Alpha Technologies Tri Power X33 HIMOD HP User manual

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Tri Power X33 HIMOD HP
USER MANUAL

HIMOD_HP_MANUAL_vers0116_E

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INTRODUCTION
Thank you for choosing our product.
Alpha Technologies is specialised in the design, development and manufacture of Uninterruptible Power Supplies (UPS).
The UPS described in this manual is a high quality product, carefully designed and manufactured to guarantee the best
performance.
This manual provides detailed instructions for use and installation of the product.
For information about using and to get the maximum performance from your UPS, this manual should be carefully kept
near the UPS and READ IT BEFORE ANY OPERATION ON IT.
NOTE: Some of the images in this document are provided as a guideline only, and they may not accurately reproduce the depicted
product components.
SAFETY PRECAUTIONS
Read the specific safety manual before any operation on the HIMOD HP UPS System.
ENVIRONMENTAL PROTECTION
While developing its products, Alpha Technologies spends great efforts in analysing environmental issues. All our products seek
the objectives defined by the policies of the environmental management system, developed by the company according to the
current legislation.
No harmful material such as CFC, HCFC or asbestos can be found in this product.
The packaging is made of RECYCLABLE MATERIAL. Please dispose of the individual elements according to the current legislation
in force in the country where the product is to be employed. Please refer to the following table for identifying the materials:
DESCRIPTION MATERIAL
Pallet Wood
(FOR)
Packaging box Corrugated cardboard
(PAP)
Protective bag High Density
Polyethylene (PE-HD)
Adhesive buffers Low Density Polyethylene
(PE-LD)
Bubble Cushioning Wrap
DISPOSAL OF THE PRODUCT
The UPS contains materials which (in case of decommissioning/disposal) are considered TOXIC and DANGEROUS WASTE, for
example circuit boards and batteries. Treat such material according to the current legislation by using licensed centres. Their
correct disposal helps to protect the environment and human health.
© The reproduction of any part of this manual, even if partial, is forbidden unless authorised by Alpha Technologies. For improvement
purposes, Alpha Technologies reserves the right to modify in any moment and without any previous notice the product described in this
document.

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CONTENTS
PRESENTATION 6
TRI POWER X33 HIMOD HP 42KW UP TO 1MW 6
GENERAL VIEWS 7
MODULAR UPS POWER CABINET 9
MODULAR BATTERY CABINET 10
MODULAR UPS POWERPLUS CABINET 11
CONNECTIVITY PANEL (CP) 12
OPERATING MODE 13
MODULAR UPS SYSTEM 13
NORMAL MODE 13
BATTERY MODE 13
AUTOMATIC STATIC BYPASS MODE 13
MANUAL BYPASS MODE 14
MODULAR UPS POWER CABINET 14
MODULAR BATTERY CABINET 16
MODULAR UPS POWERPLUS CABINET 17
CABINET INSTALLATION 19
MODULES AND UNITS INSTALLATION 19
POWER MODULE (PM) 19
INTERFACE PANEL 20
INSERTION/EXTRACTION PROCEDURE 21
BYPASS MODULE (BM) 22
INTERFACE PANEL 24
INSERTION/EXTRACTION PROCEDURE 24
MONITORING UNIT (MU) 27
INTERFACE PANEL 27
INSERTION/EXTRACTION PROCEDURE 28
POWER SUPPLY UNIT (PSU) 29
INTERFACE PANEL 29
INSERTION/EXTRACTION PROCEDURE 29
MAIN COMMUNICATION UNIT (MCU) 30
INSERTION/EXTRACTION PROCEDURE 30
BATTERY UNIT (BU) 30
INSERTION/EXTRACTION PROCEDURE 31
BATTERY MAINTENANCE 32
DISPLAY 33
OVERVIEW 33
STATUS BAR 33

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ICONS AND SYMBOLS 34
LOAD LEVEL AND REDUNDANCY SYSTEM STATUS 35
ACTIVE TEXT AREAS 36
NAVIGATION 36
SYSTEM STATUS DISPLAY 38
“SYSTEM” HOMEPAGE 38
“SYSTEM STATUS” PAGE 39
“CABINET” PAGE 39
“POWER MODULE” PAGE 40
“MONITORING UNIT” PAGE 41
“BYPASS MODULE” PAGE 42
GLOBAL SYSTEM INFORMATION 43
ACCESS LEVEL SELECTION 44
COMMANDS 45
ACCESS TO THE COMMAND PANEL 45
SYSTEM OFF/ON COMMAND 45
BATTERY TEST COMMAND 47
MODULE OFF/ON COMMAND 47
DATA EXPORT COMMANDS 48
MAIN SETUP PAGE 49
LANGUAGE CONFIGURATION 50
SYSTEM CLOCK SETTING 50
CLOCK SYNCHRONIZATION SETTINGS 50
SCHEDULED OPERATION SETUP 51
BATTERY TEST SCHEDULING 51
E-MAIL CONFIGURATION 52
E-MAIL ADDRESS CONFIGURATION 52
CONFIGURATION OF THE DETAILS OF THE E-MAIL MESSAGE 52
NETWORK SETTINGS 53
GENERAL SYSTEM SETTINGS 54
SYSTEM LABEL 54
PASSWORD SETTING AND CHANGE 54
DISPLAY SETTINGS 55
TECHNICAL DATA TABLE 56

