Allen-Bradley 198E-C0C4R User guide

Plastic Enclosure for DOL and Reversing Starters with Motor Protection Circuit Breaker
Application Instruction
WARNING:
To prevent electrical shock, disconnect from power source before installing or servicing. To be commissioned
and maintained only by qualied personnel; pay attention to the operating instructions!
The opening of the branch circuit protective device may be an indication that a fault current has been inter-
rupted. To reduce the risk of re or electric shock, current-carrying parts and other components of the starter
should be examined and replaced if damaged.
When wired for 2-wire control, a motor connected to the circuit may start automatically when the overload
relay is in the automatic reset position.
When wired for 2-wire control, a motor connected to the circuit may start when a person actuates the RESET
push button.
Kunststogehäuse für DOL- und Wendestarter mit Motorschutz-Leistungsscalter
Anwendungsanweisung
WARNUNG:
Vor Installations- oder Servicearbeiten Stromversorgung unterbrechen, um Unfälle zu vermeiden.
Inbetriebsetzung und Wartung nur durch Fachpersonal; Betriebsanleitung beachten!
Das Ansprechen eines Schutzgeräts kann auf einen aufgetretenen Kurzschluss hinweisen. Um Risiken wie Feuer
oder Stromschlag zu vermeiden sollten die Starterkomponenten überprüft und gegebenenfalls ersetzt werden.
Bei Startern mit Dauerkontaktsteuerung kann ein Motor automatisch starten, wenn das Motorschutzrelais
auf automatische Rückstellung eingestellt ist.
Bei Startern mit Dauerkontaktsteuerung kann ein Motor automatisch starten, wenn nach einer Auslösung
des Motorschutzrelais die Rückstelltaste betätigt wird.
Boîtier plastique pour démarreur direct et inverseur avec disjoncteur de protection de moteur
Notice d´application
AVERTISSEMENT:
Avant le montage et la mise en service, couper l'alimentation secteur an d'éviter tout accident. Mise en
service et entretien: seulement par du personnel spécialisé; respecter les instructions d'exploitation!
Le déclenchement d'un dispositif de protection peut indiquer qu'un court-circuit s'est produit. Pour éviter
des risques tels qu'un incendie ou un choc électrique, les éléments du démarreur devraient être contrôlés et
remplacés si nécessaire.
Si la commande de démarrage est réalisée avec un contact permanent, le moteur peut démarrer automa-
tiquement lorsque le relais de surcharge est en mode de réarmement automatique.
Si la commande de démarrage est réalisée avec un contact permanent, le moteur peut démarrer lorsque,
après déclenchement du relais de surcharge, le bouton de réinitialisation est actionné.
Custodie plasitce per avviatore diretto e invertitore con interruttore automatico
Istruzione d'applicazione
AVVERTENZA:
Per prevenire infortuni, togliere tensione prima dell'installazione o manutenzione. Messa in servizio e
manutenzione devono essere eettuate solo da personale specializzato; attenersi alle istruzioni per l'esercizio!
L'intervento di un dispositivo di protezione può indicare che si è vericato un corto circuito. Per evitare rischi, quali
incendi o scosse elettriche, i componenti dell'avviatore dovrebbero essere controllati e sostituiti se necessario.
Quando collegato con controllo a due li, il motore connesso al circuito può avviarsi automaticamente se il
relè è impostato su reset automatico.
Quando collegato con controllo a due li, il motore connesso al circuito può avviarsi automaticamente se il
pulsante di RESET del relè di sovraccarico viene premuto.
Cofre en plástico para arrancador directo e inversor con interruptor automático
Instrucciones de montaje
ADVERTENCIA:
Desconectar la alimentación eléctrica antes de realizar el montaje, con el objeto de evitar accidentes. La
puesta en servicio y el mantenimiento ha de realizarse exclusivamente por personal especializado; ¡prestar
atención a las instrucciones de montaje y puesta en marcha!
El disparo de un dispositivo de protección puede indicar que se ha producido un cortocircuito. Para evitar riesgos como
incendio o descargas eléctricas, los componentes del arrancador deben ser examinados y reemplazados si fuera necesario.
