Altana BYK byko-swing 5865 User manual

Measure what you see
byko-swing
Pendulum Hardness Tester
Operating Manual

BYK-Gardner GmbH
302 500 060 E 2207 byko-swing 2
© Copyright BYK-Gardner GmbH
All rights reserved

BYK-Gardner GmbH Table of Contents
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Table of Contents
1 Introduction.................................................................................................................................................. 5
1.1 About this Document............................................................................................................................. 6
1.2 Safety Information ................................................................................................................................. 6
1.2.1 General Information .................................................................................................................... 6
1.2.2 Symbols and Terms ..................................................................................................................... 7
1.2.2.1 Symbols....................................................................................................................... 7
1.2.2.2 Terms .......................................................................................................................... 7
1.2.3 Safety Instructions ....................................................................................................................... 8
1.2.3.1 Warning ...................................................................................................................... 8
1.2.3.2 Warning ...................................................................................................................... 8
1.2.3.3 Warning ...................................................................................................................... 9
1.2.3.4 Caution ....................................................................................................................... 9
1.3 Disposal Information .............................................................................................................................. 9
1.4 Exclusion of Liability ............................................................................................................................... 9
1.5 Copyright Information............................................................................................................................ 10
1.6 Declaration of Conformity...................................................................................................................... 10
2 System Description ...................................................................................................................................... 11
2.1 Intended Use.......................................................................................................................................... 11
2.2 Supported Features ................................................................................................................................ 12
2.3 Available Models.................................................................................................................................... 12
3 Getting Started ............................................................................................................................................ 13
3.1 Overview of Parts ................................................................................................................................... 13
3.2 Setting up the Instrument ...................................................................................................................... 14
3.3 Inserting the Pendulum .......................................................................................................................... 15
3.4 Powering the Instrument........................................................................................................................ 16
3.5 Controlling the Instrument ..................................................................................................................... 17
3.6 Setting up the Sound ............................................................................................................................. 18
4 System Operation ........................................................................................................................................ 19
4.1 Measurement Principle........................................................................................................................... 19
4.1.1 Pendulum König (5856)............................................................................................................... 20
4.1.2 Pendulum Persoz (5857).............................................................................................................. 20
4.2 Measurement Modes ............................................................................................................................. 21
4.3 Performing Measurements ..................................................................................................................... 21
4.4 Testing the Instrument ........................................................................................................................... 23
4.4.1 Testing Procedure........................................................................................................................ 23
4.4.2 Expected Results.......................................................................................................................... 24
4.4.3 Related Standards ....................................................................................................................... 24
5 Appendix ...................................................................................................................................................... 25
5.1 Delivery Contents................................................................................................................................... 25
5.1.1 Pendulum Tester König ............................................................................................................... 25
5.1.2 Pendulum Tester Persoz............................................................................................................... 26
5.1.3 Pendulum Tester König/Persoz..................................................................................................... 27

Table of Contents BYK-Gardner GmbH
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5.2 Firmware Updates .................................................................................................................................. 28
5.3 Troubleshooting..................................................................................................................................... 29
5.4 Technical Data ....................................................................................................................................... 30

BYK-Gardner GmbH Introduction | 1
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1 Introduction
Dear customer,
thank you for having decided for a BYK-Gardner product. BYK-Gardner is commit-
ted to providing you with quality products and services. We offer complete system
solutions to solve your problems in areas of color, appearance and physical proper-
ties. As the basis of our worldwide business, we strongly believe in total customer
satisfaction.
Therefore, in addition to our products, we offer many VALUE-ADDED services:
• Technical Sales Force
• Technical and Application Support
• Application and Technical Seminars
• Repair and Certification Service
BYK-Gardner is part of Altana AG and a direct subsidiary of BYK, a leading sup-
plier of additives for coatings and plastics. Together, we offer complete and
unique solutions for you, our customer.
Thank you for your trust and confidence. If there is anything we can do better to
serve your needs, do not hesitate to let us know.
Your BYK-Gardner Team
https://www.byk-instruments.com

1 | Introduction BYK-Gardner GmbH
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1.1 About this Document
This instruction manual is an important part of this instrument. It contains essential
information about setting up, placing in service and use. If you pass the device on
to another user, please ensure that the instruction manual is included with the in-
strument. The manual must be studied carefully before working with the equip-
ment. Please contact your regional service office if you have any questions or re-
quire additional information about the device.
•https://www.byk-instruments.com/contact-infos
The technology and fittings are based on state-of-the art optic and electronic tech-
nology. New developments and innovations are constantly being integrated into
the equipment. Thus, the diagrams, dimensions, and technical data used in this
manual may have changed as a result of adapting the device to new information
and improvements.
1.2 Safety Information
1.2.1 General Information
If used appropriately, no hazard is to be expected either mechanically or electri-
cally.
The instrument complies with the safety requirements of actual standards. Even so
read the safety instructions and use the instrument accordingly to prevent injuries
and material damages.
The instrument can be disconnected from power:
• by pulling the plug out of the external power supply,
• by disconnecting the DC plug from the external power supply to the instru-
ment.
Make sure that the power plug is always easy to access!
Any damage or injury caused by ignoring the safety instructions, general informa-
tion or improper usage, no warranty or product liability from the manufacturer can
be claimed.
Keep this manual for reference always near by the instrument.
In case of transferring the instrument, make sure this manual is included.

