ALFAMATIC MOP 07-15-30-50 Parts list manual

TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Instructions, operating
and maintenance manual
ALFAMATIC S.r.l.
Via Magenta, 25
20010 San Giorgio su Legnano (MI) - ITALY
tel. [phone]
fax [phone]
[email protected]
MANUALLY OPERATED
AIR-OIL
PRESS

CONTENTS
Instructions, operating and maintenance manual
Page 0-2
PREFACE
All rights reserved. No part of this instruction manual may be reproduced or transmitted by any electronic or
mechanical means, including photocopying, recording or any other storage and retrieval system, for any purpose
other than the buyer's exclusive personal use, without the express written permission of the Manufacturer.
The Manufacturer is in no way responsible for consequences stemming from any incorrect operations carried out
by the user.
PUBLISHER’S NOTE
This documentation is expressly intended for technicians, therefore some information that can be easily deduced
from reading the texts and examining the drawings may not have been further specified.
The Publisher is in no way responsible for the information and data contained in this manual: all the information
contained herein has been provided, checked and approved by the Manufacturer/Agent during the verification.
The Publisher is in no way responsible for consequences stemming from any incorrect operations carried out by the
user.
GENERAL CONSIDERATIONS
All operating and maintenance instructions and recommendations described in this manual must be observed.
To obtain the best results, the Manufacturer recommends performing cleaning and maintenance operations regularly
to keep the plant in the best condition.
Training personnel responsible for the plant is particularly important, concerning both use, as well as maintenance
and controlling observance of the operating procedures and all the safety standards indicated in this manual.
Please note that, in any case, the company writing this manual is always available for any clarifications or additional
information.
INDEX OF REVISIONS
REV. NOTES FOR PUBLICATION No. OF LAST PAGE DATE
00 First version 100 10/2018
01
02
COPYRIGHT
© 2019 ALFAMATIC s.r.l.

Instructions, operating and maintenance manual
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CONTENTS
CONTENTS

CONTENTS
Instructions, operating and maintenance manual
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CONTENTS
1. MACHINE IDENTIFICATION ........................................................................................ 1-3
1.1. MANUFACTURER IDENTIFICATION .............................................................................................................................................1-3
1.2. MODEL IDENTIFICATION...........................................................................................................................................................1-3
1.3. CE IDENTIFICATION PLATE.........................................................................................................................................................1-4
1.4. DECLARATION OF CONFORMITY (COPY).....................................................................................................................................1-5
1.5. REFERENCE DIRECTIVES............................................................................................................................................................1-6
2. GENERAL PRELIMINARY INFORMATION..................................................................... 2-3
2.1. MANUFACTURER IDENTIFICATION .............................................................................................................................................2-3
2.2. SUPPLY AND SAFEKEEPING.......................................................................................................................................................2-3
2.3. UPDATES .................................................................................................................................................................................2-3
2.4. LANGUAGE..............................................................................................................................................................................2-4
2.5. STRUCTURE OF THE MANUAL PAGES .........................................................................................................................................2-5
2.6. OPERATOR QUALIFICATIONS.....................................................................................................................................................2-6
2.7. SYMBOLS USED IN THE MANUAL ..............................................................................................................................................2-8
2.8. TERMINOLOGY.........................................................................................................................................................................2-9
2.9. SAFETY PICTOGRAMS APPLIED TO THE MACHINE......................................................................................................................2-10
2.10. PERSONAL PROTECTIVE EQUIPMENT........................................................................................................................................2-11
2.11. USER SAFETY AREAS...............................................................................................................................................................2-12
2.12. WARRANTY............................................................................................................................................................................2-13
3. SAFETY MEASURES................................................................................................... 3-3
3.1. SAFETY DEVICES.......................................................................................................................................................................3-3
3.1.1. “ON-OFF” SWITCH................................................................................................................................................................................. 3-4
3.2. NOISE .....................................................................................................................................................................................3-5
3.3. VIBRATIONS.............................................................................................................................................................................3-5
3.4. ELECTROMAGNETIC COMPATIBILITY...........................................................................................................................................3-5
3.5. RESIDUAL RISKS......................................................................................................................................................................3-6

