLOY ENTRANCE SYSTEMS
975-A Old Norcross Road
Lawrenceville, Ga 30046
800-252-2691 Tel
770-338-5034 Fax
www.albanydoors.com

Part # 6410T0008 Rev.F
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Table of Contents
ACS-50 CONTROLLER SPECIFICATIONS ...................................................................................................................................... 3
ACS-50 ELECTRICAL PRACTICES .................................................................................................................................................. 4
ACS50 Control Panel Interior (Single speed) .................................................................................................. 5
ACS-50 Motherboard Layout .......................................................................................................................... 6
ACS50 Control Panel Interior (Two speed) ..................................................................................................... 6
WIRING TO PANEL ....................................................................................................................................... 9
Incoming Power ............................................................................................................................................................................ 9
Voltage Selector Jumper (J2) ........................................................................................................................................................ 9
Wiring of the Motherboard ........................................................................................................................................................... 9
ACS-50 SETTINGS AND ELECTRICAL STARTUP ...................................................................................................................... 11
CPU Card Switch Settings ............................................................................................................................. 11
(SW2) Rotary Selector Switch for Closing Time ........................................................................................................................ 11
Table 2 – Sw2 Settings ................................................................................................................................... 11
Setting of Opening and Closing Functions .................................................................................................... 12
Table 4 – Led Indication of the CPU Card .................................................................................................... 13
Electrical Start Up .......................................................................................................................................... 14
Micro switch ............................................................................................................................................................................... 14
Contact point ............................................................................................................................................................................... 14
Limit Switch Coarse Adjustment ................................................................................................................................................ 15
Turning on the Door Controller .................................................................................................................................................. 15
Phase Check ................................................................................................................................................................................ 15
Hold-to-Run-Function ................................................................................................................................................................. 16
Input Device Check ..................................................................................................................................................................... 16
Limit Switch Fine Adjustment .................................................................................................................................................... 16
The Crash-Function ..................................................................................................................................................................... 16
Runtime Monitoring .................................................................................................................................................................... 17
Safety Circuit Limit Box (GFA Drives Only) ............................................................................................................................. 17
Photocell Cut-off (GFA Drives Only) ......................................................................................................................................... 17
Inertia Brake Wiring (if Equipped) ............................................................................................................................................. 17
Pressure Switch Adjustment (if Equipped) ................................................................................................................................. 18
TROUBLESHOOTING ...................................................................................................................................................................... 19
WD501-BF002 = ACS50 1 Speed - Bonfiglioi Motor & Limit Diagram – Models 570 & 670 ................................................ 21
WD501-BF003 = ACS50 2 Speed - Bonfiglioli Motor & Limit Diagram - Models 570 & 670 ................................................ 22
WD501-BF007 = ACS50 1 Speed - Bonfiglioli Motor & Limit Diagram - Model 392 ............................................................ 23
WD501-BF006 = ACS50 1 Speed - Bonfiglioli Motor & Limit Diagram Model 230 .............................................................. 24
WD501-BF005 = ACS50 2 Speed - Bonfiglioli Motor & Limit Diagram Model 230.............................................................. 25
WD501-BF008 = ACS50 Bonfiglioi Motor & Limit Diagram – Model 392 .............................................................................. 26
WD501-0V000 = ACS50 Ovitor Motor & Limit Diagram ......................................................................................................... 27
WD501-GF002 – ACS50 GFA Operator Wiring 1-Speed .......................................................................................................... 28
WD501-GF001 - ACS50 GFA Operator Wiring 2-Speed .......................................................................................................... 29
WD502-0000-1 = Door Control Wiring Electric Edge and Crash Sensor .................................................................................. 30
WD503-PC000 = Reversing Photocell Wiring ........................................................................................................................... 31
WD504-0000 = ACS50 Actuator Options .................................................................................................................................. 32
WD502-0000A = Interlocking two ACS50 Units ....................................................................................................................... 33
ACS50 Contactless Safety Edge Wiring (if equipped) ............................................................................................................... 34
Blanking Light Curtain Photocell Wiring ................................................................................................................................... 35
ACS 50 Floor Loop 2Posi Selector Switch ................................................................................................................................. 36
CONTROL PANEL REPLACEMENT PARTS ................................................................................................................................. 37

