Alpha Outback Energy Radian Series User manual

900-0159-01-00 REV C.vsd\Page-1\2015-09-30
Setup and Programming
Note: See the MATE3
manual for details on
generator control.
Quick Start Guide RADIAN Series
WARNING: Fire/Explosion Hazard
Do not place combustible or flammable materials within 3.7 m (12 feet) of
the equipment. This unit employs mechanical relays and is not ignition-
protected. Fumes or spills from flammable materials could be ignited by sparks.
WARNING: Personal Injury
Use safe lifting techniques and standard safety equipment when working with
this equipment.
IMPORTANT:
Clearance and access requirements may vary by location. Maintaining a 90-cm
(36") clear space in front of the system for access is recommended.
Consult local electric code to confirm clearance and access requirements
for the specific location.
CAUTION: Equipment Damage
These procedures should be done by a qualified installer who is trained on programming inverter power systems.
Failure to set accurate parameters for the system could potentially cause equipment damage. Damage caused by
inaccurate programming is not covered by the limited warranty for the system.
IMPORTANT
Check the firmware revision of all OutBack devices before use. The Radian inverter and MATE3 system display may not
communicate or operate correctly unless their firmware is above a specified revision number.
For model GS7048E, the firmware must be revision 001.005.xxx or higher with a MATE3 revision of 002.010.xxx or higher.
For model GS3548E, the firmware must be revision 001.005.xxx or higher with a MATE3 revision of 002.017.xxx or higher.
AC Source Utility Grid or
AC Generator
Main Electrical Panel (or overcurrent
device for the AC source)
Electrical Distribution Subpanel
(Load Panel)
Photovoltaic (PV) Array
Battery Bank
Customer-Supplied Components
Optional OutBack Components
FLEXnet DC Monitor (FN-DC)
Remote Temperature Sensor (RTS)
Charge Controller FLEXmax 80 depicted (with FW-CCB2
mounting bracket)
PV Combiner Box PV12 depicted
Communications
Manager HUB10.3 depicted
EnergyCell depicted
Inverter/Charger
GS Load Center
System Display
and Controller
MATE3 depicted
(with FW-MB3
mounting bracket)
GS7048E
GS3548E
Radian System Products
Major Components
GSLC175-PV-230
GSLC175PV1-230
(both depicted)
S
The MATE3 Configuration
Wizard allows quick setup of
parameters that apply to all
systems. The Configuration
Wizard is reached from the
MATE3 Main Menu as
shown to the right.
The firmware revision of all
devices can be confirmed by
navigating from the MATE3
Main Menuas shown below.
Upgrades to the firmware
revision can be downloaded
from the OutBack website
www.outbackpower.com or
AOE website www.alpha-
outback-energy.com .
Firmware Revision
Configuration Wizard
Off Grid
Grid Tied Backup
This advances the display to the
Setup Complete screen.
C
CC
SSS
CThis advances the display to the
Setup Complete screen if the
FLEXnet DC is not installed. If the
FLEXnet DC is installed, the display
advances to the Shunt screens.
If FN-DC is installed... If FN-DC is installed... If FN-DC is installed...
Generator Installed Y
Generator Type AC Size 5.0 kW
Generator Start Manual
AUX Output Device Port 1
Back Continue
New Configuration >>
Existing Configuration >>
Restore Configuration >>
System Type Grid Tied
System Voltage 48 VDC
Array Wattage 1000
Battery Type FLA Capacity 500 Ah
Back Continue
Absorb Voltage 57.6 VDC Time 1.0
Float Voltage 54.4 VDC Time 1.0
Equalize Voltage 60.0 VDC Time 3.0
Re-Float Voltage 44.0 VDC
Back Continue
New Configuration Initialized
Back Continue
Shunt A
Connection Inverter
Back Continue
Shunt B
Connection Charge Controller
Back Continue
Shunt C
Connection Charge Controller
Back Continue
Period 1 Enable N
Weekday Use 0:00 Drop 0:00
Weekend Use 0:00 Drop 0:00
Back Continue
Period 2 Enable N
Weekday Use 0:00 Drop 0:00
Back Continue
Period 3 Enable N
Weekday Use 0:00 Drop 0:00
Back Continue
Shunt A
Connection Inverter
Back Continue
Shunt B
Connection Charge Controller
Back Continue
Shunt C
