Allstar Gate Star 6000 Installation instructions

INSTALLATION AND
OWNER’S MANUAL
GATE STAR 6000
Model GS6000 - Heavy Duty Commercial
Vehicular Swing Gate Operator
112538
GATE STAR 6000
Model GS6000 - Heavy Duty Commercial
Vehicular Swing Gate Operator
EXPLODED VIEW / PARTS LIST
-
TECHNICAL SPECIFICATIONS

OPERATOR EXPLODED VIEW 2
Figure 24: GS6000 Exploded View
008029
006043
111673
112539
010172
112485

PART # DESCRIPTION
005068 CON, 3/8 FLEX Conduit, Straight, AMP 207370-1
005244 Transformer, 120V-24V, 50/60 Hz, Class 2, 40VA
006030 Screw, 5/16-18 x 1, ZI
006034 Nut, 1/2-13, Hex
006042 Nut, 4-40, Hex, Captivated Lock Washer
006043 Nut, 5/16-18, Hex, Captivated Lock Washer
006053 Nut, 6-32, Hex, Captivated Lock Washer
006044 Nut, 8-32, Hex, Captivated Lock Washer
006123 Screw, 10-24 x 1-1/4, PN PH MA
006127 Nut, 10-24, Hex, Captivated Lock Washer
006140 Screw, 6-32 x 1, RH MA
006280 Nut, 10-32, Hex, SR FL
008029 Washer, 3/8, INT TTH Lock, 10T
010014 Nut, 5/16-18, U, Tinnerman
010019 Screw, 6-32 x 3/4, PH PN MA
010030 Screw, 10-32 x 1/2, Hex SL WA
010037 Screw, 5/16-18 x 3/4, CR, ZI
010040 Screw, 1/2-13 x 1-1/4, HX
010045 Screw, 1/4-20 x 1/2, SK, Set
010056 Washer, 5/16, INT TTH Lock
010059 Washer, 1/2, INT TTH Lock
010061 Washer, #10, Flat
010169 Connector, Conduit, N, 90 Degree
010172 Motor, 1/2HP, 115V, 56, ODP, PSC, GATE, Leeson
010185 Grommet, 5/8 ID, for 7/8 Hole
010213 Pulley, 2 IN V Belt, 5/8 IN BORE
010215 Bearing, PB, 1.25 x 1-11/16TB, CT IR
010216 Sprocket, 50B54, 1-1/4 Thru Bore, 1/4 Key
010217 Torque Limiter Assembly
010218 Speed Reducer, 60:1
010219 Pulley, 8”, V-Belt, 5/8 Bore
010231 Clutch Disk, Torque Limiter
010436 Actuator, Limit Cam
010651 Screw, 5/16-18 x 5/8, SQ Head, Set
100626 Conduit, Non-Metallic, 1/4
PART # DESCRIPTION
101490 Terminal Block, Barrier Type, 11 POS
103399 Screw, 10-32 x 3/8, HX SL WA, T/F, Green
104058 Washer, 5/16, Flat, SAE
104450 Key, 1/4 x 1/4 x 2L
104479 Arm Stop, Heavy Duty SWGO
105517 Screw, 8-32 x 1/2, PH RD MA
105561 Key, 3/16 x 3/16 x 1
105574 Screw, 8-32 x 1/4, PH PN, T/1, S/T
105575 Screw, 8-32 x 5/8, PH PN, T/1, S/T
107307 Screw, 10-24 x 3/8, HX SL WA, T/F, SS
110132 Receptacle, Duplex, Outlet/Switch, 120 VAC
111673 Control Box, GS6, HDSWG
111674 Control Box Bottom, GS6, HDSWG
111725 Socket, Octal, 11 Pin, DIN/Panel Mounting
111726 Switch, Push Button, SPST, NO, Black
111727 Switch, Push Button, SPST, NO, Red
111788 Bracket, AC Cover, High Voltage, GS6
111789 Bracket, Panel, Push Buttons, GS6
111790 Frame Pan, Loop Socket Mounting, GS6
111982 Screw, #10-32 x 3/4, Spade Head, SS
112032 Limit Switch, SPDT, Simulated Roller Lever
112484 Frame, GS6000, No Components
112487 Chain, #40, Roller, Nickel, 65P w/Master Link
112513 Belt, V, 4L440, Industrial
112518 Motor Control Board, CGO, 120V, GS6, CGA2K
112524 Arm, Crank, GS6, 1.25 Diameter Shaft
112525 Shaft, Output, GS6, Clevis Pined, 1.25 x 19.36
112528 Handle Assy, Release, 3/8-16, GS6 Crank Arm
112531 Pin, Ring Grip, 3/8 x 2.3, Quick Release
112537 Screw, 4-40 x 1-1/4, PHPM, ZI
112539 Washer, #10, Load-Distrib, 0.203 x 0.688 x 0.046
112540 Screw, 4-40 x 3/4, PHPM, ZI
112609 Wing Nut, 3/8-16 UNC-2B, S/S
157149 Standoff, PCB, 3/4IN
GATE ARM EXPLODED VIEW AND COMPONENT LIST
PART # DESCRIPTION
104473 Arm, Crank Extension, GS6, 1 x 2 x 26.5
104475 Fitting, Swing Gate Arm, 1-5/8 x 8
104476 Bracket, Swing Gate, 3 x 6
112549 Hardware Assy, Swing Arm, GS6000
112578 Arm, SWG Gate, Fixed Plate, 1.315 OD x 42L
GATE ARM COMPONENTS
104475
104473
112549
104476
112578
Figure 25: GS6000 Arm
Components Exploded View
112646
PART # DESCRIPTION
010291 Rain Seal Rubber Ring
104442 Rain Seal Plate
104779 Antenna, Radio Reciever, FC, 10 Inch
110555 Receiver, Radio, MVP-1Channel, 318 MHz, 24 VAC
PART # DESCRIPTION
111805 Turret Cover,GS6 Swing Gate Arm
112435 Access Door Assembly, Cover, GS6
112536 Manual, Install / User, GS6000
112666 Cover, Operator, Complete w/RainSeal & Access Door
UNILLUSTRATED COMPONENT LIST
PARTS LIST - EXPLODED VIEW
3

