Align AL-235 User manual

ATIGN'
POWER TABLE FEED
OPERATOR'S MANUAL
A[,TGI
h

HOW TO OPERATE THE POWER FEED ATIGIII'
HOW TO INSTALL THE DRIVE UNIT
1 Move the table to the extreme left-hand position.
2 Slide the bearing face onto the lead-screw.
3 Slide the adaptor onto the bearing face.
4 Secure it to the end of the table with the existing cap-screws.
5. Slide the power-feed onto the bearrng-face.
6 Secure it to the adaptor with the cap-screw provided.
HOW TO INSTALL THE BEVEL GEAR
1 . Press and turn the bevel-gear (Part No. A-0100-03) manually against the gear (Part No.
A-0106) at the bottom of the face of the power-feed and check the clearance between
the two parts
2 Leave the clearance between the two as small as possible, if there is some clearance
left, put the shims one by one until the proper clearance rs set.
HOW TO INSTALL THE DIAL AND THE HANDCRANK
1 After the proper backlash was set (as shown in the sketch on Page 2), adjust the dial
to obtain 0 005 spacing between the dial and the face of the power-feed to keep the
chips from entering the gear train Use the two solid and two laminated washers pro-
vided to accomplish 0 005 spacing Use also the shims as required.
2 ln the following sequence, put on the dial locking-nut, place key in shaft, slide the hand-
wheel in place, add the washer and locking-nut, and tighten the locking-nut.
HOW TO INSTALL THE LIMIT.SWITCH
1. Undo and remove the standard table stop-pieces, replace them with the stop-pieces
provided Put standard stops back in position to prevent feed-stops from being set
beyond the extreme tabletravel.
2. Undo and remove the two cap-screws holding the T-shaped table-stop bracket. Retain
it to act as a positive stop Where required for manual operation
3. Place the short spacers into the counterbored holes in the T-stop and place the limit-
switch on the spacers and locate them on the table using two 3/8 - 16 x 1 inch socket
head cap-screws.
4 Engage the limit-switch (0,4) inch before the mechanical stop to allow for coasting of
the table in a proper operation Grind the T-stops to obtain proper operation if they are
not symmetrical.
5. Secure the limit-switch cord using the clamp provided Attach it to the right-hand side
of the chip scraper with the screw provided.
MODEL AL-235 NEW AL-250
VoLTAGE (ACtHZl AC 110V 50t60HZ AC 110V 50/60H2
SPEED RANGE 0-140 B.P.M 0-200 R.P.M.
MAXIMUM SPEED 200 R.P.M 200 R.P.M
FEATURES BRAKE DEVICE IN MOTOR
-1- I

AI,IGN@NAMES AND FUNCTIONS OF PARTS &
HOW TO INSTALL THE LONGITUDINAL FEED
a0rr3
40r0003
SEAI BEVEL GEAB
A 0100 02
SHIM
rnlc^Nls 02 04 o6 otAt
A Orm 01
DIAL NUI
02r2-01r5
'z 20 LOCKING NUT
a0rm05
BEARING FACE
a 01m 04
SHIM
rHrcKNESS02 04 o6 DIRECTION CONTROL
HANOLE
(Io conrol the dBvrng drri6 ol the
ll the ha.dle E movd to th6 nght the
lablo will mov€ lo lh6 nghl
ll th€ handl6 E fiovd lo the l€f the
labl€ *ll nov6 ro rhe let
MAXITi[Uil SPEEO
Oo l€llhsFw6r l6ddrv6 al oarrmum
O.c6 r.l.a., il will roven ro ils ongrna
I},IDICATOR
SPEEO CONTROL KNOB
oo show il the Fwe. rs on )
ll lhe rdrcalo. qlows rhe mw€r is on
ll il d@s noi glow the pwer rs not on
Tho high6. th€ num&., rhe rast6r rhe
or.l-oFF swtTcH
CIBCUIT EREAKEB
(To swnch on lhe @wer )
Push the c.ank ro the ON Fsilon to
Push lhec.ank ro rhe OFF msilDn to
(To pror€cl rhe crcuil rrom
swilch E over 44 wilhrn (10) sends (
wdl autmatkally br4k lhe crcuit
To continue lhe oFrano. p.6 down
o
I)
TT"LTGN
-2-

