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Altrad Belle BULLDOG 20-140 User manual

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1
870/40000/6
02/22
Operators Manual
Operators Manual
Manuel De L'Opérateur
Manual del Operador
Manual de Operação
Handleiding
Betjeningsvejledning
Bedienungshandbuch
Manuale Dell'Operatore
Bruksanvisning
Käyttöohje
Instrukcja Obsługi
Рyкoвoдcтвo для oпepaтopa
Kasutusjuhend
Lietotāja rokasgrāmata
Naudojimo Instrukcija
Oпepaтop Pъчeн
Na’vod K Obzluze
Manual de Utilizare
Kezelõk Kézi
Uputstvo za rukovatelja
GB
US
F
E
P
NL
DK
D
I
S
SF
PL
RUS
EST
LV
LT
BG
CZ
RO
HUN
HR
BELLE
22
34
46
58
82
106
130
154
178
202
214
226
262
238
250
166
190
118
142
70
94
BULLDOG & HPP POWER PACKS
UKCA Declaration of Conformity
2
EC Declaration of Conformity
3 - 21
2
Declaration Of Conformity (DOC)
Managing Director
On behalf of Altrad Belle
Sheen, Derbyshire, UK
Ray Neilson
Signed by:
867/40001/1
We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the
DoC is issued under our sole responsibility and belongs to the followings product(s):
PRODUCT TYPE .........
MODEL.........................
SERIAL No...................
DATE OF MANUFACTURE
SOUND POWER LEVEL
MEASURED /
....................(GUARANTEED)
WEIGHT.......................
Object of the Declaration:
Portable petrol/diesel driven hydraulic power source for powering a range of hydraulic tools.
The object of the declaration described above is in conformity with the relevant Statutory
Requirements:
- 2008 No. 1597 Supply of Machinery (Safety) Regulations 2008
- 2001 No. 1701 Noise Emission in the Environment by Equipment for use
Outdoors Regulations 2001
- 2016 No. 1091 Electromagnetic Compatibility Regulations 2016
The following designated standards and technical specifications have been applied:
- EN ISO 12100:2010 Safety of machinery
- BS EN ISO 4413: 2010 Hydraulic fluid power. General rules and safety requirements for systems
and their components.
- ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy
levels of noise sources using sound pressure
ANP CERTIFICATION LTD. (Approved Body, number 8500) 2 Parkfield Street, Manchester,
M14 4PN, UK carried out Internal Control of Production with Assessment of Technical
Documentation and Periodical Checking as per Schedule 9 of SI 2001 1701
Technical Files are held by Ray Neilson at the Altrad Belle address stated above:-
Place of Declaration:-
Sheen,
Nr. Buxton,
Derbyshire,
SK17 0EU,
UK
Date of Declaration:-
February 2022
2
3
EC Declaration Of Conformity (DOC)
We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under
our sole responsibility and belongs to the followings product(s):
866/40001/0_GB
GB GB
PRODUCT TYPE .....................
MODEL.....................................
SERIAL No...............................
DATE OF MANUFACTURE.....
SOUND POWER LEVEL
MEASURED /
....................(GUARANTEED)
WEIGHT...................................
Object of the Declaration:
Portable petrol/diesel driven hydraulic power source for powering a range of hand-held hydraulic tools.
The object of the declaration described above is in conformity with the relevant Union Harmonisation Legislation:
- 2006/42/EC - New machinery directive - 2000/14/EC - Noise - equipment for use outdoors
The following harmonised standards and technical specifications have been applied:
- EN ISO 12100:2010 Safety of machinery
- BS EN ISO 4413: 2010 Hydraulic fluid power. General rules and safety requirements for systems and their components.
- ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy
levels of noise sources using sound pressure
VINÇOTTE nv/sa (NB0026) carried out Internal Control of Production with Assessment of Technical Documentation
and Periodical Checking as per Annex VI of 2000/14/EC
Technical Files are held by Hugues Menager at the following address:-
Altrad (Group Holding), 125 Rue du Mas Carbonnier, 34000, Montpellier, France.
Managing Director
On behalf of Altrad Belle, Sheen, Derbyshire, UK
Ray Neilson
Signed by:
Place of Declaration:-
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, UK
Date of Declaration:-
May 2021
EU Declaration Of Conformity (DOC)
We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under
our sole responsibility and belongs to the followings product(s):
GB GB
PRODUCT TYPE .....................
MODEL.....................................
SERIAL No...............................
DATE OF MANUFACTURE.....
SOUND POWER LEVEL
MEASURED /
....................(GUARANTEED)
WEIGHT...................................
Object of the Declaration:
Portable petrol/diesel driven hydraulic power source for powering a range of hand-held hydraulic tools.
The object of the declaration described above is in conformity with the relevant Union Harmonisation Legislation:
- 2014/30/EU - EMC Directive
The following harmonised standards and technical specifications have been applied:
- EN ISO 12100:2010 Safety of machinery
- BS EN ISO 4413: 2010 Hydraulic fluid power. General rules and safety requirements for systems and their components.
- ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy
levels of noise sources using sound pressure
VINÇOTTE nv/sa (NB0026) carried out Internal Control of Production with Assessment of Technical Documentation
and Periodical Checking as per Annex VI of 2000/14/EC
Technical Files are held by Hugues Menager at the following address:-
Altrad (Group Holding), 125 Rue du Mas Carbonnier, 34000, Montpellier, France.
Managing Director
On behalf of Altrad Belle, Sheen, Derbyshire, UK
Ray Neilson
Signed by:
Place of Declaration:-
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, UK
Date of Declaration:-
May 2021
See information
on sticker above
3
22
How To Use This Manual
This manual has been written to help you operate and service the Hydraulic Power Pack safely.
This manual is intended for dealers and operators of the Hydraulic Power Pack.
Foreword
The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls.
The ‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the
general public.
The ‘Operating Instructions’ section helps you with the setting up and use of the machine.
The ‘Trouble Shooting Guide’ helps you if you have a problem with your machine.
The ‘Environment’ section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way.
The ‘Service & Maintenance’ section is to help you with the general maintenance and servicing of your machine.
The ‘Warranty’ section details the nature of the warranty cover and claims procedure.
Directives with regard to the notations.
Text in this manual to which special attention must be paid are shown in the following way:
The life of the operator can be at risk.
WARNING
The product can be at risk. The machine or yourself can be damaged or injured if procedures are not
carried out in the correct way.
CAUTION
WARNING
Contents
KNOW how to safely use the unit’s controls and what you must do for safe maintenance.
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ALWAYS wear or use the proper safety items required for your personal protection.
If you have ANY QUESTIONS DERXWWKHVDIHXVHRUPDLQWHQDQFHRIWKLVXQLW$6.<285683(59,62525&217$&77+($OWUDG
%HOOH
GB
GB
How to use this manual........................................................................................................................................................................... 
Warning ................................................................................................................................................................................................... 
Machine Description................................................................................................................................................................................ 
$SSOLFDWLRQV ............................................................................................................................................................................................. 
Decals...............................................................................................................................................................................................
Technical Data......................................................................................................................................................................................... 
*HQHUDO6DIHW\ ........................................................................................................................................................................................ 
+HDOWKDQG6DIHW\.................................................................................................................................................................................... 
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2SHUDWLQJ,QVWUXFWLRQV ............................................................................................................................................................................. 
7URXEOH6KRRWLQJ*XLGH .......................................................................................................................................................................... 
6HUYLFH0DLQWHQDQFH ........................................................................................................................................................................... 
(+70$&RGH2I3UDFWLFH ..................................................................................................................................................................... 
(QYULURQPHQW ........................................................................................................................................................................................... 
2SWLRQV7RRO7UD\ .................................................................................................................................................................................. 
Warranty.................................................................................................................................................................................................. 
5HSODFHPHQW3DUWV.................................................................................................................................................................................. 
8.&$'HFODUDWLRQRI&RQIRUPLW\............................................................................................................................................................... 
(&'HFODUDWLRQRI&RQIRUPLW\.................................................................................................................................................................... 
GB
Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY
this manual.
WARNING
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23
Machine Description
GB
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Applications
GB
The Altrad Belle Bulldog Power Pack is suitable to power the following Altrad Belle hydraulic tools.
a) BHB12 12 Kg. Hand held Pick. b) BHB19 19 Kg. Hand held breaker. c) BHB23 23 Kg Hand held breaker.
d) BHB25 25 Kg. Hand held breaker. e) BHB25X 25 Kg. Hand Held Breaker f) 2322-S Sub Water Pump.
7KH%XOOGRJ3RZHU3DFNFDQVDIHO\EHFRQQHFWHGWRDQ\WRROZKLFKFDUULHVWKH(+70$&DWHJRU\µ&¶*UHHQ7ULDQJOH,ILQGRXEW
UHJDUGLQJWKHFRUUHFWDQGVDIHFRQQHFWLRQRIDWRROSOHDVHFRQVXOW$OWUDG%HOOHRU\RXUORFDO$JHQWIRUDGYLFH
The Altrad Belle Midi Power Pack is suitable to power the following Altrad Belle hydraulic tools.
a) BHB12 12 Kg. Hand held Pick. b) BHB19 19 Kg. Hand held breaker. c) BHB23 23 Kg Hand held breaker.
d) BHB25 25 Kg. Hand held breaker. e) BHB25X 25 Kg. Hand Held Breaker f) 2322-S Sub Water Pump.
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The Altrad Belle Major Power Pack MAJOR 20/140X & MAJOR 20/160X is suitable to power the following Altrad Belle hydraulic
tools EHTMA Cat. ‘C’.
a) BHB12 12 Kg. Hand held Pick. b) BHB19 19 Kg. Hand held breaker. c) BHB23 23 Kg Hand held breaker.
d) BHB25 25 Kg. Hand held breaker. e) BHB25X 25 Kg. Hand Held Breaker f) 2322-S Submersible Water Pump.
The Altrad Belle Major Power Pack MAJOR 30/140 is suitable to power the following Altrad Belle hydraulic tools EHTMA Cat.
‘D’.
a) BHB27 27 Kg. Hand held Pick. b) BHB 27X 30Kg. Hand held breaker. c) 188 Disc Cutter
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9
6
1
5
4
2
3
10
11
8
7
12
HPP RANGE
BULLDOG
4
3
10
11
8
9
7
6
12
13
14
51
15
16
16
17
17
24
Decals - Bulldog
GB
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1. Branding Decals
Indiates the make and model of the machine.
2. Start / Stop Procedure Decal
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3. Safety Decal
4. Noise Decal
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5. CE Decal
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6. EHTMA Decal
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7. Filter Condition Decal
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8. Filter Fitment Decal
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9. Oil Level Decal
Indicates the position of the hydraulic oil guage.
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11. Tool Tray Safety Decal
Gives safety instructions for using the tool tray correctly.
12.Tool Tray Fitment Decal
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13.Lifting Eye Decal
Gives safety instructions for using the tool tray correctly.
Read the
Operators Manual Wear Ear
Protection Wear Eye
Protection Wear Protective
Footwear
10
1
91
546
2
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1711 1
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25
Decals - HPP Range
GB
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1. Branding Decals
Indiates the make and model of the machine.
2. Start / Stop Procedure Decal
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3. Safety Decal
4. Noise Decal
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5. CE Decal
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6. EHTMA Decal
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7. Filter Condition Decal
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8. Filter Fitment Decal
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9. Oil Level Decal
Indicates the position of the hydraulic oil guage.
10.Tool Tray Decal
Gives safety instructions for using the tool tray correctly.
11. Lifting Eye Decal
Gives safety instructions for using the tool tray correctly.
9
1
5
4
6
2
3
8
1
7
10
1
1
2
11
Read the
Operators Manual Wear Ear
Protection Wear Eye
Protection Wear Protective
Footwear
26
Technical Data
GB
*= Not CE Approved
Model Bulldog 20-140 Midi 20-110D* Midi 20-140
Engine +RQGD*; /RPEDUGLQL
/' +RQGD*;
Engine Power (Hp) 
Hydraulic Flowrate (Ltrs/Min)   
Working Pressure (Bar)   
Length (mm) (With Handle Folded)   
Width (mm)   
Height (mm)   
Hydraulic Connections ´´ ´´ ´´
)ODWIDFHGTXLFNUHOHDVH1RQGULSFRXSOLQJV
Hydraulic Oil Type %HORZ ,629*7$ERYH ,629*7
Dry Weight (Kg)   
Weight Including Oils (Kg)   
Oil Tank Capacity (Ltrs)   
Fuel Type 8QOHDGHG Diesel 8QOHDGHG
Fuel Tank Capacity (Ltrs)  
Noise Level (dB(A))   
Model Major 20-140X Major 20-160X Major 30-140
Engine +RQGD*; +RQGD*; +RQGD*;
Engine Power (Hp)   
Hydraulic Flowrate (Ltrs/Min)   
Working Pressure (Bar)   
Length (mm) (With Handle Folded)   
Width (mm)   
Height (mm)   
Hydraulic Connections ´´ ´´ ´´
)ODWIDFHGTXLFNUHOHDVH1RQGULSFRXSOLQJV
Hydraulic Oil Type %HORZ ,629*7$ERYH ,629*7
Dry Weight (Kg)   
Weight Including Oils (Kg)   
Oil Tank Capacity (Ltrs)   
Fuel Type 8QOHDGHG 8QOHDGHG 8QOHDGHG
Fuel Tank Capacity (Ltrs)   
Noise Level (dB(A))   
27
Health and Safety
General Safety
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recommendations.
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exhaust gases.
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extremity of the transmission hoses connecting the tool to the power unit.
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object hazard when lifting.
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Vibration
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PPE (Personal Protective Equipment)
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footwear. Wear clothing suitable for the work you are doing. Tie back long hair and remove any jewellery which may catch in the
equipment’s moving parts.
Dust
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mask that is suited to the type of dust being produced.
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accessory tool is in use.
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Pre-start Checks
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Never attempt to add fuel or oil when the engine is running. Use only the correct grade, and do not
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WARNING
Do not operate the machine at an angle of greater than 20 degrees, otherwise the engine lubricating
system may fail, causing extensive damage to the engine.
CAUTION
Ensure that the hose couplings to the accessory tool are thoroughly cleaned before ceonnecting. Failure
to do so may cause damage to the seals.
CAUTION
28
Operating Instructions
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Take the Power Pack to where it is required.
When using the wheels and transport handle ALWAYS ensure the handle latch is engaged before
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Power Pack.
Starting the Engine
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Petrol Engines
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pressure is generated in the hydraulic system.
Diesel Engines
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Operating Checks
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replaced.
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required for the hydraulic oil to reach its correct operating temperature.
Stopping the Engine
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Petrol Engines.
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Diesel Engines.
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