Almatec Quattroflow 1200SU User manual

Operating and Installation
Instructions
Quattroflow 1200SU Quaternary Pump
4-Piston-Diaphragm Pump with pump chamber
made of polypropylene (Single-Use)
Picture shows pump without control box; models with control box and other versions are possible.
Please read this manual carefully before start-up of the
pump and take care of an appropriate instruction of the
operating staff.
Attention!
Please regard the warning and safety advices!
Quattroflow is a brand of ALMATEC Maschinenbau GmbH.
ALMATEC is constantly working on improvements of the pump. Modifications of the design or
materials might be done without prior notice.
Original Instruction

QF1200SU; edition 2014-10; page 2 of 19
Contents
1. General................................................................................................................ 3
1.1. Introduction...................................................................................................... 3
1.2. Storage ............................................................................................................ 3
1.3. Labelling of the pump....................................................................................... 3
2. Description of the QF 1200SU pump................................................................... 4
2.1. Appropriate use................................................................................................ 4
2.2. General description of the machine ................................................................. 4
2.3. Start-up............................................................................................................ 5
2.4. Cleaning........................................................................................................... 5
2.5. Autoclave......................................................................................................... 6
2.6. Gamma Irradiation ........................................................................................... 6
3. Safety................................................................................................................... 6
3.1. Labels at the pump .......................................................................................... 6
3.2. Qualification of the personell............................................................................ 6
3.3. Responsible working........................................................................................ 6
3.4. Dangers in case of noncompliance with the safety instructions....................... 7
3.5. Safety hints for the operator............................................................................. 7
3.6. Safety instructions for maintenance, inspection and mounting operations....... 7
3.7. Unauthorized reconstruction and spare part usage ......................................... 8
3.8. Inadmissible modes of operation ..................................................................... 8
3.9. Further warning and safety instructions ........................................................... 8
4. Maintenance/Servicing of the QF 1200SU......................................................... 10
4.1. Replacement of the SU pump chamber......................................................... 11
4.1.1. Deinstallation of the SU pump chamber............................................... 11
4.1.2. Installation of the SU pump chamber ................................................... 11
4.2. Replacement bearing unit ............................................................................. 12
4.2.1. Disassembly of the ring drive unit......................................................... 12
4.2.2. Assembly of the ring drive unit ............................................................. 13
4.3.Disassembly/assembly of the drive housing................................................... 14
5. Operating troubles, causes and remedial action (Troubleshooting)................... 15
6. Performance charts of the QF 1200SU.............................................................. 16
7. Technical data of the QF 1200SU...................................................................... 18

QF1200SU; edition 2014-10; page 3 of 19
1. General
1.1. Introduction
These operating instructions are valid for the Quattroflow 1200SU pump.
No liability will be undertaken for any damages caused by non-compliance with the operating
instructions and service conditions! Original spare parts serve safety purposes. The use of other parts
may cancel the liability for the consequences and secondary failures resulting thereof.
Manufacturer: ALMATEC Maschinenbau GmbH
Carl-Friedrich-Gauss-Str. 5
47475 Kamp-Lintfort, Germany
Phone: [phone]
Fax: [phone]
e-mail: quattroflo[email protected]
Internet: www.quattroflow.com
Quattroflow quaternary diaphragm pumps are constructed according to the state of the art and they
are reliable. Imminent danger by operating error or misuse can lead to damages of properties and/or
persons. The pumps are to be applied for the intended use and in a safety-related proper condition
only.
1.2. Storage
In general the Quattroflow pump is delivered operational and packaged. If the unit is not installed right
away, proper storage conditions are important for a trouble free operation later. The pump has to be
protected from wetness, coldness, dirtying, UV-radiation and mechanical influences. The following
storage conditions are recommended:
- Steady ventilated, dust and vibration free storage room
- Ambient temperature between 15°C (59°F) and 25°C (77°F) with a relative humidity below 65%
- Prevention of direct thermal influences (sun, heating)
1.3. Labelling of the pump
The ALMATEC Maschinenbau GmbH is certified as a modern, quality-orientated enterprise according
to DIN EN ISO 9001:2008 and 14001:2009. Before release for dispatch, any Quattroflow pump has to
undergo an extended final control. The performance data registered during this are archived in our
records and can be read back at any time.
As a general rule in the countries of the EU
only such machines are allowed to take into
operation, which are determined to meet the
regulations of the EU machinery directive, the
harmonized standards, European standards
and the respective national standards. Hence
the operator has to verify whether the
Quattroflow pump manufactured and delivered
properly according to the customers order
meets the mentioned requirements.
Therefore make sure, before putting the pump
into operation, that the pump and the used
materials of construction are suitable for the
provided application and the installation site.
The type label of each Quattroflow pump can
be seen on the bottom of the base plate.
Motor housing
Pump chamber
Single Use
Pressure plate
Base plate
Drive unit