Connection Charge Controller
Back Continue
Mode Disabled
Grid Connect 48.0 VDC Delay 60 Min
Grid Disconnect 52.0 VDC Delay 60 Min
Grid Connect SOC 60% Disconnect SOC 95%
Back Continue
Shunt B
Connection Charge Controller
Back Continue
Shunt C
Connection Charge Controller
Back Continue
Period 3 Enable N
Weekday Use 0:00 Drop 0:00
Back Continue
Mode Disabled
Grid Connect 48.0 VDC Delay 60 Min
Grid Disconnect 52.0 VDC Delay 60 Min
Grid Connect SOC 60% Disconnect SOC 95%
Back Continue
Period 1 Enable N
Weekday Use 0:00 Drop 0:00
Weekend Use 0:00 Drop 0:00
Back Continue
Generator Installed N
Generator Type AC Size 5.0 kW
Generator Start Manual
AUX Output Device Port 1
Back Continue
AC Output Voltage 230 VAC
AC Phase Single
AC Input Breaker Size 50 A
Maximum Output Load 30 A
Back Continue
Period 2 Enable N
Weekday Use 0:00 Drop 0:00
Back Continue
Generator Installed N
Generator Type AC Size 5.0 kW
Generator Start Manual
AUX Output Device Port 1
Back Continue
Absorb Voltage 57.6 VDC Time 1.0
Float Voltage 54.4 VDC Time 1.0
Equalize Voltage 60.0 VDC Time 3.0
Re-Float Voltage 44.0 VDC
Back Continue
AC Output Voltage 230 VAC
AC Phase Single
AC Input Breaker Size 50 A
Maximum Output Load 30 A
Back Continue
System Type Backup
System Voltage 48 VDC
Array Wattage 1000
Battery Type FLA Capacity 500 Ah
Back Continue
Shunt A
Connection Inverter
Back Continue
AC Output Voltage 230 VAC
AC Phase Single
AC Input Breaker Size 50 A
Maximum Output Load 30 A
Back Continue
Absorb Voltage 57.6 VDC Time 1.0
Float Voltage 54.4 VDC Time 1.0
Equalize Voltage 60.0 VDC Time 3.0
Re-Float Voltage 44.0 VDC
Back Continue
System Type Off Grid
System Voltage 48 VDC
Array Wattage 1000
Battery Type FLA Capacity 500 Ah
Back Continue
Settings >>
Configuration Wizard >>
Device Data Logs >>
Event Logs >>
Firmware Update >>
System >>
Inverter >>
Charge Controller >>
Battery Monitor >>
MATE3 >>
System
System Information >>
Save / Store Information >>
Firmware Version >>
Date and Time >>
LCD Display >>
MATE3 002.017.018
1: GS7048E 001.005.002
2: GS7048E 001.005.002
Settings >>
Configuration Wizard >>
Device Data Logs >>
Event Logs >>
Firmware Update >>
Settings
Configuration Wizard
New Configuration
!
HUB 10.3
Communications
Manager
MATE3
System
Display and
Controller
Radian Inverter/Charger
GS Load
Center
(GSLC)
FM80 Charge
Controllers
(x2)
Worldwide Corporate Offices
Alpha and Outback Energy GmbH reserves the right to make changes to the products and information contained in this document without notice. Copyright © 2020 Alpha and Outback Energy GmbH. All
Rights reserved.
Headquarter Germany
Hansastrasse 8
D-91126 Schwabach
Tel: [phone]
Fax: [phone]
Mail: [email protected]
France and Benelux
[e-mail]
Spain
[email protected]
For more information please visit www.alpha-outback-energy.com
Russia
[e-mail]
Africa
[email protected]
Eastern Europe
[email protected]
Middle East
[email protected]
Masters of the Off-Grid.™
First Choice for the New Grid.
IMPORTANT:
Not intended for use with
life support equipment.

AC Circuit Breakers
1
GFDI
2
3
4
DC Terminals - Inverter
AC Terminals - Inverter
5
DC Circuit Breakers
6PV Circuit Breakers
Charge Controller Terminals
7
8
Mechanical Interlock (Bypass)
9
10
Communication Ports
Auxiliary Terminals
11
12
13
14
15
AC OUT Bus Bar
16
17
18
19
GRID IN Bus Bar
GEN IN Bus Bar
AC Neutral
Ground
DC Positive (+) Plate
(not used in GSLC175PV1-230)
PV Negative (–) Terminals
PV Positive (+) Bus Bars
DC Negative (–) Plate (GS-SBUS)
RELAY
AUX
+ -
12V
AUX
Switch
INV
Remote Battery
Temp
MATE3
HUB
10.3
GS7048E
GSLC175-PV-230
1
2 2
3
4
588
9
9
9
9
9
10
10
10
6
ON/OFF
INV
11 12 13
14
15
16
17
19
18
18
L N
OUT
L N
GEN
L N
GRID
Installation
900-0159-01-00 REV C.vsd\Page 2\2015-09-30
RADIAN Series
40.6 cm (16.0")
Plywood (Optional)
Wall Board
Wall
Stud
Wall Bracket
Wall
Stud
10.4 cm
(4.1") 12.7 cm
(5.0")
15.2 cm
(6.0") 20.3 cm
(8.0")
AC Wire Sizes and Torque Values
OutBack recommends that conductors be
16 mm2copper, or larger, rated to 75°C
(minimum) unless local code requires otherwise.
AWG In-lb
#14 to #10 20
#8 25
#6 to #4 35
#3 35
#2 40
#1 50
1/0 50
mm2
2.5 to 6
10
16 to 25
35
35
50
70
Nm
2.3
2.8
4.0
4.0
4.5
5.6
5.6
Wire Size Torque
Torque Requirements
Plywood
(Optional)
Wall Board
Wall
Bracket
Wall Stud
N
E
U
L1 L2
GRID
L1 L2
GEN
N
E
U
N
E
U
L1 L2
OUT
RELAY
AUX
+ -
12V
AUX
Switch
INV
Remote Battery
Temp
ON/OFF
INV
71.1 cm
(28.0")
40.6 cm (16.0")
1.3 cm (0.5")1.3 cm (0.5")
74.0 cm
(29.1")
114.3
cm
(45.0")
34.8 cm (13.7") Inverter
Bracket
22 cm
(8.75")
Circuit Breaker
Stud Torque
In-lbNm
M8 202.3
¼ - 20 354.0
5/16 - 18 505.6
3/8 - 16 22525.4
DC Plates Torque
In-lbNm
Upper holes (+)
Shunt Bolts (–)
and GS-SBUS
Lower holes (+) 60
6.8
6.8 60
50
60
Minimum DC Cable based on
the DC Circuit Breaker
Torque
In-lbNm
505.6
22525.4
22525.4
Circuit
Breaker Cable Size
125 1/0 (70 mm2)
175 2/0 (70 mm2)
250 4/0 (120 mm2)
354.080 #4 AWG (25 mm2)
354.060 #6 AWG (16 mm2)
Ensure the mounting surface is strong enough to handle 3 times the total weight of all the components. Add plywood or other
reinforcing material as necessary to strengthen the surface.
Attach the wall bracket. Center the mounting holes on the wall studs. Use all 6 mounting screws to secure the bracket.
Lift the inverter so that the inverter bracket is above the wall bracket.
Lower the inverter so that the inverter bracket slips into the wall bracket.
If GSLC is not used: Secure the inverter to the surface using a minimum of 1 wall screw (or appropriate hardware).
If GSLC is used: Unscrew the inverter bottom screws approximately (0.6 cm (¼”) to 0.5 cm (3/16").
Align the GSLC along the bottom of the inverter. Slide the bottom screws into the keyhole slots.
Mark the spots for the GSLC mounting feet. (If necessary, remove the GSLC to install wall anchors.) Install screws to secure the feet.
Follow the appropriate instructions for installing other components. Different mounting locations are available.
1
3
4
2
5
6
7
8
9
Keyhole Slots
1
2
3
4
7
The FLEXmax charge
controller is mounted
with the FW-CCB bracket.
The FW-CCB2 allows two
controllers side by side (using
the forward holes to allow for
conduit.)
The Radian has two sets of
bracket positions. The GSLC
has one set.
NOTE: The FLEXmax
Extreme charge controller
attaches directly to the wall,
not the Radian system.
It does not use
OutBack brackets.
35.6 cm
(14.0")
31.8 cm
(12.5")
8
9
FN-DC
The Radian allows two locations
for the MATE3 mounting bracket
(FW-MB3).
The Radian has one
mounting location for the
HUB product. The GSLC
also has one location.
Left Side: Right Side:
For GSLC door
clearance, space
systems 3.2 cm
(0.9") apart.
When
stacking
multiple
inverters:
Bottom
Screws
Bottom
Screws
56
L N
OUT
L N
GEN
L N
GRID
7
5.6
Positive Battery Cable Connections CAUTION:
Equipment Damage
When connecting cables
from the Radian inverter
to the battery terminals,
make sure to observe
the proper polarity.
Connecting the cables
incorrectly can damage
or destroy the equipment
and void the product
warranty.
1
Wiring to AC terminals is
displayed on the Wiring page.
FN-DC wiring is displayed
on the Wiring page.
19
Negative Battery Cable
Connections
Green > 90% (blinks if charge parameters
are met)
Color
Red
Yellow
Yellow
Yellow ≥80%
≥70%
≥60%
≥60% off, < 60% solid, < 50% blinks
Battery State of Charge
FN-DC LED Indicators
Bolt 3/8"
DC
Positive
(+) Plate
Battery
Positive
(+) Lug
Flat
Washer
Nut
Lock
Washer
Flat
Washer
Shunt
Bolt 3/8"
Lock
Washer
Flat
Washer
Battery
Negative
(–) Lug
DC
Negative (-)
Plate
(GS-SBUS)
GSLC175PV1-230
DC Disconnect
Stud Battery
Positive
(+) Lug
FM80
Positive (+)
Terminal
Flat
Washer
Nut
Lock
Washer
FN-DC
Positive (+)
Sense
Terminal
4
22
20
FM80 #1 FM80 #2
GSLC175-PV-230
!

Energize/Startup
Procedures
Pre-startup Procedures:
1. Double-check all wiring connections.
2. Inspect the enclosure to ensure no
debris or tools have been left inside.
3. Disconnect all AC loads at the backup
(or critical) load panel.
4. Disconnect the AC input feed to
the GSLC at the source.
De-energize/Shutdown
Procedures
To de-energize or shut down the OutBack devices:
1. Turn off (open) the AC circuit breakers.
2. Turn off (open) the DC circuit breakers for the battery.
Wait 5 minutes for the devices to internally discharge themselves.
3. Turn off (open) the PV circuit breakers.
4. Turn off (open) the GFDI circuit breaker.
5. Verify 0 Vdc on the first DC bus of the inverter by placing the voltmeter
leads on and .
6. Verify 0 Vdc on the second DC bus by placing the voltmeter leads
on and .
7. Verify 0 Vdc on one PV circuit by placing the voltmeter leads
on and .
8. Verify 0 Vdc on the other PV circuit by placing the voltmeter leads
on and .
9. Verify 0 Vac on the AC output circuit breakers by placing the voltmeter
leads on and .
900-0159-01-00 REV C.vsd\Page-3\2015-09-30
RADIAN Series
To energize or start the OutBack devices:
1. Using a digital voltmeter (DVM), verify 48 Vdc
on the DC input terminals by placing the DVM leads
on and .
Confirm that the battery voltage is correct for the
inverter and charge controller models.
Confirm the polarity.
2. Turn on (close) the GFDI circuit breaker.
3. Verify that the PV input for each charge controller
is in the correct range of open-circuit voltage and
confirm the polarity by:
a) placing the DVM leads on and , and
b) placing the DVM leads on and .
4. Turn on (close) the PV input circuit breakers.
5. Turn on (close) the DC circuit breakers from the battery bank to the inverter.
6. If the inverter is in the Off state, turn it On.
8. Turn on (close) the AC Output circuit breakers.
7. Verify 230 Vac on the AC Output TBB by placing the DVM leads on and .
8. Start the generator if appropriate. Verify 230 Vac on the terminals of the AC input sources.
10. Turn on the AC Input to the GSLC at the source.
11. Verify 230 Vac on the GRID IN TBB by placing the DVM leads on and .
12. Verify 230 Vac on the GEN IN TBB by placing the DVM leads on and .
13. Turn on (close) the AC input circuit breakers.
14. Turn on the AC disconnects at the backup (or critical) load panel and test the loads.
Functional
Test Points
Battery Voltage Test Points
GRID IN Voltage Test Points
(Terminal bus bar = TBB)
AC OUT Voltage Test Points
(Terminal bus bar = TBB)
PV Voltage Test Points
GEN IN Voltage Test Points
(Terminal bus bar = TBB)
In 23.2 V 0.0 A
Out 27.6 V 0.0 A
0.000 kW 0.0 kWH
AUX: OFF Sleeping
In 23.2 V 0.0 A
Out 27.6 V 0.0 A
0.000 kW 0.0 kWH
AUX: OFF Sleeping
1b
1a
1
2
3
4
5
3
64 5
2b
2a
In 23.2 V 0.0 A
Out 27.6 V 0.0 A
0.000 kW 0.0 kWH
AUX: OFF Sleeping
In 23.2 V 0.0 A
Out 27.6 V 0.0 A
0.000 kW 0.0 kWH
AUX: OFF Sleeping
1
2
3
4
WARNING: Lethal Voltage
Review the system configuration to identify all
possible sources of energy. Ensure ALL
sources of power are disconnected before
performing any installation or maintenance on
this equipment. Confirm that the terminals are
de-energized using a validated voltmeter
(rated for a minimum 1000 Vac and 1000 Vdc)
to verify the de-energized condition.
WARNING: Lethal Voltage
The numbered steps will remove power from
the inverter and charge controllers. However,
sources of energy may still be present inside
the GSLC and other locations. To ensure
absolute safety, disconnect ALL power
connections at the source.
1
2
3
45
3
5 3
1a 1b
6
6
CAUTION: Equipment Damage
Incorrect polarity will damage
the equipment.
1b2a
1b2b
1b
1c 1d
2c
2d
Test points 2c and 2d refer to the
right terminal of each circuit breaker.
WARNING: Burn Hazard
Internal parts can become hot
during operation. Do not
remove the cover during
operation or touch any internal
parts. Be sure to allow them
sufficient time to cool down
before attempting to perform any
maintenance.
Functional
Test Points
Battery Voltage Test Points
AC OUT Voltage Test Points
(Terminal bus bar = TBB)
PV Voltage Test Points
1a 1b 1c 1d
2b2a 2c 2d 1b
4
3
6
3 5
4
3
6 3
4
3
2a 2b 2c 2d 1b
3 4
1a 1b 1c 1d
2c
1
2
3
4
1b 1c
1b 1d
2c 1b
2d 1b
4 3
CAUTION: Fire Hazard
Before energizing, confirm that all hardware
is installed as shown on the Installation
page. Stacking battery terminal hardware in
any other order can overheat the terminals.
!
!

Neutral
Ground
AC Source
Inverter
Circuit
RELAY
AUX
+ -
12V
AUX
Battery
Temp
N
FM80 #2FM80 #1
CAT5 Cable
AC Generator
HOT NEUTRAL
GROUND
AC Subpanel
Loads
AC Distribution Panel
L1
N
Generator
Start
Negative
Positive
Ground
BATTERY
LEGEND
Battery Bank
Vented Battery Enclosure
Negative
Positive
Ground
PV
LEGEND
RTS
Neutral
HOT L1
Ground
AC LEGEND
N
L1
Remove On/Off
Jumper
PV Array #1 PV Array #2
O
I
O
I
O
I
O
I
O
I
O
I
O
I
O
I
O
I
O
I
O
I
O
I
PV Array #2 PV Array #1
Ground Electrode
Conductor
(Ground Rod)
L N
OUT
L N
GEN
L N
GRID
1
2
7
8
5
6
9
10
RTS
Cable
GS7048E wiring and
external system
RELAY
AUX
+ -
12V
AUX
Switch
INV Remote Battery
Temp
FLEXnet DC Twisted-pair wiring
1
2
3
45
6
(+) Positive
(–) Negative
Shunt A
Battery
Sense
Shunt B
Shunt C
7
8
(–) Bus Bar
(–) Bus Bar
9
10
(–) FM-80 #2
(–) FM-80 #1
(–) Inverter
(–) Bus Bar
Relay Connections
(not shown)
with GSLC175-PV-230
and grid bypass
On/Off Switch or EPO
EPO
Utility Grid
900-0159-01-00 REV C.vsd\Page 4\2015-09-30
Wiring RADIAN Series
When stacking in parallel configuration:
AC input and output conductors can share common connections from external AC input and output
buses. These are shown above.
When stacking in three-phase configuration (third inverter is not shown):
Isolate AC conductors to separate input and output buses for phases A, B, and C.
In any configuration:
Do not use the OutBack bypass assembly in the GSLC.
Connect all DC, PV, AC neutral (common), and ground wires as shown in the main GS7048E diagram.
Connect all CAT5 cables using the appropriate ports in the communications manager.
AC Output Bus
(Loads) AC Input Bus
(Utility Grid)
AC Input Bus
(Generator)
L N
OUT
L N
GEN
L N
GRID
L N
OUT
L N
GEN
L N
GRID
NN
GS7048E multiple inverters (stacking)
To ports as shown below with GSLC175-PV-230; PV and FLEXnet DC not shown
To
batteries
Switch
INV Remote
To AC, DC, and PV as below
N
L N
OUT
L N
GEN
L N
GRID
To ports as shown below
GS3548E wiring
With GSLC175PV1-230 and grid bypass
N
L1
N
L1