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1.2.2 Symbols and Terms
In this documentation following symbols and terms are used.
1.2.2.1 Symbols
This symbol warns against physical injury or material damage.
This symbol warns against electrical hazard.
This symbol marks additional information.
1.2.2.2 Terms
The term “Danger”
Marks life-endangering hazards.
The term “Warning”
Marks non life-endangering hazards.
The term “Caution”
Marks possible material damages.
The term “Notice”
Marks possible additional information.

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1.2.3 Safety Instructions
Make sure to observe the following safety instructions.
1.2.3.1 Warning
Before starting, read the manual and follow the safety instructions and general in-
formation.
Unpack the instrument and check the delivery contents for completeness - refer to
Delivery Contents [}25].
If safe usage of the instrument is obviously impossible, immediately put the instru-
ment out of action and prevent it from unintentional activation. Safe usage is im-
possible:
• if the instrument is visibly damaged
• or does not work anymore
• after long-storage under bad conditions
• after heavy transport stress
Do not perform any electrical or mechanical repair. The instrument may only be
opened by a trained service technician. Please contact our technical service for as-
sistance.
Only devices conforming to the safety standards for low voltage appliances are al-
lowed to be connected to the DC input.
Use the original accessories available for the instrument, additional information
can be found in Delivery Contents [}25] and Technical Data [}30].
Use only the power supply and connection cable delivered with the instrument.
1.2.3.2 Warning
The instrument consists of sensitive optical, mechanical and electronic precision
parts. Handle the instrument like a high precision measurement device:
• Do not drop and avoid stress due to vibration and shock.
• Do not expose the instrument to high humidity and condensation for a long
period.
• Avoid contact to chemicals, splash-water and other liquids.
To avoid damage during transport ship the instrument in the original packaging
only. Retain the packaging in case you want to ship the device at a later date.

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1.2.3.3 Warning
Before operating the instrument with the provided power supply, make sure the
input voltage of the supply is the same as the mains voltage (refer to the type la-
bel).
Do not position the instrument at a location with direct sunlight.
Do not position the instrument at a place where it is exposed to dust, heat or vi-
brations.
Protect the instrument from humidity, chemicals, and corrosive vapors.
Do not use acetone for cleaning the instrument.
Use a moist soft cloth for cleaning. For heavy soil use ethanol or cleaning alcohol.
1.2.3.4 Caution
Please note the following points for handling the device:
• Please unpack the device carefully.
• The device is heavy - it weighs more than 18 kg (40 lbs).
• Always transport the device with the help of a second person.
• It is a stationary device - it must not be transported or moved during opera-
tion.
1.3 Disposal Information
Disused electrical equipment such as this instrument must be professionally dis-
posed. Do not dispose it in household garbage and make sure to observe the na-
tional law in your country.
1.4 Exclusion of Liability
Disclaimer
No liability other than as provided by law is assumed for direct or indirect damage
sustained in association with the use of the instrument, the software or documen-
tation.
BYK-Gardner precludes all liability claims if the usage described in Intended Use
[}11] is disregarded.
Any other usage than described in Intended Use [}11] is not according to the
purpose of the instrument and leads to termination of liability claims.

1 | Introduction BYK-Gardner GmbH
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1.5 Copyright Information
Specific properties and structural characteristics of the instrument are intellectual
property of BYK-Gardner. The copyright of this manual remains with BYK-Gardner.
This document must not be reproduced fully or in party, published or used for any
other competitive purposes, no matter whether against payment or not, without
prior written authorization from BYK-Gardner.
BYK-Gardner reserves the right to update the instrument, software and written
documentation without prior notice.
© Copyright 2020 BYK-Gardner GmbH
All rights reserved
1.6 Declaration of Conformity
We,
BYK-Gardner GmbH
Lausitzer Strasse 8
D-82538 Geretsried
declare, that this instrument complies with the requirements of the following EU
directives:
• 2014/30/EU - Electromagnetic Compatibility
• 2014/35/EU - Low Voltage
The following harmonized standards were applied:
• EN 61010-1:2010
• EN 61326-1:2013
Geretsried, November 09th, 2020
Frank R. Wagner
Managing Director

BYK-Gardner GmbH System Description | 2
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2 System Description
2.1 Intended Use
The byko-swing hardness tester is an instrument to determine the elastic hard-
ness of coatings according to DIN EN ISO 1522 and ASTM D 4366. It consists of a
sample holder where a pendulum freely swings on the sample surface and a
counting device.
The number of swings in a defined angular range is a measure for the elastic hard-
ness of a coating. It is expressed in seconds or number of swings. The number of
swings is detected by light barriers in the lower part of the instrument and is
shown on the display as seconds or swings.
The byko-swing offers a fully automatic measurement mode - no manual interac-
tion is required.