QF1200SU; edition 2014-10; page 4 of 19
2. Description of the QF 1200SU pump
2.1. Appropriate use
The Quattroflow 1200SU is a 4-piston Diaphragm pump, which is mainly used to pump water-like
fluids that are typically handled in research-, pilot plant- or production facilities of the pharmaceutical,
biotech, food or cosmetic research centers or plants.
Examples:
Solutions containing proteins (albumin, IgG, Clotting factors, monoclonal antibodies, enzymes,
vaccines.)
Solutions of polymers or suspensions (silicon, latex, chromatography media)
Cell suspensions (bacteria, yeast, algae, fungi, mammalian cells)
Colloidal solutions
Suspensions of viruses or phage
Typical applications for the QF 1200SU
- Filtration technology:
To recirculate feed/retentate (e.g. membrane cassettes, hollow fibre, spiral wound, ceramic
elements)
Feed pump for filter cartridges or plate and frame depth filters
- Chromatography:
Packing of chromatography columns
Feed pump to mix gradients
- Feed pump for centrifuges or separators
- Feed pump for homogenizers
- Feed pump for filling machines
2.2. General description of the machine
The Quattroflow 1200SU pump is a 4-piston diaphragm pump. The four segments of the pump
diaphragm oscillate back and forth. This alternate movement is created by a connector plate that is
arranged on a ball bearing. The ball bearing sits on an eccentric shaft. The connector plate does not
turn!
The stroke of the pistons is determined by the angle of the eccenter. There are eccentric shafts with 5°
and 3° available. The range of flow rates can be modified by changing the eccentric shafts.
Range of flow rate:
5° eccentric shaft: approximate 20 -1200 L/hr (40 –1200 L/hr for pumps with controller)
3° eccentric shaft: approximate 10 - 800 L/hr (20 –800 L/hr for pumps with controller)
In gallon:
5° eccentric shaft: approximate 5.3 - 317 gph (10.6 - 317 gph for pumps with controller)
3° eccentric shaft: approximate 2.64 –211 gph (5.3 - 211 for pumps with controller)
The drive = motor + control needs to be chosen according to application.
Please note:
The direction of flow can be adjusted by turning the pump chamber in 90° steps.
The Quattroflow 1200SU is self-priming and can run dry. Inside the pump chamber there are no
rotating parts that might cause heating up of the product or shed particles.

QF1200SU; edition 2014-10; page 5 of 19
The pump-motor unit is mounted on a stainless steel base plate. In case that the pump will not be
mounted on the base plate but in a frame or any other base measures have to be taken that there will
be a proper alignment of the motor and the pump.
The Quattroflow 1200SU pump is designed for use in single-use processes, i.e. the wetted product
chamber made of plastic is replaced after onetime use. The simple disposal of the product chamber
saves time and money. This eliminates the efforts for cleaning, sterilization or a sophisticated cleaning
validation. Also a cross-contamination can be excluded. Particularly in biotechnology development
stage single-use pumps facilitate and accelerate the process preparations. Frequently changing
products is generally the typical field of application of the single-use pumps.
2.3. Start-up
A Quattroflow single-use pump is delivered pre-assembled. Three plastic pump chambers are
attached to each new pump unit. One of them has to be installed according to the instructions in
Section 4.1. (replacement of the SU pump chamber), while the other two are for a replacement.
Before start-up of the pump anyone should acquaint oneself with the explanations of the chapter
troubleshooting (see page 15). Only by this the defect quickly can be realized and eliminated in case
of trouble. Problems which cannot be solved or with an unknown reason should be passed on to the
manufacturer.
Prior to the very first use it might make sense to sanitize the pump chamber by filling with 0.1N to 0.5N
NaOH. The reaction time depends on the desired effect of the caustic (e.g. depyrogenation 10-20
hours). This procedure should be tailored to the particular application and the effect has to be checked
by appropriate analytical methods.
Recommendation: Test run prior first use!
Before using your pump in your process perform a test run to get used to the specific
properties of the pump.
Please note: ALMATEC Maschinenbau GmbH is also building custom-made pumps and set-ups.
These modified pumps can be different from this one that is described in here. However the basic
information is applicable to all of the Quattroflow 1200S Series pumps. Please do not hesitate to
contact us for further information.
Pay attention to a sufficiently dimensioned piping. A too small piping of the
suction line can cause cavitation as well as a loss of performance.
If hoses were used in the suction line, make sure that they do not collapse due
to the negative pressure.
When installing the pump please consider that around the pump enough space
is available for operation and maintenance. Pay attention to the required space
needed for assembly and disassembly of the pump chamber (see 4.1.).
During start-up pay attention to the warning and safety instructions of the
following chapter 3 of this manual.
2.4. Cleaning
Cleaning of the single-use pump chamber is not provided, since they are replaced after use.

