
10
Troubleshooting Guide
GB
Pump Strip Down and Rebuild
Tools requires are:-
PP6RFNHW:UHQFK $OOHQ.H\V PP6SDQQHU PP6SDQQHU
[PP6SDQQHU PP6SDQQHU PP6SDQQHU 5RFRO0;JUHDVH
/RFWLWH1XWORFN /RFWLWHUHWDLQHU
7DSHU&RXSOLQJUHPRYDOWLJKWHQLQJWRRO6HHGUDZLQJRQ3DJH
7KH,WHP1XPEHUVXVHGLQWKHIROORZLQJSURFHXGUHVUHIHUWRWKHQXPEHUVXVHGLQWKH3DUWV'LDJUDPDWWKHUHDURIWKHPDQXDO
Servicing
GB
Strip Down
'LVFRQQHFWIURP+\GUDXOLF6XSSO\
5HPRYHERWWRPFDVLQJEROWVZDVKHUVQXWV,WHPWRDQGUHPRYHERWWRPFDVLQJ
3XWDEDUEHWZHHQWKHLPSHOOHUEODGHVWRSUHYHQWWKHLPSHOOHUWXUQLQJ7XUQLQJWKHLPSHOOHUZKHQWKHUHLVQRRXWSXWFRQQHFWLRQ
FRXOGFDXVHODUJHSUHVVXUHWREXLOGXS7KLVPD\GDPDJHWKHPRWRUVHDO
+ROGLQJWKHLPSHOOHUDJDLQVWWKHEDUXQGRWKHVL[FRXQWHUVXQNVFUHZV,WHPDQGUHPRYHWKHLPSHOOHU
7RUHPRYHWKHFRXSOLQJ,WHPVFUHZWZRRIWKHLPSHOOHUVFUHZVLQWRWKHFRXSOLQJSXWDVRFNHWRQWKHQXW,WHP8VLQJD
EDUEHWZHHQWKHWZRVFUHZVXQGRWKH0QXW
:LWKWKHQXWORRVHXQVFUHZLWWRWKHHQGRIWKHVKDIW-DFNWKHFRXSOLQJRႇDEDUEHWZHHQWKHLPSHOOHUPRXQWLQJEROWV
$GUDZLQJRIWKHVXLWDEOHWRROLVVKRZQRQ3DJH
8QGRPRWRUUHWDLQLQJEROWV,WHPFDUHIXOO\UHPRYHWKHPRWRUWDNLQJFDUHWKHNH\GRHVQRWGDPDJHWKHZDWHUVHDO
3UHVVRXWWKHZDWHUVHDOE\SXVKLQJIURPWKHPRWRUVLGHWRZDUGVWKHERWWRPRIWKHSXPS7DNHFDUHQRWWRGDPDJHWKHRXWHU
VHDOLQJERUHDVWKHVHDOGHSHQGVRQDJRRGVXUIDFHRQWKLVWRSUHYHQWZDWHULQJUHVVDURXQGWKHRXWVLGHRIWKHVHDO
5HPRYHWKHORZHUZHDUSODWHUHWDLQLQJVFUHZV,WHP5HPRYHWKHZHDUSODWH
5HPRYHWKHXSSHUZHDUSODWHUHWDLQLQJVFUHZV,WHPDQGUHPRYHWKHZHDUSODWH
5HIHUWR3DJHIRUWKH+\GUDXOLFPRWRUVWULSGRZQDQGUHSDLULQVWUXFWLRQV
&OHDQDQ\UHVLGXDOGHEULVVHDODQWDQGROGJUHDVHIURPWKHSDUWV
Rebuild
2QDVVHPEO\UHQHZDOO25LQJVDQGERQGHGVHDOV
3UHVVZDWHUVHDOLQWRWKHKRXVLQJWDNLQJFDUHWRNHHSLWVTXDUH7KHVSULQJVKRXOGIDFHWKHZDWHUVLGHRIWKHSXPS
$SSO\JUHDVHWRFDYLW\EHWZHHQZDWHUVHDODQGK\GUDXOLFPRWRU
)LWWKHSXPSDQGWLJKWHQWKHVFUHZV,WHPHYHQO\
)LWWKHWRSZHDUSODWHDQGWLJKWHQVFUHZV,WHP8VHORFWLWHWKUHDGORFNRQWKHVHVFUHZV
)LWWKHFRXSOLQJ,WHP8VHWKHEDUDQGLPSHOOHUVFUHZVWRWLJKWHQWKHPRWRUQXWDJDLQVW)LWLPSHOOHUZLWKVFUHZV,WHPXVLQJ
ORFWLWHWKUHDGORFN7LJKWHQDJDLQVWDEDULQWKHLPSHOOHUEODGHWRSUHYHQWWKHLPSHOODUWXUQLQJ
)LWERWWRPZHDUSODWHXVLQJORFWLWHUHWDLQHURQVFUHZV,WHP
7U\WKHERWWRPFDVLQJRQWKHLPSHOOHUORRNWKURXJKWKHVWUDLQHUWRHQVXUHWKHUHLVFOHDUDQFHEHWZHHQWKHERWWRPZHDUSODWHDQG
the impeller.
)LWWKHFDVLQJEROWVZDVKHUVQXWV,WHPV
5XQWKHSXPSRQDVXLWDEOH+\GUDXOLF3RZHU3DFNDQGFKHFNIRUOHDNV
Problem Cause Remedy
Pump output not as
expected.
6XFWLRQ6WUDLQHUEORFNHG &OHDQ2ႇ
2XWSXWKRVHNLQNHG 6WUDLJKWHQDQGVHFXUH
,PSHOODUEORFNHG 5HPRYHIURP+\GUDXOLFVXSSO\WDNHRႇERWWRPDQGUHPRYH
GHEULV
3XPSUXQQLQJWRVORZ &KHFNRXWSXWRI+\GUDXOLFV\VWHP
:RUQ+\GUDXOLF0RWRU ,QFRUUHFWVHWWLQJRI3RZHU3DFNUHOLHIYDOYH
&OHDUDQFHEHWZHHQLPSHOODU
DQGZHDUSODWHWRREDGO\ZRUQ 5HQHZZRUQSODWHV
Oil on water surface.
/HDNLQJ45&¶V &KDQJH45&¶V
/HDNLQJERQGHGVHDO &KDQJHERQGHGVHDO
/HDNLQJPRWRUVHDO 6WULSGRZQUHQHZDOOVHDOVDQGZHDUULQJ3RVVLEO\FDXVHGE\
KRVHVFRQQHFWHGZURQJZD\URXQG
Power Pack struggling or
stalling. 3XPSGUDZLQJWRRPXFK
+\GUDXOLF3UHVVXUH
+RVHVWRRORQJ
:URQJ2LO
3XPS7\SH1RW&RPSDWLEOHZLWK3RZHU3DFN
3RZHU3DFNRXWSXWJUHDWHUOWPLQ