Allen-Bradley Kinetix 5000 User manual

Installation Instructions
Kinetix 5000 AC Line Filters
Catalog Numbers 2198-DB08-F, 2198-DB20-F, 2198-DB42-F, 2198-DB80-F,
2198-DB290-F
About the AC Line Filters
This publication provides wiring and installation instructions for the AC line filters used with
the Kinetix® 5000 servo drive families. For more information on installing and wiring your
Kinetix 5500 or Kinetix 5700 servo drive, refer to the drive-family user manual listed in
Additional Resources on page 8.
Topic Page
About the AC Line Filters 1
Important User Information 2
Before You Begin 3
Wire the AC Line Filter 3
AC Line Filter Specifications 8
Additional Resources 8
Allen-Bradley Replacements

2Kinetix 5000 AC Line Filters
Rockwell Automation Publication 2198-IN003B-EN-P - March 2015
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of
this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with
installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual
use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the
consequence.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert
people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective
Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective
Equipment (PPE).

Kinetix 5000 AC Line Filters 3
Rockwell Automation Publication 2198-IN003B-EN-P - March 2015
Before You Begin
For general guidelines when laying out your panel and mounting your AC line filter, refer to the
System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
For guidelines specific to your application, refer to your drive-family user manual listed in
Additional Resources on page 8.
Install the AC Line Filter
Mount the line filter to the cabinet panel with hardware as specified in the table below.
See the System Design for Control of Electrical Noise Reference Manual, publication
GMC-RM001, for proper high-frequency (HF) bonding techniques to improve overall system
performance.
Wire the AC Line Filter
Wire must be copper with 75 °C (167 °F) minimum rating. Phasing of main AC power is
arbitrary and earth ground connection is required to improve safety and proper operation.
ATTENTION: To avoid personal injury or damage to equipment due to hazardous voltages,
follow these guidelines when installing your AC line filter. NEC and local regulations always
take precedence:
•Disconnect mains power before installation.
•Verify that the rated voltage is compatible with the local supply voltage.
•Connect the earth ground connection first.
AC Line Filter
Cat. No. Mounting Bolts Torque Value
N•m (lb•in)
2198-DB08-F
M5 (#10-32) 2.0 (17.7)
2198-DB20-F
2198-DB42-F
M6 (1/4x20) 4.5 (39.8)
2198-DB80-F
2198-DB290-F M10 (3/8x16) 30 (266)
IMPORTANT
The National Electrical Code and local electrical codes take precedence over the values and
methods provided.
When wiring the line filter for single-phase operation (Kinetix 5500 drives only), do not make
connections to the L3 terminals. Line and load designations must be observed to meet
product specifications.
Allen-Bradley Replacements

4Kinetix 5000 AC Line Filters
Rockwell Automation Publication 2198-IN003B-EN-P - March 2015
AC Line Filter Wiring Examples
L1
L2
L3
L1
L2
L3
PE
L1’
L2’
L3’
PE
240/480V
L1
L2
L3
L1
L2
L3
PE
L1’
L2’
L3’
PE
240V
L1
L2
L3
L1
L2
L3
PE
L1’
L2’
L3’
PE
480V
L1
L2
L3
L1
L2
L3
PE
L1’
L2’
L3’
PE
480V
L1
L2
L3
L1
L2
L3
Bonded Cabinet
Ground Bar
2198-DB08-F
AC Line Filter
Line Load
Bonded Cabinet
Ground Bar
2198-DBxx-F
AC Line Filter
Kinetix 5500 drive input
power (IPD) connections for
three-phase operation.
Line Load
Kinetix 5500 drive input
power (IPD) connections
for single-phase operation.
Bonded Cabinet
Ground Bar
2198-DBxx-F
AC Line Filter
Circuit
Protection
Kinetix 5700 drive input
power (IPD) connections for
three-phase operation.
Line Load 2198-Pxxx DC-bus Power Supply
2198-Hxxx-ERSxServo Drives
2198-H003-ERSx, 2198-H008-ERSx,
2198-H015-ERSxServo Drives
Mains
Contactor
Circuit
Protection
Circuit
Protection
Kinetix 5700 drive input
power (IPD) connections for
three-phase operation.
Bonded Cabinet
Ground Bar
Circuit
Protection
Mains
AC Input
Kinetix 5700 drive input
power (IPD) connections for
three-phase operation.
Line Load
Mains
Contactor
2198-P208 DC-bus
Power Supply
Kinetix 5700 drive input
power (IPD) connections for
three-phase operation.
2198-DB290-F
AC Line Filter
Mains
AC Input
Mains
AC Input
Mains
AC Input
8720MC-LRxx
Line Reactor
Circuit
Protection
Circuit
Protection
DC-bus Power Supplies in Parallel
2198-P208 DC-bus
Power Supply
2198-P208 DC-bus
Power Supply
8720MC-LRxx
Line Reactor
8720MC-LRxx
Line Reactor