QF1200SU; edition 2014-10; page 6 of 19
2.5. Autoclave
To autoclave an unused pump chamber we recommend the following steps.
1. Removal of the single use pump chamber from the package.
2. Close in and outlet of the pump e.g. by connecting hoses. Ensure that a free interchange of
gas and steam over a sterile barrier (e.g. sterile filter) at in- and outlet is available.
3. Autoclaving of the prepared pump chamber in a vacuum autoclave at max. 130°C (266°F) for
max. 30 min. Follow instructions of the autoclave manufacturer.
4. After cooling down, the screws of the membrane housing cover and the connectors should be
verified and retorqued if necessary. The corresponding screws are marked and shown in the
attached picture.
2.6. Gamma Irradiation
The single use pump chamber can be gamma irradiated with a maximum dose of 50 kGy.
3. Safety
These operating instructions contain basic hints to be observed during installation, operation and
maintenance. Therefore, prior to mounting and commissioning, these operating instructions must by
all means be read by the fitter as well as the pertinent expert personnel/customer and must always be
available at the place of installation of the pump. Not only are the general safety hints listed under this
item “Safety” to be observed, but also the special safety hints in other chapters.
3.1. Labels at the pump
Marking labels at the pump e.g.
- pmax 4 bar
- Fluid connections
- Direction of flow
must not be removed and has to be readable.
3.2. Qualification of the personnel
The customer is responsible for ensuring that all maintenance, inspection and
mounting operations are performed by authorized and qualified expert personnel who
have sufficiently informed themselves by thoroughly studying the operating
instructions.
3.3. Responsible working
Please follow strictly the safety guidelines of this manual, as well as all national and
possible internal regulations (e.g. the handling of chemicals, like caustic or acid, the
handling of biological materials, the handling of tubing, piping, instrumentation, fittings
etc.