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CONTENTS
4. MACHINE DESCRIPTION............................................................................................ 4-3
4.1. INTENDED USE (CORRECT)........................................................................................................................................................4-3
4.1.1. REASONABLY FORESEEABLE INCORRECT USE........................................................................................................................................... 4-4
4.2. MANDATORY AND FORBIDDEN ACTIONS ...................................................................................................................................4-5
4.2.1. MANDATORY USER ACTIONS .................................................................................................................................................................. 4-5
4.2.2. MANDATORY OPERATOR ACTIONS .......................................................................................................................................................... 4-5
4.2.3. FORBIDDEN OPERATOR ACTIONS............................................................................................................................................................ 4-6
4.3. MACHINE MODELS...................................................................................................................................................................4-7
4.4. MACHINE DIMENSIONS ............................................................................................................................................................4-8
4.4.1. MACHINE DIMENSIONS mod. MOP......................................................................................................................................................... 4-9
4.4.2. MACHINE DIMENSIONS mod. MOPH..................................................................................................................................................... 4-10
4.4.3. MACHINE DIMENSIONS mod. MOPS ..................................................................................................................................................... 4-11
4.5. TECHNICAL DATA....................................................................................................................................................................4-12
4.5.1. TECHNICAL DATA mod. MOP................................................................................................................................................................. 4-12
4.5.2. TECHNICAL DATA mod. MOPH .............................................................................................................................................................. 4-13
4.5.3. TECHNICAL DATA mod. MOPS............................................................................................................................................................... 4-13
4.6. MAIN COMPONENTS...............................................................................................................................................................4-14
4.6.1. DETAILS OF COMPONENTS ................................................................................................................................................................... 4-15
4.7. TYPE OF OPERATION ..............................................................................................................................................................4-16
4.7.1. STANDARD STROKE OPERATING CHARACTERISTICS................................................................................................................................ 4-16
4.7.2. SHORT STROKE OPERATING CHARACTERISTICS ...................................................................................................................................... 4-16
4.8. WORK CYCLE .........................................................................................................................................................................4-16
5. TRANSPORT AND INSTALLATION ............................................................................... 5-3
5.1. INTRODUCTION .......................................................................................................................................................................5-3
5.2. PACKAGING.............................................................................................................................................................................5-4
5.3. TRANSPORT AND HANDLING ....................................................................................................................................................5-5
5.3.1. PRELIMINARY INFORMATION ON THE TRANSPORT AND HANDLING PHASE ............................................................................................... 5-5
5.3.2. UNLOADING AND HANDLING................................................................................................................................................................. 5-6
5.3.3. TABLE OF UNITS AND WEIGHTS.............................................................................................................................................................. 5-7
5.4. TYPES OF TRANSPORT..............................................................................................................................................................5-8
5.4.1. TRANSPORT WITH FORK LIFT.................................................................................................................................................................. 5-9
5.5. SET-UPS PROVIDED BY THE CUSTOMER ...................................................................................................................................5-10

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5.6. PLACE OF INSTALLATION.........................................................................................................................................................5-11
5.6.1. GROUND SIGNALS............................................................................................................................................................................... 5-12
5.6.2. ADMISSIBLE ENVIRONMENTAL CONDITIONS.......................................................................................................................................... 5-12
5.7. INSTALLATION........................................................................................................................................................................5-14
5.7.1. PLACEMENT......................................................................................................................................................................................... 5-14
5.7.2. MACHINE SUPPORT BASE..................................................................................................................................................................... 5-15
5.7.3. INSTALLATION PROCEDURE.................................................................................................................................................................. 5-15
5.8. CONNECTIONS .......................................................................................................................................................................5-16
5.8.1. ELECTRICAL CONNECTION .................................................................................................................................................................... 5-16
5.8.2. AIR CONNECTION ................................................................................................................................................................................ 5-17
5.9. FINAL TESTING.......................................................................................................................................................................5-18
5.10. DISMANTLING AND DISPOSAL ................................................................................................................................................5-18
6. METHOD OF USE....................................................................................................... 6-3
6.1. CONTROLS...............................................................................................................................................................................6-4
6.1.1. OPERATOR WORKSTATION...................................................................................................................................................................... 6-5
6.1.2. MAIN CONTROLS................................................................................................................................................................................... 6-6
6.2. OPERATING PROCEDURES.........................................................................................................................................................6-7
6.2.1. PRELIMINARY CONTROLS....................................................................................................................................................................... 6-7
6.2.2. MACHINE START-UP PROCEDURE ............................................................................................................................................................ 6-7
6.2.3. WORK AREA.......................................................................................................................................................................................... 6-8
6.2.4. WORK CYCLE PROCEDURE...................................................................................................................................................................... 6-9
6.2.5. STANDARD STROKE OPERATING PROCEDURE ........................................................................................................................................ 6-10
6.2.6. SHORT STROKE OPERATING PROCEDURE............................................................................................................................................... 6-11
6.2.7. STOP PROCEDURE ............................................................................................................................................................................... 6-12
6.2.8. RE-STARTING AFTER A FAILURE ............................................................................................................................................................ 6-12
6.3. ADJUSTMENTS.......................................................................................................................................................................6-13
6.3.1. APPROACH STROKE ADJUSTMENT (T.D.C.).............................................................................................................................................6-13
6.4. UTENSILS/MOULDS THAT CAN BE APPLIED TO THE MACHINE ...................................................................................................6-14
6.5. FAILURES AND POSSIBLE SOLUTION........................................................................................................................................6-15