Cuando el sistema de control es por contacto permanente, el motor se puede conectar automáticamente si
el relé de sobrecarga tiene ajustado el rearme en posición de automático.
Cuando el sistema de control es por contacto permanente, después del disparo del relé térmico, el motor se
puede conectar cuando se presiona el pulsador de RESET (rearme).
198E-C0C4R
IEC / EN 62208
IEC / EN 60947-4-1
UL 508
CSA 22.2, No. 14

Assembly of Reversing Starters
321
5
4
Assemble the reversing contactor:
• Turn the coil terminals to the load side according
the contactors instruction sheet.
• Place the mechanical interlock between contactors
• Insert the dovetail connector from rear side
• Attach the reversing connection on load side
• Attach the parallel connection and the Eco
connection module on line side
The enclosure ts for both,
the 140M-C and the 140M-D
MPCB.
For the 140M-D, shorten the
support by breaking o the
2 tabs.
Snap the 800F contact blocks
Prepare the MPCB by replacing the knob and
adding the auxiliary:
• Remove original knob
• Remove front cover
• Add auxiliary and lockable twist knob
onto the device support:
• Pos. 2 (center): N.C. contact
• Pos. 3 (left): N.O. contact
Do the control wiring according
the wiring diagram/wire table.
Snap the reversing contactor
onto the metal hat rail
(2)

6
Attach the MPCB and complete the control wiring.
Mount the 800F push button operator and the MPCB
rotary handle into the cover.
Component Selection for DOL and Reversing Starters
With Motor Protection Circuit Breaker 140M-C / -D
Setting 400/415V AC 500V AC 690V AC 200V
[HP] [HP] [HP] [HP] lq [kA]
lq [kA]lq [kA]lq [kA]lq [kA][kW]
-----
-
-
65 65 65 65 47500.06 0.06
0.06 - - -65 65 65 65 47500.06 0.12
0.09 - - -65 65 65 65 47500.12 0.18
-
0.18 - - -65 65 65 65 47500.18 0.37
1/2
0.25 - - -65 65 65 65 47500.37 0.55
3/4
0.55 - - 3/465 65 65 65 47500.75 1.1
1 1/2
0.75 1/2 1/2 165 50 50 65 3081.1 1.8
3
1.5 3/4 3/4 250 50 50 65 3082.2 3
3
1.5 3/4 3/4 265 65 50 65 30102.2 3
-
2.2 1 1 1/2 350 50 50 65 -434
5
2.2 1 1 1/2 365 65 50 65 305034
-
423565 50 50 65 --4-
-
423565 50 50 65 -45.5 5.5
423565 65 65 65505.5 5.5
7 1/2
7 1/2
7 1/2
423565 65 50 65 30
30
423565 50 50 6545.5 7.5 --
423565 65 65 65505.5 7.5 30
-
5.5 3 3 7 1/250 50 - 30--- -
10
5.5 3 3 7 1/265 65 - 65--- 30
-
7.5 3 5 1050 - 10 30310 - -
10
7.5 3 5 1065 - 50 65610 - 30
-4-
AC-3 Type 1 Type 1 Type 1Type 2 AC-3 AC-3
[A]
0.1 - 0.16
0.16 - 0.25
0.25 - 0.4
0.4 - 0.63
0.63 - 1.0
1.0 - 1.6
1.6 - 2.5
2.5 - 4.0
2.5 - 4.0
4.0 - 6.3
4.0 - 6.3
6.3 - 10
6.3 - 10
6.3 - 10
6.3 - 10
6.3 - 10
6.3 - 10
10 - 16
10 - 16
10 - 16
10 - 16
[kW] [kW] lq [kA]
230V 460V 575V 480Y/
277V
600Y/
347V
IEC60947-4-1 COMB. MTR. CNTRL., UL 508 (TYPE F)
Range
Components
MPCB Contactor
140M-C2E-A16 100-C09 10
140M-C2E-A25 100-C09 10
140M-C2E-A40 100-C09 10
140M-C2E-A63 100-C09 10
140M-C2E-B10 100-C09 10
140M-C2E-B16 100-C09 10
140M-C2E-B25 100-C09 10
140M-C2E-B40 100-C09 10
140M-D8E-B40 100-C09 10
140M-C2E-B63 100-C09 10
140M-D8E-B63 100-C09 10
140M-C2E-C10 100-C09 10
140M-D8E-C10 100-C09 10
140M-C2E-C10 100-C12 10
140M-D8E-C10 100-C12 10
140M-C2E-C10 100-C16 10
140M-D8E-C10 100-C16 10
140M-C2E-C16 100-C12 10
140M-D8E-C16 100-C12 10
140M-C2E-C16 100-C16 10
140M-D8E-C16 100-C16 10
To complete the cat. no., please replace with a coil voltage code.