QF1200SU; edition 2014-10; page 7 of 19
3.4. Dangers in case of noncompliance with the safety instructions
In case of non-compliance with the safety instructions may cause danger to
personnel, equipment and environment.
It can cause for example:
oFailure of the proper function of the pump/system
oFailure of required procedures for maintenance
oDanger to personnel by electrical, mechanical, chemical, biological impacts
oDanger to equipment and environment through leakage of dangerous substances
3.5. Safety hints for the operator
oIn case of hot parts protective measures have to be taken.
oProtecting covers of moving parts (e.g. coupling, cover of motor) must not be
removed.
oLeakages of dangerous products have to be handled without any danger for
persons and environment. Statutory regulations must be observed.
oDangers by electrical energy are to be excluded (for details please refer to the
regulations of the VDE and the local energy supply associations)
3.6. Safety instructions for maintenance, inspection and mounting
operations
oBasically, operations at the pump must be performed during standstill only.
The motor has to disconnect from the power supply, e.g. by pulling out the
power plug or using a repair switch, and has to secure against unintentional
switch-on. This can be realized by a lockable emergency switch. To prevent
an accidental re-starting a danger sign should be installed.
oThe operator must ensure that all maintenance, inspection and installation work is
performed by authorized and qualified skilled personnel acquainted themselves
with this manual.
oBefore starting to disassemble the pump, take care that the pump has been
depressurized and disconnected at all phases of the power supply. Both ports
piping are to be closed and drained if applicable. If the pump is being deported
from the plant, a reference about the delivered liquid has to be attached.
oPumps or aggregates handling noxious fluids (e.g. caustic, bio hazardous) must
be decontaminated. Immediately following completion of the work, all safety-
relevant and protective devices must be re-installed and/or re-activated. Before
putting the pump back into operation, take care of the mentioned instructions of
the chapter “start-up” and check the tightness of the pump.
oPlease respect the relevant additional security advices, if the pump has been
used for aggressive, dangerous or toxic liquids (e.g. suitable protective equipment
according to the safety data sheet of the liquid). In case of a diaphragm rupture, it
is possible that residues of the liquid remain behind the diaphragms and in the
area of the ring drive. Hence, appropriate safety equipment according to the
safety data sheet of the liquid is indispensable.
oEspecially when deliver critical liquids, wear parts, like diaphragms, should be
replaced within a preventive maintenance.
oProcedure for pump return: According to the requirements of our 14001-
certification, every unit which is send to ALMATEC for diagnosis or maintenance
reasons has to be accompanied by a filled out decontamination-sheet. Otherwise
a processing is not possible. The decontamination-sheet is enclosed to this
manual. Please pay attention to the further safety regulations.
3.7. Unauthorized reconstruction and spare part usage
The use of non-original Quattroflow spare parts or not authorized accessories and
reconstructions lead to the lapse of the warranty immediately. When operating such a
pump, damages of properties and/or persons cannot be excluded..

QF1200SU; edition 2014-10; page 8 of 19
3.8. Inadmissible modes of operation
A safety operation of the pump is ensured only by an appropriate use according to the
specific data of the enclosed pump data sheet. The values limitations given in the data
sheet must not be exceeded.
3.9. Further warning and safety instructions
These warning hints are to prevent the user from an inadmissible mode of operation. These
warning hints are to be strictly followed to avoid any damage of the pump and/or any danger to
personnel The maximum allowed discharge pressure depends on the temperature of the fluid:
pmax at room temperature = 4 bar (58 psi). An exceeding of the maximum allowed
discharge pressure must avoid in any case (do not remove the warning sign at the
pump). As a result –if only temporarily –of an exceeding of the allowed discharge
pressure the diaphragm can be damaged. The resulting leakage may lead to a loss of
the pumping fluid and damages of properties and/or persons. Pay attention to a
sufficiently dimensioned piping on the suction and discharge line to prevent a too high
pressure in the pump. The pump chamber may not be set under pressure when it is
not mounted on the drive.
The free cross section of the suction side as well as the length must be measured in
such a way to avoid cavitation.
The use of a safety device (e.g. pressure switch) can be necessary..
Please make sure that prior to the start of the pump the discharge line is checked.
Make sure that there is no flow restriction in the discharge line to avoid any over
pressure (e.g. closed valve).
Foundation design: The foundation must be designed so that it can take the weight of
the pump aggregate on the entire surface. .
Please make sure that the pump is operated with the proper mains voltage and
frequency to avoid damages and electrical danger.
Make sure that the slots for the cooling air are not blocked.
Due to the versatile possibilities to use the Quattroflow pump it is highly
recommended to check case by case if the pump will be the right tool for the specific
application. The user/operator is responsible to perform a proper method of testing if
the pump should be applied for his specific application. The chemical and thermal
compatibility of the elastomeric parts of the pump with the fluid that will be pumped
are to be checked by the operator before the first process run. E.g. Oily, fatty fluids or
solvents might cause a swelling and/or destruction of the elastomeric components. If
in doubt, please contact the manufacturer!
Operating the pump in humid or aggressive air can cause damages to the motor and
control box.
The control box should not be exposed to spray/splash water or to heat sources.
Depending on the conditions of operation, the liquid conveyed might escape from the
pump in case of a diaphragm rupture. For further safety requirements the optional
equipment diaphragm monitoring is recommended.
Pools of liquid which appear in the near outer area of the pump have to be inspected
on danger potential, if necessary safety measures are to be taken.
Chemical and biological reactions in the product chamber of the pump (mixture of
different substances) and the freezing of the liquid have to be avoided.
To avoid corrosion the contact of aggressive solutions (e.g. NaCl, HCl) with the outer
stainless steel surfaces of the pump (e.g. hood, base plate) has to be prevented.
The Quattroflow pump is a positive displacement pump and can theoretically generate
an infinitely high pressure even at low speed (rpm). Prior to each start of the pump
check and make sure that the discharge line is not closed or restricted. The design of
the discharge line must not build up a pressure of > 4 bar (58 psi).
If suction and/or discharge line are flexible tubing, then make sure that these tubing
do have the proper pressure rating for the full range of temperatures that are applied.
4