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CONTENTS
7. MAINTENANCE ......................................................................................................... 7-3
7.1. INTRODUCTION .......................................................................................................................................................................7-3
7.2. SAFETY WARNINGS ..................................................................................................................................................................7-4
7.3. TESTING AFTER MAINTENANCE..................................................................................................................................................7-5
7.4. SCHEDULED MAINTENANCE ......................................................................................................................................................7-5
7.4.1. SCHEDULED MAINTENANCE TABLES ........................................................................................................................................................ 7-5
7.4.2. TWO-HANDED COMMAND CONTROL PROCEDURE.................................................................................................................................... 7-6
7.4.3. “ON-OFF” SWITCH CONTROL PROCEDURE............................................................................................................................................... 7-6
7.4.4. CLEANING THE MACHINE ....................................................................................................................................................................... 7-7
7.4.5. LUBRICATION........................................................................................................................................................................................ 7-7
7.5. UNSCHEDULED MAINTENANCE................................................................................................................................................7-10
7.5.1. UNSCHEDULED MAINTENANCE TABLES.................................................................................................................................................. 7-11

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Instructions, operating and maintenance manual
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CHAPTER 1
Chapter 1
MACHINE IDENTIFICATION

CHAPTER 1
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Instructions, operating and maintenance manual
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CHAPTER 1
1. MACHINE IDENTIFICATION
1.1. MANUFACTURER IDENTIFICATION
Any request for information or assistance must be sent to this address:
MANUFACTURER:
ALFAMATIC s.r.l.
Via Magenta, 25
20010 San Giorgio su Legnano (MI) - ITALY
Tel. [phone] Fax [phone]
email: [email protected]
Website: www.alfamatic.com
1.2. MODEL IDENTIFICATION
MACHINE: MANUALLY OPERATED AIR-OILPRESS
MODEL:
MOP 07-15-30-50
MOPH 07-15-30-50
MOPS 07-15-30-50
This manual contains information and drawings reserved under the ownership of ALFAMATIC s.r.l.
Reproduction, including partial, of the manual is forbidden without the written authorisation of ALFAMATIC s.r.l.

CHAPTER 1
Instructions, operating and maintenance manual
Page 1-4
1.3. CE IDENTIFICATION PLATE
The CE plate with the machine’s identification data, is permanently attached to the machine:
POS DESCRIPTION
1MANUFACTURER’S IDENTIFICATION DATA
2CE MARKING
3MODEL IDENTIFICATION
4SERIAL NUMBER
5LENGTH OF TOTAL STROKE
6LENGTH OF WORK STROKE
7APPLIED FORCE
PRESSA M-OP
20010 S.GIORGIO SU L. (MI) - ITALY
Via Magenta 25 Tel -390331 - 406911 Fax 406970
PRESSIONE MAX 6 bar
MATRICOLA N.
CORSA TOTALE mm
mm
Kg
CORSA DI LAVORO
FORZA A 6 bar
3
4
5
6
7
2 1
ATTENTION!
IT IS STRICTLY FORBIDDEN to remove the CE identication plate and/or replace it with other plates. If,
for accidental reasons, the license plate is damaged, detached, or the manufacturer’s seal that binds it
is simply removed, the customer is required to inform the Manufacturer.