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2.2 Supported Features
• Compliant with ASTM D4366 and ISO 1522
• Digital counter to display and record the test results
• Selector switch to display either swings or seconds
• Acoustical signal to notify operator the completion of test
• Protective cover to eliminate influence of air currents
• Four full automatic measurement modes
• Easy changeover of the pendulums
• Automatic power off after 1 hour
• Restore of results after power on
2.3 Available Models
• 5865: Pendulum hardness tester byko-swing with König pendulum
• 5866: Pendulum hardness tester byko-swing with Persoz pendulum
• 5867: Pendulum hardness tester byko-swing with both pendulums

BYK-Gardner GmbH Getting Started | 3
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3 Getting Started
3.1 Overview of Parts
Unpack the instrument and check for possible transport damage. Before starting
make sure delivery is complete.
1
2
3
4
5
6
7
8
1 Bubble level 2 Leveling feet
3 Light barriers 4 Pins for pendulum
5 Protective cover 6 Automatic lifting table
7 Door sensor to ensure cover is
closed during measurement
8 Power switch and status LED
NOTICE
The device is heavy - transports are to be done with the help of a second person.
Retain the packaging in case the instrument needs to be shipped.

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3.2 Setting up the Instrument
Pendulum hardness testers are as sensitive as precision balances.
NOTICE
A vibration free position on a special table suitable for balances is recommended.
To setup the instrument:
1. Place the instrument on a vibration free surface.
2. Connect the external power supply, socket on back site.
3. Balance the bubble level (1) properly with the leveling feet (2).
1. Check the bubble level on top.
The bubble must be exactly centered.

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3.3 Inserting the Pendulum
Place the pendulum exactly with the small holes on the tapered pins of the lifting
table.
The marking arrow on the bar of the pendulum must point to the front.
CAUTION
If pendulum is placed the wrong way, light barriers and counter are inoperable.
To check the correct position:
1. Close the door of the protective cover.
2. Check the position of the pendulum to the scale. The completely stopped pen-
dulum must point exactly to the zero marking of the scale.
3. If not, check the tip of the pendulum. If twisted, straighten it.
4. Repeat this procedure three times to assure an equal rest.
5. Double check the bubble level, correct the leveling if necessary.
6. When bubble is centered, lock the screw feet with the counter nuts.
The byko-swing hardness tester is now ready for operation. You can check the
correct function of your instrument with the procedure described in Testing the
Instrument [}23].

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3.4 Powering the Instrument
To switch the instrument on:
1. Check the connection of the power supply on the back site.
2. Switch the instrument on via button Power.
3. The status LED lights up green.
To switch the instrument off:
1. Check if the status LED lights up green.
2. If status LED is blue, use button Enter to confirm.
3. If status LED is red, use button Start/Stop to abort.
4. Switch the instrument off via button Power.
The instrument switches off automatically after 1 hour of inactivity. If the instru-
ment is switched on again, the latest settings and results are restored.
NOTICE
In the measuring mode a fully automatic sequence is carried out. Keep the door
closed.

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3.5 Controlling the Instrument
12345
The instrument is operated by the buttons on the front panel:
1. Start/Stop
2. Signal
3. Modus
4. Enter
5. Power
The status LED uses following colors:
• None: Power off
• Green: Ready
• Blue: Confirm
• Red: Busy
The instrument can only be operated if the status LED lights up green.

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3.6 Setting up the Sound
To setup the acoustic signal:
1. Press Signal multiple times to toggle through the settings, the LED lights up
blue.
2. Following settings are available:
– 5 sec.
– 15 sec.
– 60 sec.
– Infinite "∞"
– Off "---"
3. Confirm with Enter, the LED lights up green.
The sound setup is not possible if the Start/Stop function is active - indicated by
red LED.

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4 System Operation
The byko-swing hardness tester is delivered calibrated and ready for use.
4.1 Measurement Principle
The instrument can measure according to "König" and to "Persoz". These mea-
surement methods are defined by a starting angle, the amplitude to be reached by
the pendulum and the resulting swings.
21
34
1 6°: Starting angle for König 2 12°: Starting angle for Persoz
3 3°: Light barrier for König 4 4°: Light barrier for Persoz
In both scenarios the measurement ends, when the given amplitude is not reached
by the pendulum anymore.
For more details on the measurement principle refer to our product theory page:
https://www.byk-instruments.com/en/t/knowledge/pendulum-hardness
NOTICE
It is possible to use one instrument for both methods “König” and “Persoz”.
Change the pendulum (see Delivery Contents [}25]) and change the method
(see Measurement Modes [}21]).

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4.1.1 Pendulum König (5856)
Following rules apply for pendulum König:
• Pendulum starting angle: 6°
• Amplitude / light barrier: 3°
For test results on the glass standard see Expected Results [}24].
4.1.2 Pendulum Persoz (5857)
Following rules apply for pendulum Persoz:
• Pendulum starting position: 12°
• Amplitude / light barrier: 4°
For test results on the glass standard see Expected Results [}24].