QF1200SU; edition 2014-10; page 9 of 19
Please follow the general safety guidelines when handling chemical fluids (wear
gloves and/or glasses) before the pump chamber will be opened.
Never operate the pump without coupling protection and motor housing.
Quattroflow pumps can lead to bruises when lifting, sinking or assembling them.
Appropriate accessories and safety equipments are to be used. Big and heavy
modules have to fixed and secured to lifting gears when transporting/replacing them.
Disconnect mains before doing any maintenance! The housing of the control box or
the motor is to be opened only by skilled personnel. Check the electrical cables before
connecting to mains supply.
During all maintenance work it has to be ensured that no explosive atmosphere can
arise. Appropriate protection equipment is recommended. The Quattroflow 1200SU
must not be operated in explosion-proof areas. Special versions for “ATEX”
applications are available. Please contact the manufacturer.
Attention! Inadmissible modes of operation, arbitrary reconstruction, spare parts production
and/or any changes of the design (without admission of the manufacturer) may cancel the
liability for the consequences resulting there from.

QF1200SU; edition 2014-10; page 10 of 19
4. Maintenance/Servicing of the QF 1200SU
Due to the robust construction the Quattroflow pump are widely maintenance-free. The ball bearings
do not need any extra lubrication. We recommend the following maintenance intervals for the different
pump parts:
Component
Maintenance interval
Action
Shaft-bearing-cap unit
1000 h operating hours,
at least once a year
Replacement of the complete
unit (kit order no.
PSKITWLC123resp.
PSKITWLC125)
Motor
Pay attention to the maintenance information of the manual of the
motor
Coupling
Pay attention to the maintenance information of the manual of the
coupling
Gear
Pay attention to the maintenance information of the manual of the
gear
In case that the diaphragm is broken it is also recommended to check the ball bearings. For corrosion
reasons or a clearly audible operating noise the parts of the bearing service kit should be also
replaced. (PSKITWLC123 resp. PSKITWLC125).
Please follow the general guidelines and safety advices when
handling with chemicals.
Disconnect mains supply before opening the pump housing!
Basically, operations at the pump must be performed during standstill only. The motor
has to disconnect from the power supply, e.g. by pulling out the power plug or using a
repair switch, and has to secure against unintentional switch-on. This can be realized by
a lockable emergency switch. To prevent an accidental re-starting a danger sign should
be installed..
After purging the pump with air there might be a small residual
amount of fluid inside the pump chamber.
Flush the pump chamber thoroughly and check the rinse fluid.
The dismounting and mounting of the pump should be done on a
rigid table or work bench. Please note: the pump is heavy.
All further warning and safety instruction of chapter 3 has to be
respected.

QF1200SU; edition 2014-10; page 11 of 19
4.1. Replacement of the SU pump chamber
The Quattroflow 1200SU pump is designed for use in single-use processes. The wetted pump
chamber made of plastic can be replaced quickly and easily. The simple disposal of the pump
chamber saves time and money because the cost of cleaning, sterilization or a sophisticated cleaning
validation is inapplicable. To each new pump unit three single-use product chambers will be delivered.
More can be ordered as a set of three pieces (PQ12DISPP).
The replacement of the pump chamber can be conducted by the operator. Please follow the drawings
fort he disassembly and assembly.
Before starting the disassembly ensure that the pump is not in operation and can not be
accidentally taken into operation. Also, make sure that the system was emptied before
the change.
4.1.1. Deinstallation of the SU pump chamber
Needed tool: Allen key 5 mm
4.1.2. Installation of the SU pump chamber
Needed tools:
Allen key 5 mm
Torque wrench (8 Nm, 5.9 lb-ft) with hexagon socket bit (5 mm) (e.g. Hazet 5108-2CT mit 8501X-5)
1.
1. Unscrew the
M6x60 screws
2. Remove pressure plate
2.
Ring drive unit
(bearing unit)
Remove pump
chamber
3.
4. Assemblied pump chamber
Ring drive unit
(bearing unit)
1. Push on the
pump chamber
2. Fix the screws with a
torque value of 8 Nm (5.9
lb-ft)
Pump chamber
Ring drive unit
(bearing unit)
Pressure plate

