ALFAMATIC MOP 07-15-30-50 Parts list manual

TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Instructions, operating
and maintenance manual
ALFAMATIC S.r.l.
Via Magenta, 25
20010 San Giorgio su Legnano (MI) - ITALY
tel. [phone]
fax [phone]
[email protected]
MANUALLY OPERATED
AIR-OIL
PRESS

CONTENTS
Instructions, operating and maintenance manual
Page 0-2
PREFACE
All rights reserved. No part of this instruction manual may be reproduced or transmitted by any electronic or
mechanical means, including photocopying, recording or any other storage and retrieval system, for any purpose
other than the buyer's exclusive personal use, without the express written permission of the Manufacturer.
The Manufacturer is in no way responsible for consequences stemming from any incorrect operations carried out
by the user.
PUBLISHER’S NOTE
This documentation is expressly intended for technicians, therefore some information that can be easily deduced
from reading the texts and examining the drawings may not have been further specified.
The Publisher is in no way responsible for the information and data contained in this manual: all the information
contained herein has been provided, checked and approved by the Manufacturer/Agent during the verification.
The Publisher is in no way responsible for consequences stemming from any incorrect operations carried out by the
user.
GENERAL CONSIDERATIONS
All operating and maintenance instructions and recommendations described in this manual must be observed.
To obtain the best results, the Manufacturer recommends performing cleaning and maintenance operations regularly
to keep the plant in the best condition.
Training personnel responsible for the plant is particularly important, concerning both use, as well as maintenance
and controlling observance of the operating procedures and all the safety standards indicated in this manual.
Please note that, in any case, the company writing this manual is always available for any clarifications or additional
information.
INDEX OF REVISIONS
REV. NOTES FOR PUBLICATION No. OF LAST PAGE DATE
00 First version 100 10/2018
01
02
COPYRIGHT
© 2019 ALFAMATIC s.r.l.

Instructions, operating and maintenance manual
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CONTENTS
CONTENTS

CONTENTS
Instructions, operating and maintenance manual
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CONTENTS
1. MACHINE IDENTIFICATION ........................................................................................ 1-3
1.1. MANUFACTURER IDENTIFICATION .............................................................................................................................................1-3
1.2. MODEL IDENTIFICATION...........................................................................................................................................................1-3
1.3. CE IDENTIFICATION PLATE.........................................................................................................................................................1-4
1.4. DECLARATION OF CONFORMITY (COPY).....................................................................................................................................1-5
1.5. REFERENCE DIRECTIVES............................................................................................................................................................1-6
2. GENERAL PRELIMINARY INFORMATION..................................................................... 2-3
2.1. MANUFACTURER IDENTIFICATION .............................................................................................................................................2-3
2.2. SUPPLY AND SAFEKEEPING.......................................................................................................................................................2-3
2.3. UPDATES .................................................................................................................................................................................2-3
2.4. LANGUAGE..............................................................................................................................................................................2-4
2.5. STRUCTURE OF THE MANUAL PAGES .........................................................................................................................................2-5
2.6. OPERATOR QUALIFICATIONS.....................................................................................................................................................2-6
2.7. SYMBOLS USED IN THE MANUAL ..............................................................................................................................................2-8
2.8. TERMINOLOGY.........................................................................................................................................................................2-9
2.9. SAFETY PICTOGRAMS APPLIED TO THE MACHINE......................................................................................................................2-10
2.10. PERSONAL PROTECTIVE EQUIPMENT........................................................................................................................................2-11
2.11. USER SAFETY AREAS...............................................................................................................................................................2-12
2.12. WARRANTY............................................................................................................................................................................2-13
3. SAFETY MEASURES................................................................................................... 3-3
3.1. SAFETY DEVICES.......................................................................................................................................................................3-3
3.1.1. “ON-OFF” SWITCH................................................................................................................................................................................. 3-4
3.2. NOISE .....................................................................................................................................................................................3-5
3.3. VIBRATIONS.............................................................................................................................................................................3-5
3.4. ELECTROMAGNETIC COMPATIBILITY...........................................................................................................................................3-5
3.5. RESIDUAL RISKS......................................................................................................................................................................3-6