Kinetix 5000 AC Line Filters 5
Rockwell Automation Publication 2198-IN003B-EN-P - March 2015
AC Line Filter Wiring Specifications
AC Line Filter Dimensions
AC Line Filter Dimensions (catalog number 2198-DB08-F)
Kinetix Drive
Cat. No.
AC Line Filter
Cat. No. Signal
Recommended (1)
Wire Size
mm2, AWG
(1) The actual gauge of the input power wiring depends on the system configuration. Consult your machine builder, the NEC, and applicable local
codes.
AC Line Filter
Strip Length
mm (in.)
Terminal
Torque Values
N•m (lb•in)
2198-H003-ERSx
2198-DB08-F (2)
(2) Applies to installations with single-phase or three-phase input power.
1.5…6
(16…10) 7.5 (0.30) 0.8 (7.1)2198-H008-ERSx
2198-H015-ERSx
2198-H025-ERSx
2198-DB20-F
1.5…10
(16…8)
9.0 (0.35)
2.0 (17.7)
2198-H040-ERSx
2198-P031
2198-H070-ERSx
2198-DB42-F 12.0 (0.47)
2198-P070
2198-P141
2198-P208 2198-DB80-F 2.5…35 (14…0) 18.0 (0.71) 5.0 (44.3)
2198-P208
(2 or 3 in parallel) 2198-DB290-F Bus-bar (3)
(3) Apply crimp eyelet terminals to lug connections using the supplier-recommended tooling.
N/A 30 (266)
L1, L1’
L2, L2’
L3, L3’
Ø 6.0
(0.24)
167
(6.57) 8.5
(0.33) R3.0
(0.12)
32
(1.26)
173
(6.81) 151
(5.94)
1.2
(0.05)
179
(7.05)
60.8
(2.39)
46
(1.81)
79
(3.11) M5
Dimensions are in mm (in.).
Allen-Bradley Replacements

6Kinetix 5000 AC Line Filters
Rockwell Automation Publication 2198-IN003B-EN-P - March 2015
AC Line Filter Dimensions (catalog number 2198-DB20-F)
AC Line Filter Dimensions (catalog number 2198-DB42-F)
Ø 6.0
(0.24)
R3.0
(0.12)
8.5
(0.33)
217
(8.54)
201
(7.91)
227
(8.94)
1.2
(0.05)
93
(3.66)
115.5
(4.55)
55
(2.16)
42
(1.65)
42
(1.65)
M5
Dimensions are in mm (in.).
Ø 6.5
(0.26)
R3.3
(0.13) 9.5
(0.37)
60
(2.36)
60
(2.36)
258
(10.16)
M6
240
(9.45)
129
(5.08)
1.2
(0.05)
272
(10.71)
73
(2.87)
162
(6.38)
Dimensions are in mm (in.).

Kinetix 5000 AC Line Filters 7
Rockwell Automation Publication 2198-IN003B-EN-P - March 2015
AC Line Filter Dimensions (catalog number 2198-DB80-F)
AC Line Filter Dimensions (catalog number 2198-DB290-F)
298
(11.73)
79
(3.11)
79
(3.11)
Ø 7.0
(0.28)
1.2
(0.05)
312
(12.28)
94
(3.70)
190
(7.48)
M8
Dimensions are in mm (in.).
90
(3.54)
146
(5.75) 208
(8.19)
30
(1.18)
Ø 10.5
(0.41)
268
(10.56)
39
(1.54)
M10
170
(6.69)
10.5
(0.41)
77
(3.03)
186
(7.32)
46 (1.81)
3 (0.12)
19 (0.75)
Dimensions are in mm (in.).
M4 threaded inserts
for optional terminal
covers.
Allen-Bradley Replacements

Publication 2198-IN003B-EN-P - March 2015
Supersedes Publication 2198-IN003A-EN-P - July 2012 Copyright © 2015 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Allen-Bradley, Kinetix, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
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http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
AC Line Filter Specifications
Additional Resources
These documents contain additional information concerning related products from
Rockwell Automation.
You can view or download publications at http://www.rockwellautomation.com/literature. To
order paper copies of technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
AC Line Filter
Cat. No.
Voltage
Rating
Current Rating
A @ 50 °C (122 °F)
Power Loss
@ Rated Current
W
Leakage
Current, typ
mA
Weight,
approx
kg (lb)
Operating
Temperature
2198-DB08-F
480V AC (1)
three-phase
50/60 Hz
(1) Tolerance for this value is +10%.
7.5 3.6 2.5 0.77 (1.70)
0…50 °C
(32…122 °F)
2198-DB20-F 20 5.1 5.2 1.63 (3.59)
2198-DB42-F 42 14.7 4.0 2.70 (5.95)
2198-DB80-F 80 18.3 13.0 3.95 (8.71)
2198-DB290-F 290 32.7 19.4 4.20 (9.26)
Resource Description
Kinetix 5700 Servo Drives User Manual,
publication 2198-UM002
Information on installing, configuring, starting, and
troubleshooting your Kinetix 5700 servo drive system.
Kinetix 5500 Servo Drives User Manual,
publication 2198-UM001
Information on installing, configuring, starting, and
troubleshooting your Kinetix 5500 servo drive system.
System Design for Control of Electrical Noise Reference Manual,
publication GMC-RM001 Information, examples, and techniques designed to
minimize system failures caused by electrical noise.
EMC Noise Management DVD, publication GMC-SP004
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell
Automation® industrial system.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other
certification details.