Instructions, operating and maintenance manual
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CHAPTER 1
1.4. DECLARATION OF CONFORMITY (COPY)
DICHIARAZIONE CE DI CONFORMITA’
ai sensi dell’Allegato II, punto 1, parte A, punto 5 della Direttiva 2006/42/CE
ai sensi dell’Allegato IV della Direttiva 2014/30/UE
Prodotto: PRESSA PNEUMIDRAULICA AD AZIONAMENTO MANUALE
Nome del fabbricante: ALFAMATIC S.r.l.
Indirizzo: Via Magenta, 25
20010 S. Giorgio su Legnano (MI)
La presente dichiarazione di conformità è rilasciata sotto la responsabilità esclusiva del fabbricante.
OGGETTO DELLA DICHIARAZIONE
Denominazione generica: PRESSA PNEUMOIDRAULICA
Denominazione commerciale: PRESSA PNEUMOIDRAULICA AD AZIONAMENTO MANUALE
Serie: MOP
Modello: MOP07 –MOP15 –MOP30 –MOP50 –MOP80
Matricola: ----
Dotazioni: Sistema per il controllo del processo di pressatura CSQ-Visual (quando fornito)
L’OGGETTO DELLA DICHIARAZIONE DI CUI SOPRA È CONFORME ALLA PERTINENTE NORMATIVA DI
ARMONIZZAZIONE DELL’UNIONE
Direttiva 2006/42/CE Direttiva Macchine
Direttiva 2014/30/UE Compatibilità elettromagnetica
e alle seguenti norme tecniche
UNI EN ISO 12100:2010 Sicurezza del macchinario –Principi generali di progettazione –
Valutazione del rischio e riduzione del
rischio
UNI ISO/TR 14121-2:2013 Sicurezza del macchinario - Valutazione del rischio - Parte 2: Guida pratica ed esempi di metodi
UNI EN 14120:2015 Sicurezza del macchinario –Ripari –Requisiti generali per la progettazione e la costruzione di ripari fissi e
mobili
UNI 10893:2000 Documentazione tecnica di prodotto –Istruzioni per l’uso –Articolazione e ordine espositivo del contenuto
UNI 10653:2003 Documentazione tecnica –Qualità della documentazione tecnica di prodotto
CEI EN 60204-1:2006+A1:2010 Sicurezza del macchinario –Equipaggiamento elettrico delle macchine –Parte 1: Regole generali
LA PERSONA AUTORIZZATA A COSTITUIRE IL FASCICOLO TECNICO E’
ALFAMATIC S.r.l. - Via Magenta, 25 20010 S. Giorgio su Legnano (MI)
Firmato a nome e per conto di:
Enrico Colombo - Legale Rappresentante di Alfamatic S.r.l.
______________________________________
S. Giorgio su Legnano, __/__/____

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Instructions, operating and maintenance manual
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1.5. REFERENCE DIRECTIVES
Before placing it on the market, to certify the compliance of the machine with the provisions of the Directive,
ALFAMATIC srl took steps to carry out the risk assessment in order to verify compliance with the essential health
and safety requirements of the Directive as well as the tests and verifications required by the applied reference
standards.
The technical construction file was prepared in compliance with the provisions of Annex VII of directive 2006/42/
EC and is available for verification by the supervisory bodies, upon reasoned request, as required by the current
legislative provisions on the subject.
ALFAMATIC s.r.l. then places the machine on the market, equipping and accompanying it with the following
documentation:
• CE marking.
• EC declaration of conformity.
• Instructions and warnings manual (documentation prepared according to point 1.7.4 of Machinery Directive
2006/42/EC).
Also be reminded that the machine was designed according to the following Standards:
• UNI EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction
• UNI ISO/TR 14121-2:2013 Safety of machinery - Risk assessment - Part 2: Practical guidance and examples
of methods
• UNI EN 14120:2015 Safety of machinery – Guards – General requirements for the design and construction
of fixed and movable guards
• UNI 10893:2000 Technical product documentation – Instructions for use – Articulation and exposition of the
content
• UNI 10653:2003 Technical documentation – Quality of the product technical documentation
• IEC EN 60204-1:2006+A1:2010 Safety of machinery – Electrical equipment of machines – Part 1: General
rules

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Chapter 2
GENERAL PRELIMINARY INFORMATION