Additional components
ytitnauQderiuqeRnoitpircseD Cat. No.
Mechanical / Electrical Interlock 1100-MCA02
Power Wiring Kit for Reversing Starters 1105-PW23
ECO Starter Connecting Module 1140M-C-PEC23A
Actuator type G, Black/Grey, 90°
Lockable Twist Knob 1
1
1198-SHB
140M-C-KN1
UL 508 Type E Spacing Module 140M-C-TE1
Control Components required for Impulse Control
Front-Mounted Auxiliary Contact for MPCB 1140M-C-AFA10
Multi-Function Push Button Operator, 3 Functions, without Markings ‡§
¥
1800FP-U3F3F34
Base Mounted Contact Block 1 N.C. 1800F-BX01
Base Mounted Contact Block 1 N.O. 2800F-BX10
Control Components required for Maintained Control
Front-Mounted Auxiliary Contact for MPCB 1140M-C-AFA10
Selector Switch Operator, non-illuminated, 3-position §1800FP-SM32
Base Mounted Contact Block 1 N.O. 2800F-BX10
‡
¥ For UL applications.
For button caps with text or symbols, order the operator without cap (cat. no. 800FP-U3X ). Caps are to be ordered separately.
§For legend plates and frames, please see catalog A116.
1
Neutral Terminal 198E-PNT
¥
(3)

DIR 10000248718 (Version 03)
Printed in Estonia
125 [4.93] 32.5 [1.28]125 [4.93]
250 [9.85]
50 [1.97]
50 [1.97]
125 [4.93]
50 [1.97]
24 [0.95]
Ø23
[Ø0.91]
3.5
[0.14]
13 [0.51]
Ø15
[Ø0.59]
Ø3.5
[Ø0.14]
150 [5.91]
159.3 [6.28]
38.7 [1.52]
95 [3.74]
14.1 [0.56] 14.1 [0.56]
14.1
[0.56]
14.1
[0.56]
28.1 [1.11]
2 x 1...6 mm²
2 x No. 14...10 AWG
Pozidriv No. 2
2.3 Nm
20 lb-in
Pozidriv No. 2
2.0 Nm
18 lb-in
(1.2 x 6.5)
10
2 x 1...6 mm²
2 x No. 14...10 AWG
110 [4.33]
235 [9.26]
Rotary operator alternatively
(for maintained control)
Impulse Control, Multi Function Push Button Maintained Control, Selector Switch < O >
SUPPLY CONDUCTOR
SIZE (AWG)
BONDING CONDUCTOR
QTY. SIZE
FOR USE WITH ALLEN-BRADLEY
GROUNDING ADAPTER KIT, CAT. NO. 198-GR1
SEE APPLICABLE CODES AND LAW
FOR GROUNDING REQUIREMENTS
14
12
10
14
12
12
1
1
2
Schematic Diagram
Dimensions
1 1 1
1
1
1
L1 control voltage supplied from external source.
L1
I
I
3
2
1
1- HAND
2- OFF
3- AUTO
A1
A2
2 WIRE
CONTROL
Illuminated HOA Selector Switch
L1
1
WARNING: Bonding between metallic conduits must be provided.
AVERTISSEMENT: Une liaison électrique doit être assurée entre les
conduits métalliques.