QF1200SU; edition 2014-10; page 12 of 19
The specified compressive strength and density of the pump chamber is only given
when the installation together with the stainless steel pressure plate on the drive unit is
correct performed. In particular, the torque value of 8 Nm (5.9 lb-ft) has to be
considered.
4.2. Replacement bearing unit
Maintenance kit PSKITWLC123 (3° eccentric shaft) or
Maintenance kit PSKITWLC125 (5° eccentric shaft)
The replacement of the bearing unit can be conducted by the operator. The following drawings
describe it step-by-step.
Needed tools: Allen key 4, 5 and 6 mm
4.2.1. Disassembly of the ring drive unit
1. Unscrew the
M6x60 screws
2. Remove the pressure plate
1.
Ring drive unit
(bearing unit)
Remove pump
chamber
2.
3.
4.
Drive housing
Pull off the ring drive unit
forward. Attention: The feet are
not bolted to the bearing unit!
Bearing unit
Foot
Unscrew M8 x 45 with washer Ø8,4
1. Unscrew M5 x 35 with
washer Ø5,3
2. Pull off the shaft-bearing-cap unit
Bearing housing

QF1200SU; edition 2014-10; page 13 of 19
4.2.2. Assembly of the ring drive unit
Needed tools:
Allen key 4, 5 and 6 mm
Torque wrench (8 Nm, 5.9 lb-ft) with hexagon socket bit (5 mm) (e.g. Hazet 5108-2CT mit 8501X-5)
After the installation of the pump head (figure 8), between both coupling halves has to
be a gap of 2-3 mm (0.079-0.118 inch) (see figure 9). To that end the drive housing has
to be dismantled.
8.
7.
6.
5.
New shaft-bearing-cap unit
Fix the installation aid, bolt M5 x 50
M5 x 35 with washer Ø5,3
Bearing housing
Bearing housing
Feather key 5 x 5 x 20
Involut spider (yellow)
Coupling half
Remove installation aid
Ring drive unit
(bearing unit)
1. Insert pump
chamber
2. Tighten the screws with
torque value of 8 Nm (5.9 lb-
ft)
Adjust coupling half with the
involut spider (yellow)
M8 x 40 with
washer Ø8,4
Drive housing
Install pump
head
9.

QF1200SU; edition 2014-10; page 14 of 19
4.3. Disassembly/assembly of the drive housing
For further questions and ordering of spare parts please contact the manufacturer.
Loosen 4x M6 (wrench size 10) resp. fit for the assembly
together with the washers

