ALEX ORIGINAL 7486-1313 User manual

ALEX ORIGINAL RESERVE THE RIGHT TO MAKE CHANGES IN ITS PRODUCTS WITHOUT ADVANCED NOTICE.
KINDLY VERIFY THAT THE INSTALLATION DRAWINGS AND COMPONENTS ARE COMPATIBLE WITH THE SPECIFIC VEHICLE.
DUE TO UNANNOUNCED CHANGES IN THE VEHICLES, BEFORE ORDERING,
ELECTRIC DOORS & STEPS
(Operated either via vehicle’s original remote’s key,
or the original handle of the sliding door)
P.N.7486-1314 (SHORT)
(Operated via vehicle’s original remote’s key)
P.N.7486-1313 (SHORT)
VOLKSWAGEN T-5 FROM 2005
VOLKSWAGEN T-6 FROM 2015
(ESD) ELECTRIC SLIDING DOOR
06.20
ESD 1703

T20
TAP M5
1
TAP M5
2
TAP M5
3
Ø10mm (3/8")
3/8"
1/4"
CR
MV M10
M8
CR
MV
Ø10mm
REQUIRED TOOLS
Ø17mm (11/16")
Ø3mm (1/8")
Ø3mm (1/8")
Ø5mm
Ø6mm (1/4")
Ø12mm (1/2")
8mm (5/16")
10mm (3/8")
BLACK MARKER
Ø8mm (5/16")
Ø10mm (3/8")
Ø13mm (1/2")
01.17
ESD 1102
ELECTRIC SLIDING DOOR
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
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PAGE 1

ELECTRIC SLIDING DOOR
01.17
PAGE 2
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
1
2
PULL
ESD 1103
REAR
LAMP
2 ORIGINAL
SCREWS
2 ORIGINAL
SCREWS
9 PLASTIC
PINS
CUT
AWAY
BLACK MARKER
REMOVE AND
DISCARD
MARK
30 26
16
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AFTER CUTING
THE OPENING
COVER WITH PAINT
TO PREVENT CORROSION

ELECTRIC SLIDING DOOR
01.17
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PAGE 3
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
3
ESD 1104
4
6
*
REMOVE TEMPLATE
AND ENLARGE 4 HOLES
TO Ø6mm
REMOVE
COVER
5
DRILL 12 HOLES
Ø3mm
*
TEMPLATE FOR
FRONT WHEEL
P.N. 2032-442

ELECTRIC SLIDING DOOR
01.17
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PAGE 4
ESD 1105
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
7
8
9
ENLARGE 2 HOLES
TO Ø17mm AND
REMOVE TEMPLATE
10
FINISH
OPENING AFTER FINISHING
THE OPENING
COVER WITH PAINT
TO PREVENT CORROSION
*
*
LOCK
TEMPLATE
P.N. 2032-446

ELECTRIC SLIDING DOOR
01.17
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PAGE 5
ESD 1106
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
12
11
15
ENLARGE 6 HOLES
TO Ø14mm
13
AFTER FINISHING
THE OPENING
COVER WITH PAINT
TO PREVENT CORROSION
FINISH
OPENING
DRILL 2 HOLES
Ø6mm
Ø6 Ø10 ENLARGE FROM INSIDE
2 HOLES TO Ø10mm
14

ELECTRIC SLIDING DOOR
01.17
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ESD 1107
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
16
MAKE SURE THAT THE LEVER IS
MOVING FREELY IN THE OPENING.
IF NECESSARY FILE THE OPENING
ACCORDINGLY
INSTALL THE LOCK ASSY. EXACTLY IN
THE PREVIOUSLY MARKED PLACE.
ORIGINAL
BOLTS
LOCK ASSY.
P.N. 2032-446

ELECTRIC SLIDING DOOR
01.17
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PAGE 7
ESD 1108
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
17
18
5 SCREWS 5x19
(SELF DRILLING)
5 SCREWS 5x19
(SELF DRILLING)
2 BOLTS M6x15
+SELFLOCKING NUTS
PUSH/PULL.
ASSY. BRACKET
P.N. 2296-030
PUSH/PULL.
ASSY.
P.N. 2296-036

ELECTRIC SLIDING DOOR
06.20
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PAGE 8
ESD 1109
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
19
20
WRONG WRONG
RIGHT
IMPORTANT!
ADJUST TO THE
PROPER POSITION
AND THAN
TIGHTEN NUTS
BOLT M6x20
SPECIAL
+WASHER
Ø19xØ6x2mm
SPECIAL
+WASHER
Ø19xØ6x2mm
M6 SELFLOCKING
NUTS
SELFLOCKING
NUTS
LOCK ASSY.
LEVER
SHOULDER
SPACER
CONNECTING
ARM
MAKE SURE CONNECTING ARM IS
PARALLEL TO LOCK ASSY. LEVER.
IF NECESSARY BEND ACCORDINGLY
SHOULDER
SPACER (2 PCS.)
P.N. 2471-288
CONNECTING
ARM
P.N. 2032-458
CONNECTOR
ARM
P.N. 2032-477
SPACER (2 PCS.)
P.N. 2471-138
SHOULDER

ELECTRIC SLIDING DOOR
06.20
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ESD 1110
VOLKSWAGEN T-5 from 2005 & T-6 FROM 2015
21
22
DRILL 5 HOLES
Ø3mm
ENLARGE
2 HOLES Ø6mm
23
25
ENLARGE 3 HOLES
TO Ø17mm
24
FINISH
OPENING
AFTER FINISHING
THE OPENING
COVER WITH PAINT
TO PREVENT CORROSION
BLUE WIRE
GREEN WIRE
2 SUNKHEAD
BOLTS M5x15
(STAINLESS STEEL)
+WASHERS
+NUTS
PAGE 9
P.N. 3710-3324
CONTACT PANEL
(MALE)
P.N. ????-???
TEMPLATE
*