Part # 6410T0008 Rev.F
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ACS-50 CONTROLLER SPECIFICATIONS
ACS50 SPECIFICATIONS VALUES
SUPPLY VOLTAGE:
208-240 VAC 3-PHASE
440-480 VAC 3-PHASE
575-600 VAC 3-PHASE
MAXIMUM CURRENT: 10 AMPS
TEMPERATURE, MINIMUM: -4 F, -20 C
TEMPERATURE, MAXIMUM: +131 F, +55 C
ENCLOSURE PROTECTION CLASS:
NEMA 1, 3R, 4, 12 AND 13
NOTE: 4X STAINLESS OPTIONAL
DIMENSIONS: 11.8“W X 15.75“H X 8.25“ DEEP
WEIGHT: 24 LBS
ALBANY DOOR SYSTEMS RAPID ROLL DRIVE UNITS
1-speed brake motor 2-speed brake motor Unit
Output power 1.5 1.5/1 HP
Voltage 208-240 440-480 550-600 208-240 440-480 550-600 VAC
Current 4.9 2.5 1.85 4.9/3.6 2.5/1.8 1.87/1.36 A
NEMA 12 / 13 12 / 13
Protection Thermal Switch Thermal Switch
WARNING
DO NOT INSTALL, OPERATE, OR SERVICE THIS PRODUCT UNLESS YOU
HAVE READ AND UNDERSTAND THE SAFETY PRACTICES, WARNINGS,
INSTALLATION, AND MAINTENANCE INSTRUCTIONS CONTAINED IN THIS
MANUAL.

Part # 6410T0008 Rev.F
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ACS-50 ELECTRICAL PRACTICES
WARNING
THE ACS-50 CONTROL BOX CONTAINS HIGH VOLTAGE. QUALIFIED ELECTRICAL
PERSONNEL SHOULD PERFORM THE FOLLOWING PROCEDURES ONLY. WIRING AND
CONTROL PANEL MOUNTING (ANCHORING) MUST MEET ALL LOCAL, STATE, FEDERAL,
INTERNATIONAL, OR OTHER GOVERNMENT AGENCY CODES.
FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH.
THE CONTROL PANEL SHOULD BE MOUNTED APPROXIMATELY 48 INCHES OFF OF THE
FINISHED FLOOR FOR EASE OF TROUBLESHOOTING AND SERVICE. WIRING FOR POWER,
(MOTOR AND BRAKE) SHOULD BE A MINIMMUM OF 14AWG. FOR CONTROL WIRING,
SHOULD BE A MINIMUM OF 18 AWG.
1. NOTE: REFERENCE FIGURE BELOW AS A GUIDE FOR MAKING THESE WIRE
CONNECTIONS TO THE UNIQUE WAGO STYLE TERMINALS.
WARNING
A SEPERATE FUSED DISCONNECT IS REQUIRED FOR
PROTECTION OF THE DRIVE AND CONTROL SYSTEM.
THIS DISCONNECT IS TO BE SUPPLIED BY OTHERS. THE
DISCONNECT PROVIDED ON THE CONTROL BOX IS NON-
FUSED. ALL CONDUIT PENATRATIONS MUST BE IN THE
BOTTOM OF THE CONTROL PANEL ENCLOSURE. TOP
PENATRATION OF THE ENCLOSURE CAN VOID
WARRANTY.
1. Insert a mini screwdriver in the operating
slot, located on the top of the terminal, up to the
stop.
2. The screwdriver blade holds the clamping
spring open automatically so that the conductor
can be introduced into the clamping unit
3. Insert the wire into the block.
4. Withdraw the screwdriver – the conductor is
automatically clamped.

Part # 6410T0008 Rev.F
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ACS50 Control Panel Interior (Single speed)

Part # 6410T0008 Rev.F
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ACS-50 Motherboard Layout
The following refers to the layout of the motherboard inside the ACS 50 control box:
ACS50 Control Panel Interior (Two speed)
Contactor
”KM1” and ”KM2”
Control Fuses, FU1 – FU6
Cycle Counter
CPU Card Slot
Brake Rectifier (230VAC)
Panel Disconnect, Non-
fused
Voltage Selector Jumper,
J2
Motherboard
Contactor
”KM3” 2- Speed Only”
Motor lead wiring

Part # 6410T0008 Rev.F
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Figure 7 – Single Speed Motherboard

Part # 6410T0008 Rev.F
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Figure 8 – Two Speed Motherboard

Part # 6410T0008 Rev.F
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WIRING TO PANEL
Incoming Power
Three Phase power coming from a FUSED DISCONNECT is wired into T1, T2, and T3. Located on the
disconnect.
Voltage Selector Jumper (J2)
Check J2 for the proper incoming voltage level. This jumper wire comes from the motherboard and is
terminated on a terminal below the control transformer. This is factory preset and should not normally need
to be changed.
Pneumatic safety edge (if equipped)
The pneumatic edge pressure switch is wired to a set of terminals 7A and 8A for rapid roll doors, which is
mounted on the din rail right below the motherboard. (Required for door operation.) Re-Coil-Away and Rapid
Roll 392 doors do not have this resistor in the control panel but located on the end of the safety edge
Electric Edge Connection (if equipped)
Connect the electric edge directly to terminals 7 and 8 (edge is not adjustable). To test, (turn power on)
bump the rubber safety edge with your hand observe LED 6 (see Figure 5 for location), it should flash on
briefly. The edge is now operational.
Ground Bar
All grounds coming into the panel should be terminated on the ground bar at the bottom of the panel.
Wiring of the Motherboard
The motherboard component layout and numbering is shown in Figure 7 for ONE-speed motors, and in
Figure 8 for TWO-speed motors. Also refer to wiring diagrams on pages 18-30 for the following: Ovitor
motors Figure 9, for Bonfiglioli motors Figure 10, for GFA drives. Table 1 shows the motherboard terminal
listing and descriptions. For any additional external devices consult factory for wiring details.
Figure 10 Figure 11
Figure 9

Part # 6410T0008 Rev.F
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Table 1 - Mother Board Terminal Wiring
Terminal Notice Description
T3, N, N NOT USED Mains output (
NOT USED
)
U,V,W Motor (Single Speed) (Din rail mounted on Version 2 board)
U2,V2,W2 Motor (Two Speed) (Din rail mounted on Version 2 board)
1 & 2 Stop1 N.C.
1A & 2A Inertia Brake if applicable Stop2 N.C.
3 & 4 Open N.O.
3A & 4A Open N.O.
5 & 6 Close N.O.
5A & 6A Close N.O.
7 & 8 Electric Edge option Electric Safety edge, resistor principle, 8,2kOhm
7A & 8A Pneumatic Edge option Pneumatic Safety Edge With Seriesed 8.2kOhm resistor
9 & 10 Limit switch “Door opened”
12 & 13 Limit switch “Door closed”
20
See WD503-PC000 for details
Safety photocell 1 – power (DC-)
21 Safety photocell 1 - power (DC+) Switched for self test
22 Safety photocell 1 - power (DC+)
23 Safety photocell 1 - Signal
20A
See WD503-PC000 for details
Safety photocell 2 – power (DC-)
21A Safety photocell 2 - power (DC+) Switched for self test
22A Safety photocell 2 - power (DC+)
23A Safety photocell 2 - Signal
33 Output, 24VDC Negative
33A
34 Output, 24VDC Positive
34A
35 & 36 Motor Thermal switch contact (jumper to 36 if not used)
37 & 38 Hoist or Brake disengagement (jumper to 38 if not used)
45 & 46 Optional Crash sensor (jumper to 46 if not used)
53 & 54 Reserve, input
55 & 56 Reserve, output
63 & 64 Output, 24V AC
70 & 71 BRAKE 180VDC output (not used on Ovitor motors)
74 Optional Dry contact contact “Door opened” (Common)
Dry contact contact “Door opened” (N.O.)
Dry contact contact “Door opened” (N.C.)
75 Optional
76 Optional
77 Optional Dry contact contact “Door closed” (Common)
Dry contact contact “Door closed” (N.O.)
Dry contact contact “Door closed” (N.C.)
78 Optional
79 Optional
80 Optional Dry contact contact “Warning light”
80A Optional
81 Optional Dry contact contact “Warning light”
81A Optional
82 Optional Dry contact contact “ Alarm, Door not ready to work” (N.O.)
83 Optional Dry contact contact “ Alarm, Door not ready to work” (Common)
84 Optional Dry contact contact “ Alarm, Door not ready to work” (N.C.)
N.O. = Normally Open circuit N.C. = Normally Closed Circuit