HOW TO INSTATL THE LIMIT.SWITCH &
TROUBLE SHOOTING ATIGIII'
-5/16'x1"x2
HEX
TRAVEL STOP
LOCKING NUT
NOTE:
New AL-250 is fitted with brake device To avoid current-overloading and overheating,
never use it continuously and instantly
TROUBLE SHOOTING
1 The power feed does not work and the power indicator does not glow.
CHECK:
1) ll the power cord is plugged in. lf not, plug it in.
2) lf the mains on-off switch is switched on, lf not, switch it on.
3) lf the circuit-breaker is set "on" lf not, set it "on"
2. The power feed does not work and the power indicator does glow.
CHECK:
1) lf the carbon brush is normal. lf not, replace it
2) lf the armature is normal. lf not, replace it
3) lf every jacktype connector of the armature is properly connected.
lf not, reconnect any connector which is not properly connected.
3. The power feed can move to only one direction.
CHECK if the limit-switch is normal
1) lt is normal il like "8" (See the fig '1")
2) lt is abnormal if like "A". (See the fig. "1")
Fix the limit Switch.
4. The limit-switch cannot stop the table from travelling further even after having contact
with the travel-stop of the power feed between the power feed and the limit-switch.
CHECK if the limit-switch is normal
1) lt is normal if like "D" (See the lig "2")
2) lt is abnormal if the like "C" (See the fig. '2' )
Fix the limit-switch
TWO FAULTY CONDITIONS
WASHER WASHER
X
(A) ox
(c) (D)
(B)
LIIVlIT SWITCH
Fig 1Fig 2
-3-

a
P +
U
-d 8
A
d--
I
J*
9
/L
I
E
I
d\
o llJ IIJ II 4, llJ =
o L llJ F =
.t
F
4 EL lr
o
=
4, u s o
U
F
= trJ
U .t)
r
-4-

aES28
E-0932
E{931
E.M2g,OI MOUNTING PUTE,
E-O9m
E-0907
c-0507
c-0503
c 0504
c 0505 -_ _
c 0506
L
ffi_
c{508,0
c 0502 E,0904
E-0903
E-090 1
E-0920
E4917
E-0921
G-01m
IRAVEL STOP
G-0101
E 096
E-0934-01
CRESCENT FING
E-09il.02
WASHER -
E mq-03
SPFING WASHER -
\\- e-osm
F-1101
F,r 106 F.1 1 07
F,r 108
E,0905
E-099
E'0935 -
F-1 105
F,1 104
F-1 1 03
I
gr
I
G{r04
F 1 101-01
F-1 102
scREw --
G{ro5 ..-?
.LAMP -b
G-01 02
WASHEF
G,0103
NUT
E-O9y-04
CLUTCH OF
ZYTEL GEAF
$
o-0701 ATIGIII'