c.p. Allstar Corporation
Downingtown, PA 19335
P/N 113025 Rev. A January 2006
PHYSICAL
PAD: 24W x 30D x 3H
OVERHEAD CLEARANCE: 26 Inch Minimum
UNIT SIZE: 14 Wide x 19 Deep x 27-1/2 High
FRAME: Welded steel, Coated to UL Standards
COVER: Molded Polyethylene
SHIPPING WEIGHT: 200 lbs.
PRIMARY VOLTAGE: 115 VAC, 60 Hz
ELECTRICAL SOURCE: One 3-Wire 15 AMP Service per
CONTROL VOLTAGE: 12/24 VDC
RADIO RECEIVER 24 VAC
MOTOR: 1/2 HP, 4.4 AMP PSC, Instant Reversing
ELECTRICAL
DRIVE
DRIVE SYSTEM: 60:1 Gearbox
TORQUE LIMITER: Mounted on Output Shaft,
OUTPUT SHAFT: 1-1/4 Diameter Ball-Bearing Mounted
LIMITS: Independent Open & Close; Displaced
MAX. GATE WEIGHT: 1100 lbs.
MAX. GATE WIDTH: 18 Feet
MAX. CYCLES PER HOUR: 60 Open/Close per Hour
GATE SPEED: 13-15 Seconds for 90º Opening
CAPACITIES
Specifications subject to change without notice. Consult the factory.
MANUAL RELEASE INSTRUCTIONS
TO OPERATE THE GATE MANUALLY:
Action A - Unscrew the thumb screw that retains the turret
cover.
Action B - Slide the turret cover down the gate arm an
appropriate length to complete Actions C & D.
Action C - Rotate the release handle 180 degrees away from
the gate arm assembly.
Action D - Pull the release pin completely out of the arm
assembly.
The gate can now be moved manually.
TECHNICAL SPECIFICATIONS 4
C
D
112088-03
AB
112088-02
Reverse above to put the operator
back into automatic service.