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06.20
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PAGE 10
ESD 1111
VOLKSWAGEN T-5 from 2004
26
27
29
28
PULL OUT
RUBBER
DRILL 6 HOLES
Ø3mm
ENLARGE 4 HOLES
TO Ø17mm
AFTER FINISHING
THE OPENING
COVER WITH PAINT
TO PREVENT CORROSION
FILE OPENING
AS SHOWN
CONTACT
SPACER 2mm
BLUE WIRE
GREEN WIRE
2 SUNKHEAD
SCREWS 4x16
(STAINLESS STEEL)
P.N. 3710-3334
CONTACT PANEL
(FEMALE)
P.N. ????-???
TEMPLATE
*

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01.17
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PAGE 11
REMOVE
ESD 1112
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
30
2 ORIGINAL
BOLTS
31
CUT AWAY
AS SHOWN
17mm
DISCONNECT
PLUG

ELECTRIC SLIDING DOOR
12.17
PAGE 12
ESD 1113
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
32
RECONNECT
PLUG
CONNECT THE
ORIGINAL CABLE
INSTALL THE ACTUATOR ASSY.
TO THE ORIGINALLOCK,
USING 2SOCKETHEAD
(LOW HEAD) BOLTS M8x12
DOOR HANDLES OPERATION
WASHER
Ø14xØ5x1
+NUT M5
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RELEASEDWHILE PULLING
SLIGHTLY THE DOOR HANDLE
ADJUST MICROSWITCH. MUST BE
PRESSEDIN NORMALPOSITION
NC
C
NC
C
ACTUATOR ASSY.
P.N. 2296-032
ONLY FOR 7486-1314

ELECTRIC SLIDING DOOR
03.17
PAGE 12A
ESD 1113A
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
32A
RECONNECT
PLUG
CONNECT THE
ORIGINAL CABLE
INSTALL THE ACTUATOR ASSY.
TO THE ORIGINALLOCK,
USING 2SOCKETHEAD
(LOW HEAD) BOLTS M8x12
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ACTUATOR ASSY.
P.N. 2296-0321
ONLY FOR 7486-1313

ELECTRIC SLIDING DOOR
01.17
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ESD 1126
VOLKSWAGEN T-5 from 2005 & T-6 from 2015 PAGE 13
ORIGINAL
BOLT
34
34A
33
*
REAR WHEEL
TEMPLATE
P.N. 2032-448
SILICON
PLEASE APPLY
SILICON LAYER
FOR INSULATION
REAR WHEEL
P.N. 2032-444

ELECTRIC SLIDING DOOR
01.17
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ESD 1129
VOLKSWAGEN T-5 from 2005 & T-6 from 2015 PAGE 14
35
36
BOLT M5x15
+STARWASHER
2 SUNKHEAD
BOLTS M5x10
BELT CLAMP A
P.N. 2032-331
BELT CLAMP B
P.N. 2032-332
BELT 280cm
P.N. 3119-280
CONVEYOR
P.N. 2032-445
DRILL Ø4.2mm
AND TAP M5
BOLT M5x15
+STARWASHER
PIN FOR
BELT CLIP
P.N. 2471-574
CONVEYOR
TEMPLATE
P.N. 2032-432
*

ELECTRIC SLIDING DOOR
01.17
PAGE 15
ESD 1122
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
37
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MAIN DRIVE
ASSY.
P.N. 2032-439
38
2 ORIGINAL STUDS
TO FRONT
WHEEL
TO REAR
WHEEL
2 ORIGINAL
NUT

ELECTRIC SLIDING DOOR
01.17
PAGE 16
ESD 1128
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
39
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!
40
1. CLOSE THE DOOR.
2. RELEASE BELT FROM REAR BELT CLAMP.
3. STRETCH THE BELT AND CUT ACCORDING
THE DRAWING, LEAVING 5 TOOTH.
5 TOOTH
BELT
ROUTING
REAR
WHEEL
FRONT
WHEEL
BELT
REAR BELT
CLAMP
BELT LENGTH ADJUSMENT
BOLT M5x15
+STARWASHER

ELECTRIC SLIDING DOOR
01.17
PAGE 17
ESD 1114
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
41
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MAXI FUSE
BATTERY
4 HOSE
CLAMPS
SCREWS 5x19
(SELF DRILLING)
MAIN DRIVE
ASSY. MOTOR
PUSH/PULL
ASSY. MOTOR
ORIGINAL
GROMMET
AFTER
IGNITION
DOOR SWITCH
SEE (FIG. 45)
V.S.S
SEE (FIG. 42, 43)
42 43
V.S.S
ELECTRONIC
CONTROL BOX
(SEE FIG. 44)
ORIGINAL BLUE PLUG
INSTRUMENT PANEL
PIN No9

ELECTRIC SLIDING DOOR
01.17
PAGE 18
ESD 1115
VOLKSWAGEN T-5 from 2005 & T-6 from 2015
44
45
VIEW A
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ORIGINAL
GROMMET
VIEW A CUT
AS SHOWN
BOLT M5x15
+FLATWASHER
+SELFLOCKING NUT
2 SCREWS 4x12
1
2
3
4
DRILL Ø12mm
IN DASHBOARD
DOOR SWITCH
P.N. 1050-8261
ELECTRONIC
CONTROL BOX No.298T
P.N. 1740-298T