ATIGIT'
PARTS LIST
Part No. Itemi Speclllcatlona Ouantlty
A-01 13
A-0'100
A-0100-01
A-0100-02
A-0100-03
A-0100-04
A-0101
A-0102
A-0103
A-0104
A-0106
A-0106-1
A-0106-2
A-0108
A-0109
A-0110
A-01 12
A-0111-01
A-0.l11-02
A-01 1 1-03
A-01 1 1-04
A-01 1 1-05
A-0301-02
A:0301-03
A-0301-04
A-0301 -05
A-0301-06
A-0301-07
A-0301-08
A-0301-09
A-0301-10
A-0301-1 1
A-0301-12
c-0501
c-0502
c-0503
c-0504
c-0505
c-0506
c-0507
c-0508-01
c-0508-02
D-0701
E-0901
E-0902
AOAPTOR
Upper Housing
Nut
Washer
Bevel Gear
Washer
Needle Bearing
Circuit Breaker
Needle Bearing
Tolerance Ring
Upper Drive Shaft
Spring Pin
Clutch Shaft
Bearing
O-Ring
Light Transmifter
Spring
Hexagonal Seal Boot
Maximum Speed Switch Plunger
Spring lor Max. Speed Switch
Maximum Speed Switch Housing
Crescent Ring
Bottom Clutch
Spring Pin
Driving Shalt
Spring
Bearing Washer
Bearing
Bearing Housing
Forklift
Washer
Spring Pin
Bearing Mount
Hold-Body ol Switch
Swatch Actuator
Pin Actuator
Micro Switch
Screw
Reversing Switch Assembly
Maximum Speed Switch
Mounting Plate
Micro Switch
Bottom Cover
Lower Housing
Cam Assembly
0.2, 0.4, 0.6mm
0.2, 0.4, 0.6mm
NKt 2016
2A 125VAC
1 5 x 20(lor upper base)
70x7x0.4
187
olx16
60822
23.85mm x 13.5mm
OSx29mm
A1 8x24x52
Q3x16mm
Q|1.5x20mm
TRA512
NTAs12
416x2.5
U 1.5x33mm
15A 250VAC
M3 x 30mm
5A 125VAC
1
1
1
5
1
4
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
'I
1
1
1
2
2
1
1
1
1
1
1
'I
'1
-6-

AI,IGIT'
\
Part No. Itema Speclllcatione Quantlty
E-0903
E-0904
E-0905
E-0906
E-0907
E-0909
E-0909-01
E-0910
E-091 1
E-09 1 2
E-09 1 3
E-091 5
E-091 6
E-09 1 7
E-0920
E-0921
E-O922
E-0923
E-0924
E-0925
E-0926
E-O927
E-0928
E-0929
E-0930
E-0931
E-0932
E-0933
E-0934
E-0935
F-l 101
F-1101-01
F-1102
F-1 1 03
F-1 104
F-1 1 05
F-1 106
F-1 1 07
F-1 108
Tolerance Bing
Brush Holder
Brush
Brush Cap
Mains On-Off Switch
Name Plate
Spring Pin
Spring Washer
Set Screw
Speed Control Knob
Control Handle
Circuit Board lnsulator
Circuit Board
Strain Reliet
Screw
Pan-Head Screw
Pin
Crescent Ring
Slotted Screw
Armature
(AL-235 or New AL-250)
Motor Field
Bearing Mount
Needle Bearing
Potentiometer
Power Cord
Washer
Pan-Head Screw
Pin Gear Drive
Zytel Gear
Nut
Limit-Switch Holder
Screw
Hold Plate
Limit Switch Gasket
Micro Switch
Actuator
Power Cord
Actuator
Spring,L/S
6 x6.5x 16mm:4 5X6 3 x 14mm
6 x6.5x 16mm:4.5x6.3 x 14mm
2P1OA
o5x16
@21x0.3mm
M5x8
JC-2 0R JC-10
M5 x 35mm
M4 x 1Smm
@6.3x32mm
M5 x72mm;M4 x72mm
73xA40x50mm
73xU38x50mm
73x40x50m;73x38x50mm
HK 0810
5000 or 1oKO
0.75 x 2.7M
Round Cross-headed M3 xB
O3x18mm
Q91.3x13mm
5/16" x 24mm
M2 x 18mm
50 x 39mm
1OA 25OVAC
(WATER & OIL RESISTANT)
0.75 x 2 0M
8 x 23mm
26 0 x50mm
'1
2
2
2
1
1
1
1
2
1
'1
1
1
1
4
3
1
2
2
1
1
1
1
2
1
,1
1
1
2
1
1
2
2
1
2
1
-7 -