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CONTENTS
4. MACHINE DESCRIPTION............................................................................................ 4-3
4.1. INTENDED USE (CORRECT)........................................................................................................................................................4-3
4.1.1. REASONABLY FORESEEABLE INCORRECT USE........................................................................................................................................... 4-4
4.2. MANDATORY AND FORBIDDEN ACTIONS ...................................................................................................................................4-5
4.2.1. MANDATORY USER ACTIONS .................................................................................................................................................................. 4-5
4.2.2. MANDATORY OPERATOR ACTIONS .......................................................................................................................................................... 4-5
4.2.3. FORBIDDEN OPERATOR ACTIONS............................................................................................................................................................ 4-6
4.3. MACHINE MODELS...................................................................................................................................................................4-7
4.4. MACHINE DIMENSIONS ............................................................................................................................................................4-8
4.4.1. MACHINE DIMENSIONS mod. MOP......................................................................................................................................................... 4-9
4.4.2. MACHINE DIMENSIONS mod. MOPH..................................................................................................................................................... 4-10
4.4.3. MACHINE DIMENSIONS mod. MOPS ..................................................................................................................................................... 4-11
4.5. TECHNICAL DATA....................................................................................................................................................................4-12
4.5.1. TECHNICAL DATA mod. MOP................................................................................................................................................................. 4-12
4.5.2. TECHNICAL DATA mod. MOPH .............................................................................................................................................................. 4-13
4.5.3. TECHNICAL DATA mod. MOPS............................................................................................................................................................... 4-13
4.6. MAIN COMPONENTS...............................................................................................................................................................4-14
4.6.1. DETAILS OF COMPONENTS ................................................................................................................................................................... 4-15
4.7. TYPE OF OPERATION ..............................................................................................................................................................4-16
4.7.1. STANDARD STROKE OPERATING CHARACTERISTICS................................................................................................................................ 4-16
4.7.2. SHORT STROKE OPERATING CHARACTERISTICS ...................................................................................................................................... 4-16
4.8. WORK CYCLE .........................................................................................................................................................................4-16
5. TRANSPORT AND INSTALLATION ............................................................................... 5-3
5.1. INTRODUCTION .......................................................................................................................................................................5-3
5.2. PACKAGING.............................................................................................................................................................................5-4
5.3. TRANSPORT AND HANDLING ....................................................................................................................................................5-5
5.3.1. PRELIMINARY INFORMATION ON THE TRANSPORT AND HANDLING PHASE ............................................................................................... 5-5
5.3.2. UNLOADING AND HANDLING................................................................................................................................................................. 5-6
5.3.3. TABLE OF UNITS AND WEIGHTS.............................................................................................................................................................. 5-7
5.4. TYPES OF TRANSPORT..............................................................................................................................................................5-8
5.4.1. TRANSPORT WITH FORK LIFT.................................................................................................................................................................. 5-9
5.5. SET-UPS PROVIDED BY THE CUSTOMER ...................................................................................................................................5-10

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5.6. PLACE OF INSTALLATION.........................................................................................................................................................5-11
5.6.1. GROUND SIGNALS............................................................................................................................................................................... 5-12
5.6.2. ADMISSIBLE ENVIRONMENTAL CONDITIONS.......................................................................................................................................... 5-12
5.7. INSTALLATION........................................................................................................................................................................5-14
5.7.1. PLACEMENT......................................................................................................................................................................................... 5-14
5.7.2. MACHINE SUPPORT BASE..................................................................................................................................................................... 5-15
5.7.3. INSTALLATION PROCEDURE.................................................................................................................................................................. 5-15
5.8. CONNECTIONS .......................................................................................................................................................................5-16
5.8.1. ELECTRICAL CONNECTION .................................................................................................................................................................... 5-16
5.8.2. AIR CONNECTION ................................................................................................................................................................................ 5-17
5.9. FINAL TESTING.......................................................................................................................................................................5-18
5.10. DISMANTLING AND DISPOSAL ................................................................................................................................................5-18
6. METHOD OF USE....................................................................................................... 6-3
6.1. CONTROLS...............................................................................................................................................................................6-4
6.1.1. OPERATOR WORKSTATION...................................................................................................................................................................... 6-5
6.1.2. MAIN CONTROLS................................................................................................................................................................................... 6-6
6.2. OPERATING PROCEDURES.........................................................................................................................................................6-7
6.2.1. PRELIMINARY CONTROLS....................................................................................................................................................................... 6-7
6.2.2. MACHINE START-UP PROCEDURE ............................................................................................................................................................ 6-7
6.2.3. WORK AREA.......................................................................................................................................................................................... 6-8
6.2.4. WORK CYCLE PROCEDURE...................................................................................................................................................................... 6-9
6.2.5. STANDARD STROKE OPERATING PROCEDURE ........................................................................................................................................ 6-10
6.2.6. SHORT STROKE OPERATING PROCEDURE............................................................................................................................................... 6-11
6.2.7. STOP PROCEDURE ............................................................................................................................................................................... 6-12
6.2.8. RE-STARTING AFTER A FAILURE ............................................................................................................................................................ 6-12
6.3. ADJUSTMENTS.......................................................................................................................................................................6-13
6.3.1. APPROACH STROKE ADJUSTMENT (T.D.C.).............................................................................................................................................6-13
6.4. UTENSILS/MOULDS THAT CAN BE APPLIED TO THE MACHINE ...................................................................................................6-14
6.5. FAILURES AND POSSIBLE SOLUTION........................................................................................................................................6-15

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CONTENTS
7. MAINTENANCE ......................................................................................................... 7-3
7.1. INTRODUCTION .......................................................................................................................................................................7-3
7.2. SAFETY WARNINGS ..................................................................................................................................................................7-4
7.3. TESTING AFTER MAINTENANCE..................................................................................................................................................7-5
7.4. SCHEDULED MAINTENANCE ......................................................................................................................................................7-5
7.4.1. SCHEDULED MAINTENANCE TABLES ........................................................................................................................................................ 7-5
7.4.2. TWO-HANDED COMMAND CONTROL PROCEDURE.................................................................................................................................... 7-6
7.4.3. “ON-OFF” SWITCH CONTROL PROCEDURE............................................................................................................................................... 7-6
7.4.4. CLEANING THE MACHINE ....................................................................................................................................................................... 7-7
7.4.5. LUBRICATION........................................................................................................................................................................................ 7-7
7.5. UNSCHEDULED MAINTENANCE................................................................................................................................................7-10
7.5.1. UNSCHEDULED MAINTENANCE TABLES.................................................................................................................................................. 7-11

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Instructions, operating and maintenance manual
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CHAPTER 1
Chapter 1
MACHINE IDENTIFICATION

CHAPTER 1
Instructions, operating and maintenance manual
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