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CHAPTER 2
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2. GENERAL PRELIMINARY INFORMATION
2.1. MANUFACTURER IDENTIFICATION
The manual is intended for operators appointed to operating and managing the plant in every phase of its technical
life.
It contains the topics that refer to correct use of the machine, in order to maintain its functional and qualitative
characteristics unchanged over time. All the information and warnings for correct use in total safety are also
reported.
Like the EC declaration of conformity, the manual is an integral part of the machine and must always accompany it
in every relocation or sale. It is the user's responsibility to keep this documentation intact, so that it can be consulted,
throughout the life of the machine.
2.2. SUPPLY AND SAFEKEEPING
The manual is provided in printed and electronic formats.
All additional documentation (air and electrical diagrams, sub-supplier manuals) are provided in attachment to this
manual.
Keep this manual with the machine, so that it can be easily consulted by the operator.
The manual is an integral part for safety purposes, accordingly:
• it must be kept intact (it must have all of its parts). If it gets lost or ruined, it is necessary to immediately ask for
a new copy;
• it must stay with the machine until demolition (also for relocation, sale, rental, leasing, etc....).
The enclosed manuals are an integral part of this documentation and the same recommendations/instructions as in
this manual apply.
2.3. UPDATES
If the machine needs functional changes or replacements, the machine manufacturer is in charge of revising or
updating the manual. The manufacturer is responsible for delivering the update of the manual.
The user also has the responsibility of making sure that, if this document is modified by the manufacturer, only the
updated versions of the manual are actually kept at the points of use.

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Instructions, operating and maintenance manual
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2.4. LANGUAGE
The original manual was prepared in Italian.
Any translations into additional languages must be made from the original instructions.
The Manufacturer is responsible for the information contained in the original instructions; translations into different
languages cannot be completely verified, so if an inconsistency is found it is necessary to follow the text in the
original language or contact our Technical Documentation Office.

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Instructions, operating and maintenance manual
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2.5. STRUCTURE OF THE MANUAL PAGES
The master pages of this manual are structured so as to provide important information to the user on any page he/
she is on:
LEFT PAGE
1 1
22
3 34 4
RIGHT PAGE
POS. ELEMENT
1DOCUMENT TITLE
2CHAPTER NUMBER
3PAGE NUMBER
4COMPANY LOGO

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Instructions, operating and maintenance manual
Page 2-6
2.6. OPERATOR QUALIFICATIONS
In order to establish with certainty what the skills and qualifications of the operators assigned to the various tasks
are (start-up, cleaning, scheduled maintenance), consult the following table:
QUALIFICATION DEFINITION
OPERATOR User staff trained and qualied to use and operate the machine for production purposes for the activities it was built and supplied for.
The operator must be able to perform all the operations necessary for proper machine function and for the safety of him/herself or of
any collaborators.
He/She must have proven experience in correct use of these types of machines/plants and be duly trained, informed and instructed.
In he/she has any doubts, he/she must report every anomaly to his/her supervisor.
MECHANICAL
MAINTENANCE
TECHNICIAN
Qualied technician able to carry out preventive/corrective maintenance on all mechanical parts of the machine subject to maintenance
or repair.
Qualied technician allowed access to all the parts of the machine for visual inspection, controlling the state of the equipment, adjustments
and calibrations.
Qualied technician able to:
• run the machine in the same way as the operator;
• work on the mechanical parts for adjustments, maintenance and repairs;
• read technical drawings and parts lists.
In extraordinary cases, he/she is trained to make the machine work with reduced safety measures.
Where necessary, he/she can give the operator instructions for proper use of the machine for productive purposes.
Note: he/she is not enabled to operate on live electrical systems (if any).
ELECTRICAL
MAINTENANCE
TECHNICIAN
Qualied technician able to carry out preventive/corrective maintenance on all electrical parts of the machine subject to maintenance
or repair.
Qualied technician allowed access to all the parts of the machine for visual inspection, controlling the state of the equipment, adjustments
and calibrations.
Qualied technician able to:
• run the machine in the same way as the operator;
• intervene on the adjustments and electrical systems for maintenance, repair and replacement of worn parts;
• read wiring diagrams and check the correct functional cycle.
Where necessary, he/she can give the operator instructions for proper use of the machine for productive purposes.
He/She can only operate in the presence of voltage inside the electrical panels, junction boxes, control equipment etc. if he/she is a
skilled person (SP). (Refer to standard EN50110-1).
MANUFACTUR-
ER’S
TECHNICIAN Technician qualied by the manufacturer and/or his distributor for complex operations, as he/she is aware of the construction production
cycle of the machine/plant.
This person intervenes in accordance with the requests of the user.
His/Her skills are, depending on the case, mechanical and/or electrical and/or software-related.