ALTA Rally Style Cooper S User manual

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2015%02%24'
Thank'you'for'purchasing'this'ALTA'product'for'your'car!'Installation'of'this'product'should'only'be'performed'by'persons'experienced'with'installation'of'aftermarket'
performance'parts'and'proper'operation'of'high'performance'vehicles.'If'vehicle'needs'to'be'raised'off'the'ground'for'installation,'the'installer'must'use'proper'jacks,'jack%stands'
and/or'a'professional'vehicle'hoist'for'safety'of'the'installer'and'to'protect'property.'If'the'vehicle'is'lifted'improperly,'serious'injury'or'death'may'occur!''Please'read'through'all'
instructions'before'performing'any'portion'of'installation.'If'you'have'any'questions,'please'contact'our'tech'department'prior'to'starting'installation.'We'can'be'reached'in'any'of'
the'following'methods:'
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Email'[email protected]'
Instant'Chat'off'the'main'page'of'www.ALTAperformance.com'
Or'simply'call'our'tech'team'at'503%693%1702'
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•Use'of'the'factory'service'manual'can'be'very'helpful'during'the'installation.''These'can'be'purchased'at'the'dealership'or'online.'
http://www.realoem.com'has'diagrams'for'the'entire'car,'which'can'also'be'helpful.'
•This'installation'will'require'cutting'and'drilling'into'both'bumper'beam'and'bumper'skin.'''Test'fit'all'components'prior'to'cutting'and'drilling.''
ALTA'performance'is'not'responsible'for'repairs'from'mis%installation.'
•The'light'bar'is'adjustable'up'and'down,'and'left'to'right.''5<3=0(!'>(!?#0!-3!*/=<'(2!$/@!(</=A>!'/!B$(#0!'>(!?=*+(0C!?='!</'!'//!$/@!#3!'/!
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1) Loosely'mount'lamps'supplied'with'kit'or'those'purchased'separately'to'horizontal'mounting'beam'with'‘ALTA’'logo'facing'forward'and'readable'
from'the'front'of'the'vehicle.''
2) Using'lamp'assembly'as'a'guide,'mark'holes'in'lower'grill'where'“L”'brackets'will'come'through.'NOTE:'Check'clearance'from'all'facets'of'lamps,'
beam'etc.'prior'to'final'determination'of'holes!!!)-A>'!?#0!3>/=$2!?(!*/=<'(2!#3!$/@!#3!+/33-?$(!'/!(<3=0(!$-A>'!2/!</'!>-'!=++(0!+/0'-/<!/D!
?=*+(0E''These'holes'will'need'to'be'approximately'1”'in'diameter'and'16.5”'apart'from'centerline'of'each'hole.''Take'time'with'aligning'light'bar'
assembly'to'bumper'beam,'this'will'pay'off'for'final'installation.'

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1) Open'hood'and'prepare'to'remove'bumper'cover.''Locate'and'remove'plastic'connectors'and'screws'under'lower'portion'of'
bumper.''Locate'and'remove'(2)'torx'screws'at'the''top'of'the'bump'on'each'corner.''Remove'8mm'bolts'behind'side'markers'
inside'of'wheel'well'area.''(See'factory'service'manual'for'specific'bumper'skin'removal'instructions.)'
2) Slide'bumper'skin'off'a'few'inches'to'allow'enough'room'to'unplug'side'marker'lights'and'fog'lights.'
3) Place'bumper'skin'on'ground'making'sure'to'put'something'protective'between'it'and'the'ground.'
4) Remove'(10)'bolts'and'nuts'securing'bumper'beam'to'chassis.'''
5) Set'beam'back'into'bumper'skin.''Place'‘L’'brackets'on'bumper'beam,'and'through'holes'in'bumper'skin.'
6) Align'struts'centered'with'bumper'beam'and'make'sure'they'are'16.5”'apart.''Mark'(4)'holes'to'be'drilled'with'sharpie.''Typically'
holes'will'be'3%3/8”'and'5%1/4”'from'top'of'beam.'This'is'not'super'important'to'be'perfect,'but'make'sure'its'close'to'these'
dimensions.'
7) Separate'bumper'skin'from'bumper'beam'and'drill'(4)'7/16”'holes'(marked'in'step'4)'completely'through'both'sides'of'the'
bumper'beam.''NOTE:'There'is'an'extrusion'running'close'to'lower'drilled'hole.'Make'sure'that'if'you'run'into'this,'you'move'the'
hole'up'to'clear'it.'''
8) Using'supplied'hardware'mount'each'‘L’'bracket'to'bumper'beam.'(See'picture'below)'
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9) Re%connect'bumper'skin'to'bumper'beam.'
10) Temporarily'mount'horizontal'beam'with'lamps'to'‘L’'brackets'and'bumper'assembly'to'final'check'all'clearances.'Once'satisfied'
tighten'all'mounting'hardware.''Re%install'bumper'beam'to'chassis.''
11) Follow'wiring'instructions'included'with'lamp'kit'and'bring'wiring'to'desired'location'behind'bumper'area.'
12) With'the'help'of'an'assistant'connect'wiring'to'lamps'and're%attach'bumper/lamp'assembly'to'vehicle.'Use'care'not'to'pinch'or'
damage'wiring'during'this'process'as'this'can'cause'a'short'in'the'wiring.''
13) Using'supplied'cable'ties'secure'all'wiring'away'from'moving'parts'etc.'
14) Install'bumper'skin'back'to'car'making'sure'to'plug'in'fog'lights'and'side'markers.'Reinstall'all'fasteners'removed'in'previous'
steps.'
15) Install'light'bar'to'mounts.'You'may'find'that'the'mounts'do'not'line'up'perfectly'with'light'bar.'If'this'is'the'case,'using'an'
adjusable'wrench,'twist'each'leg'slightly'unti'it'fits.'This'will'not'damage'the'parts.'NOTE:'Included'with'each'kit'are'an'
assortment'of'washers'that'can'be'used'to'space'bar'away'from'car'if'necessary.'
HOI Loosen'lamp'mounts'and'aim'lamps'per'lamp'manufacturers'instructionsE!!
17) Double'check'all'connections'and'mounting'hardware'prior'to'proceeding.'This'may'involve'removing''light'bar.'
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