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PRESENTATION
TRI POWER X33 HIMOD HP 42KW UP TO 1MW
The X33 HIMOD HP modular UPS has been designed using the latest state of the art technology to ensure maximum resilience
and performance; additionally, the use of three level Neutral Point Clamped (NPC) inverter and Power Factor Corrected (PFC)
input control ensures the highest levels of performance such as:
 OUTSTANDING EFFICIENCY; High system efficiency whilst operating in on-line double-conversion mode.
 ULTIMATE SCALABILITY; with 42KVA unity power factor (PF) power modules ensures the highest power density with
ultimate scalability.
 UTMOST AVAILABILITY; designed in mind to have a redundant power module in each power rack to give complete
confidence in the resilience and the availability of the UPS system.
 EASY CONTROL; using the latest colour touch screen technology the connectivity module gives easily navigable menus
using icons to see the full status of the HIMOD HP UPS without having a single point of failure.

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GENERAL VIEWS
Front view Back view
Frame Handle with lock
Door Back Panel

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Top view Bottom view
Top cable entry Fastening stands
Bottom cable entry Handling wheels

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MODULAR UPS POWER CABINET
Front view - open door Back view - without back panel
Power Module (PM) Connectivity Panel (CP)
Bypass Module (BM) Auxiliary Signal Board (ASB)
Manual Bypass Relay Slot

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MODULAR BATTERY CABINET
Front view - open door
Battery Unit Power Supply Unit (PSU)
Battery Switch (SWBATT) Monitoring Unit (MU)

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MODULAR POWERPLUS CABINET
Front view - open door Back view - without back panel
Power Module (PM)
Battery Unit
Bypass Module (BM) Connectivity Panel (CP)
Manual Bypass switch (SWMB) Auxiliary Signal Board (ASB)
Battery Switch (SWBATT) Relay Slot

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CONNECTIVITY PANEL (CP)
Please unscrew the fastening knobs and remove the
protection cover to access the components of the CP.
Main Communication Unit (MCU) Monitoring Unit (MU)
Power Supply Unit (PSU)
Communication Slots for housing the
expansion cards.
A network connection port is located on one side of the
display to enable the remote operation of the system.
The connection ports (SA ports) reserved to the
assistance are located on the other side of the
display. Do not connect to the SAs if no specifically
instructed.

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OPERATING MODE
HIMOD HP MODULAR UPS SYSTEM
The HIMOD HP UPS System is intended to ensure a perfect supply voltage for the equipment connected to it, both with and
without a power supply network. Once connected and powered, the system generates an alternating sinusoidal voltage, with
stable amplitude and frequency, regardless of surges and/or variations affecting the electric supply.
The Modular UPS System features two types of cabinets: Modular UPS Power Cabinet and Modular Battery Cabinet, whose main
functions and features will be highlighted in this manual.
Every HIMOD HP UPS System appliance was designed and manufactured to be durable. It has however to be recalled that they
are electric power equipment and, as such, they require regular maintenance. Furthermore, some of the components have,
inevitably, a fixed life cycle, they must therefore be regularly checked and replaced, if the conditions requires it: in particular
batteries, fans and in some cases electrolytic capacitors.
It is therefore recommended that a preventative maintenance program is implemented and performed by specialized staff licensed
by the manufacturer.
Our Service Department is at your disposal for customizing preventative maintenance options to suit your requirements.
NORMAL MODE
During the NORMAL MODE, the system operates in the On Line double conversion mode. This mode provides maximum
protection for the load, in fact the energy coming from the network (AC), after it is converted, is clean and stable in the output. The
load voltage supply is a perfect sinewave, with frequency and voltage independent of the incoming mains supply (VFI technology).
And more, in this operation mode the batteries are constantly kept in charged state.
BATTERY MODE
When the AC power network is not within the pre-set tolerance, for example, in case of blackout or voltage or frequency
interferences, the system automatically switches to the BATTERY MODE operation collecting energy from the battery source.
When the AC network is clean and stable again, the system switches back to the NORMAL MODE operation.
The Power Walk-In function can be activated through the configuration software. This function allows, upon reconnection to the
network (following an autonomy period), a progressive absorption from it, in order to avoid stressing (because of the inrush current)
a generator unit installed upstream, if any. The duration of the transition mode can be set between 1 to 125 seconds. The default
value is 10 seconds (when the function is enabled). During the transition mode the required power is partially collected from the
batteries and partially from the network keeping the sinusoidal take-up. The battery charger is switched on again when the
transition mode ends.
AUTOMATIC STATIC BYPASS MODE
During this operation mode, the load is directly powered by the AC supply, therefore, any input interference impact fully on the
load.

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MANUAL BYPASS MODE
CAUTION: The SWMB disconnection switch installed on the HIMOD HP UPS Cabinet is not a maintenance
bypass switch, therefore, there are dangerous voltages within the Cabinet, even if this disconnection switch
is closed.
CAUTION: Contact a service centre should any malfunctions be detected. Maintenance can be carried out
only by skilled staff authorised by the manufacturer.
CAUTION: dangerous voltages can be present inside the device, even if the input, bypass, output and
battery switches are open.
The removal of the closure panels of the HIMOD HP UPS Cabined by non-skilled personnel is a source of
danger and may cause damage to the operator, to the equipment and to the consumers connected to it.
Order of the operations to be carried out for configuring the HIMOD HP UPS Cabinet in the MANUAL BYPASS MODE status
without any cut-off of the power to the load.
Caution: if the system is in battery operation, the Manual Bypass insertion may cut off power to the load.
Close the Manual Bypass SWMB disconnection switch located behind the door: in this way the input is in short-circuit
with the output.
Under this operation mode, any disturbance or blackout on the power supply line will impact on the supplied equipment
(the Modular UPS Cabinet is no longer active and the load is directly connected to the network).
The display will show the completed switch to Manual Bypass.
Order of the operations to be carried out for restarting the HIMOD HP UPS Cabinet and closing the MANUAL BYPASS MODE
without cutting off the power to the load (execute only if no anomalies or malfunctions are present):
1. Ensure that the Bypass Module (see the “Modules and Units” chapter) is present and switched on.
2. Open the SWMB disconnection switch by rotating the knob anti-clockwise.
3. The Bypass Module activates and then the whole HIMOD HP UPS Cabinet is switched on.
HIMOD HP POWER CABINET
The HIMOD HP Power Cabinet may contain up to 7 Power Modules (PM) and one Bypass Module (BM).
PMs are UPSs connected in parallel in order to increase reliability in the supply of power to the load and the power available on
output (ref. to the "Modules and Units" chapters)
The load that can be applied to a Modular UPS Cabinet can be higher than the load that can be sustained by each unit thanks to
automatic power-sharing. Increased reliability is only achieved on condition that the total system power, with one or more PMs
deactivated, remains higher than the demand. Said condition is always achieved by adding at least one redundant PM to the
minimum number of elements required to power the load, so that after the automatic exclusion of a faulty PM, the power supply
can continue in a correct manner.
Each PM is equipped with a smart control unit, connected through a data bus with the other PMs of the system, achieving a high
reliability distributed logic.
Note: any redundancy of the PMs may be set-up during configuration, but, in the case of a HIMOD HP Power Cabinet equipped
of all the 7 PMs, one of them is marked in any case as redundant.
The Bypass Module (BM) operates as the central AUTOMATIC BYPASS for the whole HIMOD HP Power Cabinet (ref. to chapter
“Modules and Units”).
In order to further increase the power of the system, multiple HIMOD HP Power Cabinets can be connected in parallel, up to 4.
The maximum configuration will be therefore 28 PMs connected in parallel, of which at least 4 are redundant.
CAUTION: the HIMOD HP System has only a single battery supply, therefore all the HIMOD HP Power Cabinets must
share their batteries.

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A wring diagram of the HIMOD HP Power Cabinet is provided below.

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HIMOD HP BATTERY CABINET
The HIMOD HP Battery Cabinet consists of 9 shelves, each of which may contain 4 Battery Units (BU). The BU contains 10 of
12V battery packs (ref to “Modules and Units” chapter).
The HIMOD HP Battery Cabinet has an electronic supervision system which, through voltage and current sampling, is able to
measure the condition and any anomaly of each BU. The collected data are sent to the system through a data bus and shown on
the display of the HIMOD HP UPS Cabinet.
Furthermore, on the HIMOD HP Battery Cabinet there is a SWBATT disconnection switch which allows to disconnect the BUs
from the connection line to the HIMOD HP Power Cabinet. The cabinet features also an opto-isolated input which allows the
remote opening of the SWBATT.
CAUTION: each shelf of the HIMOD HP Battery Cabinet can be filled (with the 4 BUs) based on the autonomy requirements
of the system (up to a maximum of 9 shelves). The minimum number of the complete battery shelves must follow the
rule on table:
Number of non redundant PMs
Minimum number of battery shelves
1
2
2
5
3
9
4
12
..
..
N
Nx3
Multiple HIMOD HP Battery Cabinets, up to 10, can be present in the HIMOD HP UPS System.
The system features a single battery supply, therefore even if multiple HIMOD HP Power Cabinets are present, all the HIMOD HP
Battery Cabinets must be shared.
A wiring diagram of the HIMOD HP Battery Cabinet is provided below.

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MODULAR POWERPLUS CABINET
The Modular PowerPlus Cabinet may contain up to 3 Power Modules (PM), 1 Bypass Module (BM) and 5 battery shelves. Each
shelf may contain 4 Battery Units (BU). Each BU contains 10 of 12V batteries. Refer to “Modules and Units” chapter.
PMs are UPSs connected in parallel in order to increase reliability in the supply of power to the load and the power available on
output.
The load that can be applied to a HIMOD HP Power Cabinet can be higher than the load that can be sustained by each unit thanks
to automatic power-sharing. Increased reliability is only achieved on condition that the total system power, with one or more PMs
deactivated, remains higher than the demand. Said condition is always achieved by adding at least one redundant PM to the
minimum number of elements required to power the load, so that after the automatic exclusion of a faulty PM, the power supply
can continue in a correct way.
Each PM is equipped with a smart control unit, connected through a data bus with the other PMs of the system, achieving a high
reliability distributed logic.
Note: the redundancy of the PMs may be set-up during configuration.
The Bypass Module (BM) operates as the central AUTOMATIC BYPASS for the whole HIMOD HP UPS Power Cabinet (ref. to
chapter “Modules and Units”).
In order to further increase the power of the system, multiple HIMOD HP PowerPlus Cabinets can be connected in parallel, up to
4. The maximum configuration will be therefore 12 PMs connected in parallel, of which at least 4 are redundant.
CAUTION: the HIMOD HP PowerPlus System can use internal batteries, external batteries or both. The system must
share all internal and external batteries. It’s mandatory to use HIMOD HP Battery Cabinets as external battery source if
internal Battery Units are used. Is not allowed to connect other types of external batteries if internal PowerPlus batteries
are used.
The HIMOD HP PowerPlus Cabinet has an electronic supervision system which, through voltage and current sampling, is able to
measure the condition and any anomaly of each Battery Unit. The collected data are sent to the system through a data bus and
shown on the display of the Cabinet.
Furthermore, on the HIMOD HP PowerPlus Cabinet there is a SWBATT disconnection switch which allows to disconnect the BUs
from the connection line to the UPS Cabinet. The cabinet features also an opto-isolated input which allows the remote opening of
the SWBATT.
CAUTION: each shelf of the HIMOD HP PowerPlus Cabinet can be filled (with the 4 BUs) based on the autonomy
requirements of the system (up to a maximum of 5 shelves). The minimum number of the complete battery shelves must
follow the rule on table:
Number of non redundant PMs
Minimum number of battery shelves
1
2
2
5
3
9
4
12
..
..
N
Nx3

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A wring diagram of the HIMOD HP PowerPlus Cabinet is provided below.

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CABINET INSTALLATION
For the installation of the HIMOD HP PowerPlus Cabinet and the HIMOD HP Battery Cabinet please
refer to the specific installation manual.
MODULES AND UNITS INSTALLATION
The cabinet consists of hot-swap modules and units which allow a quick maintenance and expandability of the system. The hot-
swap parts are:
 Power Module (PM)
 Bypass Module (BM)
 Monitoring Unit (MU)
 Power Supply Unit (PSU)
 Main Communication Unit (MCU)
 Battery Unit (BU)
POWER MODULE (PM)
The Power Module (PM) is a double conversion three-phase UPS module. The wiring diagram of the PM, which shows its
individual components, is provided below:
Power Module wiring diagram

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Handles for inserting and extracting the cabinet Interface panel
Holes for fastening the PM to the cabinet using the
specific screws
Switch Lock: rotating switch and mechanical
lock of the PM to the cabinet
INTERFACE PANEL
PORT S
PORT M
Communication ports reserved to the
assistance
Normal Operation (green colour)
Battery Working (yellow colour)
Bypass Working (green colour)
Alarm (red colour)