QF1200SU; edition 2014-10; page 15 of 19
5. Operating troubles, causes and remedial action
(Troubleshooting)
No.
Operating troubles
Causes and remedial
action
Pump
does
not
start
Pump
does
not
prime
Delivery
is not
ob-
tained
or
reduced
Pressure
head is
not
obtained
Irreg-
ular
pump
delivery
Pump
oper-
ates
noisily
Pump
is
leaky
Motor
gets
too
warm
Display
show
Error
code
1
X
X
The screws of the pump-chamber
maybe not tightened enough. Fix it!
2
X
Check the direction of flow showed by
the arrow on the pump, in case of
wrong way, turn the pump head.
3
X
X
X
Check suction pipeline and TC- seals
for tightness.
4
X
X
X
X
Check suction head-increase suction
line cross section.
5
X
X
X
Check viscosity of liquid pumped.
6
X
X
Check pump speed. Control speed of
drive motor. Check voltage and
frequency and the fuse (6,3A T in the
control box)
7
X
X
X
Avoid air inclusions in the liquid to be
pumped.
8
X
X
Check pressure head-open valve in
discharge line completely, remove
obstruction in discharge line.
9
X
Pressure line completely or partly
clogged, diaphragm maybe broken,
change diaphragm!
10
X
The diameter of the pipes in suction or
pressure line are too small.
11
X
Check the coupling halves. They must
be fixed with 2-3mm space.
12
X
Check longitudinal play of coupling rod
pins. The spider might be worn.
13
X
X
X
Check whether foreign bodies in pump.
Disassemble pump, remove foreign
bodies, replace defective parts.
14
X
X
X
Pump stopped by the thermal circuit
breaker. Please allow the motor to cool
down –please reduce the power
consumption.
15
X
X
Bearings are worn or defective
Disassemble pump, replace the shaft –
bearing –cap unit (PSKITWLC123 or
PSKITWLC125).
16
X
The valves are dry (e.g. not in use for a
long time), deformed or worn. Change
valve or wet the pump.
17
X
The diaphragm is burst (the discharge
pressure was too high) –replace the
pump chamber
18
X
X
X
X
O–rings between valve plate and pump
housing are defective PSKITQ12.
19
X
Align coupling accurately

QF1200SU; edition 2014-10; page 16 of 19
6. Performance charts of the QF 1200SU
Testmedia: Water at ambient temperature
Type of eccentric shaft: 3° resp. 5°
Discharge pressure: 0 to 4 bar (0 to 58 psi)
Shows approximate flow rates as function of pump rpm.
Please note:
If motor is directly coupled to pump: Pump rpm = motor rpm
If reducer gear drives are used: Pump rpm = motor rpm x reduction ratio
Eccentric shaft: 3°
010 20 30 40 50 60 70
0
2
4
6
8
10
12
14
0
100
200
300
400
500
600
700
800
900
0 250 500 750 1000 1250 1500 1750 2000
Frequency Motor [Hz]
Flow rate [L/min]
Flow rate[L/h]
Pump speed [RPM]
0 bar 2 bar 4 bar
010 20 30 40 50 60 70
0
1
1
2
2
3
3
4
4
0 250 500 750 1000 1250 1500 1750 2000
Frequency Motor [Hz]
Flow rate [US GPM]
Pump speed [RPM]
0 psi 29 psi 58 psi

QF1200SU; edition 2014-10; page 17 of 19
Eccentric shaft: 5°
010 20 30 40 50 60 70
0
2
4
6
8
10
12
14
16
18
20
0
200
400
600
800
1000
1200
0 250 500 750 1000 1250 1500 1750 2000 2250
Frequency Motor [Hz]
Flow rate [L/min]
Flow rate [L/h]
Pump speed [RPM]
0 bar 2 bar 4 bar
010 20 30 40 50 60 70
0
1
2
3
4
5
6
0 250 500 750 1000 1250 1500 1750 2000 2250
Frequency Motor [Hz]
Flow rate [US GPM]
Pump speed [RPM]
0 psi 29 psi 58 psi
The flow rates showing at the charts above were ascertained with new diaphragms and new valves
under standard conditions after the final assembly of the pump. Depending on the selected
motor/frequency drive combination, the motor frequency and the resulting pump speed might differ.