HOW TO INSTALL T.WAY TRACK FOR CORSS. FEED
T.WAY BAR AND BRACKET FOR LIMIT SWICH ARE
DESIGNED FOR SIMPLE INSTALLATION ON CBOSS
SLIDE
STANDARD ACCESSORIES FOR CROSS FEED
(B-1) (B-2) (83) (B-4) (B-s) (8-6) (B-7)
(B€) (B-s)
8,6FrlED suPPoFT
84 I WAY IFACK
INSTALLATION INSTFUCTIONS B.9SIOP BL@K
FOR IDEAL INSTALLATION. YOU SHOULD NOT MODIFY
CROSS TRAVEL LEAO SCBEW
CROSS TABLE
TIT PiMA FEED B@Y
8.1 MOUNI IH INNEF oF NEEDLE BEAFING
B.4DFILL ANo F T BOLL PIN
B-5(EY 3mhHANO
8-2 sraND
L S-2 STAND
BEVEL GEAR
CFOSS FEEO BOOY
HOW TO INSTALL T.WAY TRACK FOR KNEE-LIFT FEED
^s:rNrrr r r Mil Swrrc l
\
Dl6 T-WAY
\ 5 SPF NG SIOP ALOCX
SOCKET HEAO CAP SCFEW
SOCXEI HEAO CAP SCFEW
VIEW OF LEFT SIDE OF KNEE AND COLUMN
ATIGN' HOW TO INSTALL CROSS FEED
I
t
-8-

STEP 5
HOW TO INSTALL KNEE LIFT FEED
STEP 1
Nol€: Remove the bevel gear (No 6) ,(er
Slep (4) is O K , lhtr indall key, rsplac€
gear, install dial, dd tighten dial nul
(Add a few shims il dial is grinding the
gear )
lmponanl: Pack with gr@ b€fore installing
the gear (Do not us siliconfyp€
grea* )
,
n
STEP 6 Note: lnstall @ Check Clutch Against @
Bevel Goar Then Drivl Through One
Hole Ot smm Dia . Th€n Orive Spring
Pin
lmpodanl: Be sure you have ,ollowed each
sl€p care,ullyild cor@tly b€lore
installing the spring pins
Suggeslions: lnstall hand crank rolale in
Note: Remove hand crank, dial, dial s@ket,
tEaring llange and Etc
STEP 2uprop€r shiming dd lhatthere
is no binding action
o-2 Nole: lnslall O extension shafl
lmpodant: (1) Shatt end musl be against in-
ner ring ol b€ring
(2) lnner shaft is16or t8
thr@ded unc
STEP 7I
o)
I
DI D'ta
Dl3
Nole: lnstall spring (12), handcrank (already
ingalled), then tighten w6her (13), ild
$rew (14)
lmponenl: For opdataonal salety, pl6e*
lubriml€this pad and inslall 6 per
instruclios
STEP 3I
Note: Tighten O to llange then tighten @ lo
knee foed on the tlange
lmponant: For angular Positioning
FIT FUNGE G TABLE
v2
STANDARD ACCESSORIES FOR KNEE LIFT FEED
t>5
STEP 4NO DESCRIPTION NO, DESCRIPTION
D-1
o-2
D-3
D-4
D-6
o-7
D-8
EXTENSION SHAFT
STANO
BEARING
PO\IJER FEED BOOY
scREws
BEVEL GEAR
SHIMS
SHIMS
D-9
0-10
D,1'l
D-12
D-1 3
D-14
D-l5
D-16
KEY
CLUTCH
PIN
SPRING
WASHEF
FIXED SCREW
STOP BLOCK
T.WAY TRACK
t
Nole: lnslall @ gear O key not ln
lmponant: Use hend to push & turn bevel
gaar lo check backlash
(1) lt necesstry add a lew shims @ to
oblain prop€r backlashr Or
(2) modity l€ding odg€ ol gear lo oF
tain proper back l8h Th€n repack
gsar with groa$ Boplace gear
then push and lurn lo check for
backlsh
_: