ALEX ORIGINAL 7486-1203 User manual

ALEX ORIGINAL RESERVE THE RIGHT TO MAKE CHANGES IN ITS PRODUCTS WITHOUT ADVANCED NOTICE.
KINDLY VERIFY THAT THE INSTALLATION DRAWINGS AND COMPONENTS ARE COMPATIBLE WITH THE SPECIFIC VEHICLE.
DUE TO UNANNOUNCED CHANGES IN THE VEHICLES, BEFORE ORDERING,
ELECTRIC DOORS & STEPS
MERCEDES SPRINTER 2006-2017
VOLKSWAGEN CRAFTER 2006-2016
EURO 4,5,6
P.N.7486-1203
(Operated either via vehicle’s original remote’s key,
or the original handle of the sliding door)
(ESD) ELECTRIC SLIDING DOOR
06.20
ESD 1689

01.18
ESD 1001
ELECTRIC SLIDING DOOR
MERCEDES SPRINTER,
VOLKSWAGEN CRAFTER REQUIRED TOOLS
PAGE 1
Ø10mm (3/8")
BLACK MARKER
Ø14mm (9/16")
5.5mm
8mm
10mm
15mm
3/8"
Ø27mm (1.1/16")
Ø3mm (1/8")
Ø6mm (1/4")
Ø8mm (5/16")
Ø10mm (3/8")
Ø12mm (1/2")
15mm
1/4"
10mm
8mm
4mm
5mm
6mm
CR
MV M10
30
45
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BLACK MARKER
ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19ESD 1002
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PAGE 2
3
1
*
!
1
TEMPLATE
(2 PIN)
POSITION
DRILLONLY
ONE WALL
DRILL 9 HOLES Ø3mm
MAIN DRIVE ASSY.
TEMPLATE
P.N. 2032-325

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
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PAGE 3
ESD 1003
ENLARGE 2
HOLE TO Ø6mm
ENLARGE HOLE TO Ø27mm
4
6
5
AFTER CUTTING THE OPENING FILE
AND COVERWITH PAINT TO
PREVENT CORROSION
5mm
CUT AWAY AS SHOWN
&FILE OPENING
ENLARGE 4
HOLE TO Ø8mm

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ESD 1004
2SCREWS 5x19
SELFDRIVING
10mm
AFTER CUTTING
THE OPENING
COVERWITH PAINT
TO PREVENT CORROSION
ELECTRIC SLIDING DOOR
7
8
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
CUT AND DISCARD
FRONT WHEEL
P.N. 2032-321
2 BOLTS M6x15
+SELFLOCKING NUTS

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
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9
10 11
12 13
PAGE 5
DRILL 4 HOLES
Ø6mm AND
REMOVE
TEMPLATE
ENLANGE 4
HOLES 10
Ø14mm
BLACK MARKER
2 SCREWS 5x19
(SELF DRILLING)
AFTER CUTTING
THE OPENING AND COVER
WITH PAINT TO PREVENT
CORROSION
*
05.19ESD 1005
*
MUST BE UP
CUT
TEMPLATE FOR
LOCK
P.N. 2032-275

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
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PAGE 6
14
15
16
BLACK MARKER
DISCARD
05.19ESD 1006
BLACK MARKER
MARK AND
REMOVE
ORIGINAL
BOLTS
INSTALL PLATE
ACCORDING TO THE MARK.
MARK THE LOWERSIDE
AND REMOVE TEMPLATE
BEND AS SHOWN

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
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PAGE 7
18
20
19
SOCKETHEAD
BOLT M6x65
17
05.19ESD 1007
INSTALL
ACCORDING
TO THE MARK ON
(FIG.15)
2 SUNKHEAD
BOLTS M8x30
LOCK ASSY.
P.N. 2032-274
MOTOR
P.N. 5110-2172
GRIND AWAY AS MARKED
AND COVERWITH PAINT
TO PREVENT CORROSION
LOCKING LATCH
P.N. 2901-007

05.16
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ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
21
22
TO ACTUATOR
MICROSWITCH
AND ACTUATOR ASSEMBLY
PAGE 8
ESD 1009
2
ROUTE WIRES
THROUGH ORIGINAL CHAIN
1
2
3
4
1
2
3
4
ELECTRONIC
CONTROL BOX RELOCATE
UNDER CO-DRIVERSEAT
SIGNAL TO OPEN
ORIGINALLOCK
SEE ( PAGE 23 PLUG No3 )
GREENWIRE
1
REMOVE
BEFORE REMOVING
THE LOWER DOOR ARM,
MAKE SURE TO PROTECT
THE DOORFROM DAMAGING
THE VEHICLE SIDE AND
SUPPORT THE DOOR.
DISMANTLE THE ARM.
SEE (FIG. 23 AND 24)
DOOR SUPPORT
ORIGINAL PLUG
!
!

05.19
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ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
23
24
BLACK MARKER
REMOVE
25
PAGE 9
PAGE 9
ESD 1010
REINSTALL ALL
PARTS BACK
RE-ROUTE ORIGINAL CABLE
SEE (FIG. 27)
CUT AWAY
AS SHOWN
1. MARK LOWER ARM.
2. PROTECT THE DOOR FROM DAMAGING THE VEHICLE SIDE. (FIG. 22)
3. SUPPORT THE DOOR IN ORDER TO PREVENT THE DOOR FROM
FALLING. (FIG. 22)
4. DISCONNECT THE LOWER DOOR ARM.(2 BOLTS)
5. DISCONNECT THE LOWER CABLE.
6. CUT THE ORIGINAL LOWER CABLE (AS SHOWN ON FIG. 25).
7. REINSTALL ALL PARTS BACK ACCORDING TO THE MARK.
*THE ORIGINAL CABLE SHOULD BE CONNECTED TO THE LEVER ON
THE ACTUATOR ASSY. ( SEE FIG. 27)
!

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
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26
ESD 1008
PAGE 10
REMOVE COVER PANEL.
REINSTALL AFTER
INSTALLING
THE ACTUATOR ASSEMBLY

CABLE ADJUSTMENT
05.19
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ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
27
ORIGINAL CABLE
RE-ROUTE
ORIGINAL CABLE
FASTEN UNIT AS
SHOWN USING
5SCREWS 5x19
(SELFDRILLING)
PAGE 11
ESD 1011
!
MICROSWITCH SHOULD NOT BE
PRESSEDWHEN DOOR HANDLES
ARE NOT BEING PULLED
!
ACTUATOR ASSY.
P.N. 2032-2761
NEW CABLE
P.N. 2032-251
MOTOR
P.N. 5110-2182
2
3
WIRE HARNESS
TO ELECTRONIC
CONTROL BOX
RE-ROUTE ORIGINAL
CABLE FROM LOWER
DOOR ARM.
ADJUSTING
BOLTS
LEVERFOR
MICROSWITCH
CABLE
RELEASE 2 BOLTS AND ADJUST
THE CABLE ACCORDING
THE DRAWINGS
4
2
3 4
, ,
1. DISCONNECT ORIGINAL
CABLE FROM INSIDE
DOOR HANDLE.
2. RE-ROUTE ORIGINAL
CABLE TO LOWER
ACTUATOR ASSY.
3. CONNECT NEW CABLE
(P.N. 2032-251) TO INSIDE
DOOR HANDLE AND UPPER
ACTUATOR ASSY.
1
2
3

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
06.20
PAGE 12
ESD 1012
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VIEW A
29
DRILL Ø3mm AND
ENLARGE Ø6mm
29A
ORIGINAL DOOR SLIDING
MECHANISM
A
B
*
STOPPER
DOOR CONVEYOR
TEMPLATE
P.N. 2032-328
DRILL Ø3mm AND
ENLARGE Ø6mm
*
DOOR CONVEYOR
TEMPLATE
P.N. 2032-328
STOPPER
OPTION B
ORIGINAL DOOR SLIDING
MECHANISM
OPTION A
DRILLING MUST BE PARALLEL
TO THE SIDE OF THE VEHICLE
!

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
06.20
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PAGE 13
ESD 1013
32
REMOVE
30
2 BOLTS M6x15
+LOCKWASHERS
31
CONVEYOR
BRACKET
P.N. 2032-323
BELT CLAMP A
P.N. 2032-331
ONLY FOR LONG &
EXTRA LONG BODY
STOPPER
*
REAR WHEEL
TEMPLATE
P.N. 2032-327
2 PINS FOR
BELT CLIP
P.N. 2471-574
INSTALL 2 BOLTS M6x20
+SELFLOCKING NUT M6
!
4325 (170")
6961 (274") LONG
7361 (290") E.LONG

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
PAGE 13A
ESD 1014
34
MARK AND REMOVE
TEMPLATE
*
2 BOLTS M6x15
+SELFLOCKING NUTS
ENLARGE 2 HOLES
TO Ø27mm AND CUT
ACCORDING THE MARK
ENLARGE
2 HOLES TO Ø6mm
REAR WHEEL
P.N. 2032-324
35 35A
33
DRILL 8 HOLES Ø3mm
ONLY FOR LONG &
EXTRA LONG BODY
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REAR WHEEL COVER
P.N. 3801-855
2 SCREWS
4325 (170")
6961 (274") LONG
7361 (290") E.LONG
SILICON
PLEASE APPLY
SILICON LAYER
FOR INSULATION
!

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
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PAGE 14
ESD 1174
35C
35B
REMOVE
DISCARD
35D
*
STOPPER
CUT AWAY
AS SHOWN
CUT AWAY
AS SHOWN
ONLY FOR
SHORT BODY
REINSTALL
REAR WHEEL
TEMPLATE
P.N. 2032-327
!
3665 (144")
5910 (232")
ORIGINAL COVER

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19ESD 1175
35F
MARK AND REMOVE
TEMPLATE
*
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35E
DRILL 8 HOLES Ø3mm
ENLARGE 2 HOLES
TO Ø27mm AND CUT
ACCORDING THE MARK
ENLARGE
2 HOLES TO Ø6mm
REAR WHEEL
P.N. 2032-324
35
2 BOLTS M6x15
+SELFLOCKING NUTS
REAR WHEEL
P.N. 2032-324
35G
2 BOLTS M6x15
+SELFLOCKING NUTS
SILICON
PLEASE APPLY
SILICON LAYER
FORINSULATION
35H
PAGE 14A
ONLY FOR
SHORT BODY
REUSE ORIGINALPLASTIC (FIG. 35C)
3665 (144")
5910 (232")

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
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PAGE 17
ESD 1017
41A
FRONT
BELT ROUTING
41
BELT 335cm
2 BOLTS M5x15
+STARWASHER
1. CLOSE THE DOOR.
2. RELEASE BELT FROM REAR BELT CLAMP.
3. STRETCH THE BELT AND CUT ACCORDING
THE DRAWING, LEAVING 8TEETH.
7 1 TEETH
BELT LENGTH ADJUSMENT
!
REAR BELT
CLAMP
P.N. 2032-332
P.N. 3119-350
+
-
3.
INSTALL 2 BOLTS M6x15
+SELFLOCKING NUT M6

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
PAGE 18
ESD 1018
42
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43
ORIGINAL FUSE BOX
AFTERIGNITION
UPPERELECTRIC
MOTOR
MAIN DRIVE
ASSY. MOTOR
ACTUATOR
SIGNAL TO OPEN
ORIGINALLOCK
SEE (FIG. 21)
ELECTRONIC CONTROL
BOX No.298S
SEE (FIG. 21)
P.N. 1740-298S
BATTERY
DOOR SWITCH V.S.S (VEHICLE
SPEEDSENSOR)
SEE (FIG. 45)
ORIGINAL YELLOW / BLACK WIRE
IN GREY PLUG C1 PIN No3
IN FUSE BOX.
HIGH ROOF ONLY!

ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VW CRAFTER 2006-2016
05.19
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PAGE 19
ESD 1019
44
45
DISCARD
1
2
3
4
V.S.S (VEHICLE SPEEDSENSOR) SPEED OPTION
PIN No 9
ORIGINAL BLACK PLUG
IN THE INSTRUMENT PANEL
DOOR
SWITCH
INSERT AND
BEND LEVERS
AS SHOWN
DOOR SWITCH
P.N. 1050-8261
SWITCH
BRACKET
P.N. 2032-305