QF1200SU; edition 2014-10; page 18 of 19
7. Technical data of the QF 1200SU
Description
Unit
QF1200SU
Standard Motor
QF1200SU
Synchronous Motor
Flow rate max.:
Eccentric shaft 3°
l/h (gph)
800 (211)
x
Eccentric shaft 5°
l/h (gph)
1200 (317)
1200 (317)
Flow rate min.:
Eccentric shaft 3°
l/h (gph)
10 (2.64) [appr. 20 (5.28)
with Quattroflow control box]
x
Eccentric shaft 5°
l/h (gph)
20 (5,3) [appr. 40 (10.6)
with Quattroflow control box]
6 (1.6)
Pressure:
Temperature of fluid < 40°C
bar (psi)
4 (58)
4 (58)
Temperature of fluid > 40°C
bar (psi)
4 (58)
4 (58)
Temperature max.:
Fluid
°C (°F)
60 (140)
60 (140)
Autoclave
°C (°F)
130 (260)
130 (260)
Suction lift dry at:
1800rpm
1800rpm
Eccentric shaft 3°
m (ft)
2,5-3 (8.2-9.8)
x
Eccentric shaft 5°
m (ft)
4-4,5 (13.1-14.7)
4-4,5 (13.1-14.7)
Volume specifications:
Approximated volume per revolution at free output
ml
9,6 (5°)
5,8 (3°)
9,6
Filling volume without connectors
ml
75
75
Residual volume (after idle with high-speed motor)
ml
ca. 8-26; depends on
installation position
ca. 8-26; depends on
installation position
Product wetted surface (approx.)
cm² (inch²)
367 (57)
367 (57)
Speed range pump
rpm
30-2400
10-2400
Connection specification inlet (standard)
Connector
"
3/4" TC
3/4" TC
Flange diameter
mm (inch)
25
25
Internal diameter
mm (inch)
15,75
15,75
Connection specification outlet (standard)
Connector
"
3/4" TC
3/4" TC
Flange diameter
mm
25
25
Internal diameter
mm (inch)
15,75 (0.62)
15,75 (0.62)
Position of connectors
Inline
Inline
Number of flow directions
4
4
Diameter drive shaft
mm
14
14
Product wetted materials (standard):
Pump housing
PP
PP
Valve plate
PP
PP
Diaphragms
TPE
TPE
Valves
EPDM
EPDM
O-rings
EPDM
EPDM
Non-product wetted materials (standard):
Membrane cover
PP
PP
Bearing housing
SS316L
SS316L
Base plate
SS316
SS316
Hood
SS316
SS316
Dimensions pump with motor and housing:
Length
mm (inch)
497 (19.56)
497 (19.56)
Width
mm (inch)
159 (6.26)
159 (6.26)
Height
mm (inch)
210 (8.27)
210 (8.27)
Weight pump with motor and housing
kg (lb)
21 (46)
22 (48)
Custom tarif number
84138100
84138100

QF1200SU; edition 2014-10; page 19 of 19
Description
Unit
QF1200S
Standard Motor
QF1200S
Synchronmotor
Certificates/proofs (optional):
Elastomere (product wetted)
USP <88> Cl. VI;
FDA21CFR177;
BSE/TSE Safe
USP <88> Cl. VI;
FDA21CFR177;
BSE/TSE Safe
Stainless steel parts (product wetted)
3.1; Surface; Ferrite
3.1; Surface; Ferrite
Motor/Gear:
Manufacturer (standard)
EMK, Behnke or
comparable
Engel
Type
KAE1A71B
HBI37904A 3000/4000
Rated speed
min-1
1375 (50 Hz)
3000
Voltage
V
230/400
48 VDC
Ampacity
A
1,85/1,06
13,5
Power
KW
0,37
0,485
Shaft diameter
mm
14
14
IP protection class
IP
55
54
Color
RAL
5010/7031
grey/silver
Forced ventilation in hood
yes
yes
Coupling
KTR (Rotex)
KTR (Rotex)
Gear ratio
n/a
n/a
Control box (optional):
Type
Frequency Converter
Power Supply Unit
Manufacturer (standard)
Lenze/ AC-tech
TDK Lambda
(power supply)
Designation
SMVector; 0.37kW
HWS
Analog input (optional)
4-20 mA oder 0- 10 V
0- 10 V
Protection class
IP54
IP20
(switch board)
Power supply
230V/ 50Hz 1 P; optional
110V/60 Hz; 1P
85 - 265VAC 50/60 Hz;
8,2 A
Housing material
SS316
SS316
Dimensions (length x width x height)
mm
(inch)
350 x 155 x 210
(13.78 x 6.10 x 8.27)
100 x 82 x 165
(3.94 x 14.96 x 15.35)
Weight approx.
kg (lb)
8 (17.64)
1,6 (3.53)
All technical data relate to a Quattroflow pump in the standard version. Special designed pumps (e.g.
special product connections) may have different data that can be found in the advanced
documentation for each Quattroflow pump.
Subject to change without notice, 2014-10
ALMATEC Maschinenbau GmbH
Carl-Friedrich-Gauss-Str. 5 · D-47475 Kamp-Lintfort, Germany
Telephone [phone] · Fax [phone]
www.quattroflow.com · [email protected]