Altronix AL1012ULX User manual

Rev. 090302
AL1012ULX Series
Power Supply/Charger
Installation Guide
Models Include:
• AL1012ULX
-Single Output
• AL1012ULXPD4 • AL1012ULXPD4CB
-Four (4) Fused Outputs -Four (4) PTC Outputs
• AL1012ULXPD8 • AL1012ULXPD8CB
-Eight (8) Fused Outputs -Eight (8) PTC Outputs
• AL1012ULXPD16 • AL1012ULXPD16CB
-Sixteen (16) Fused Outputs -Sixteen (16) PTC Outputs

Overview:
The AL1012ULX is a power supply that converts a 115VAC / 60Hz input, to a 12VDC output (see specifications).
The AL1012ULX is a base unit for a series of UL Listed multi-output power supply/chargers, including:
AL1012ULXPD4, AL1012ULXPD4CB, AL1012ULXPD8, AL1012ULXPD8CB, AL1012ULXPD16,
AL1012ULXPD16CB (Refer to AL1012ULX Series Power Supply Configuration Reference Chart).
AL1012ULX Series Power Supply Configuration Reference Chart:
- 2 -
Input:
• Input 115VAC / 60Hz, 1.9 amp.
• AC input and DC output LED indicators.
Output:
• 12VDC output.
• 10 amp total supply current at 12VDC.
• Filtered and electronically regulated outputs.
• Short circuit and thermal overload protection.
Battery Backup:
• Maximum charge current .7 amp.
• Built-in charger for sealed lead acid or
gel type batteries.
Battery Backup (cont’d):
• Automatic switch over to stand-by battery when
AC fails.
• Zero voltage drop when switched over to
battery backup.
Supervision:
• AC fail supervision (form "C" contacts).
• Battery presence and low battery supervision
(form “C” contacts).
Added Features:
• Power supply, enclosure, cam lock and battery leads.
Specifications:
AL1012ULX - 1 - - - 10
AL1012ULXPD4 PD4UL 4 - x - 3.5
AL1012ULXPD4CB PD4ULCB 4 x - x 2.5
AL1012ULXPD8 PD8UL 8 - x - 3.5
AL1012ULXPD8CB PD8ULCB 8 x - x 2.5
AL1012ULXPD16 PD8UL 16 - x - 3.5
AL1012ULXPD16CB PD8ULCB 16 x - x 2.5
UL 294
(File # BP6714)
UL Listed for
Access Control
Systems.
“Signal Equipment”
Evaluated to
CSA Standard
C22.2
No.205-M1983
Altronix
Model Number
Accessory Power
Distribution
Module(s)
Number of Outputs
Fused Outputs
PTC Outputs
Agency Lisitings
UL Listings and
File Numbers
Class 2 Rated
Power Limited Outputs
Output Rating (amp)
per Output

- 3 -
Installation Instructions:
The unit should be installed in accordance with article 760 of The National Electrical Code as well as NFPA 72 and all
applicable Local Codes.
1. Mount the unit in desired location.
2. Connect AC power (115VAC / 60 Hz to terminals marked [L, G, N] (Fig. 1, pg. 5). Use 14 AWG or larger for all
power connections (Battery, DC output, AC input). Use 22 AWG to 18 AWG for power limited circuits (AC Fail/
Low Battery reporting). Keep power limited wiring separate from non-power limited wiring (115VAC / 60Hz Input,
Battery Wires). Minimum .25” spacing must be provided.
3. Measure output voltage before connecting device. This helps avoid potential damage.
4. Connect devices to be powered:
a. For Power Supply Board connect to terminals marked [+ DC -] (Fig. 1, pg. 5).
b. For Power Distribution Module(s) connect devices to be powered to terminal pairs 1 to 4 marked
[1P & 1N thru 4P & 4N] (Fig. 2, pg. 6) or 1 to 8 marked [1P & 1N thru 8P & 8N] (Fig. 3, pg. 6) carefully
observing correct polarity.
When servicing the unit, AC mains should be removed.
5. For Access Control applications, batteries are optional. When batteries are not used a loss of AC will result in the
loss of output voltage. When the use of stand-by batteries is desired, they must be lead acid or gel type.
6. Connect appropriate signaling notification devices to terminals marked [AC FAIL & BAT FAIL] (Fig. 1, pg. 5)
supervisory relay outputs.
Note: When used in fire alarm, burglar alarm or access control applications, “AC Fail” relay must be used to
provide a visual indication of AC power on.
Wiring:
USE 14 AWG or larger for all power connections.
Note: Take care to keep power limited circuits separate from non-power limited wiring (115VAC, Battery).
Maintenance:
Unit should be tested at least once a year for the proper operation as follows:
Output Voltage Test: Under normal load conditions, the DC output voltage should be checked for proper voltage level.
Battery Test: Under normal load conditions check that the battery is fully charged, check specified voltage both at
battery terminal and at the board terminals marked [- BAT +] to insure there is no break in the battery connection wires.
Note: Maximum charging current under discharges is .7 amp.
Note: Expected battery life is 5 years, however it is recommended changing batteries in 4 years or less if needed.

LED Diagnostics:
AL600ULXB - Power Supply Board
Red (DC) Green (AC) Power Supply Status
ON ON Normal operating condition
ON OFF Loss of AC, Stand-by battery supplying power
OFF ON No DC output
OFF OFF Loss of AC. Discharged or no stand-by battery. No DC output.
PD4/PD4CB/PD8/PD8CB - Power Distribution Module
Green Power Distribution Module Status
ON Normal operating condition.
Terminal Identification:
AL600ULXB - Power Supply Board
Terminal Legend Function/Description
L, G, N Connect 115VAC to these terminals: L to Hot, N to Neutral, G to ground.
- DC + 12VDC @ 10 amp continuous non-power limited output.
AC FAIL Used to notify loss of AC power, e.g. connect to annuciator/alarm panel. Relay normally energized
N.C., C, N.O. when AC power is present. Contact rating 1 amp @ 30VDC. AC Fail condition will report
approximately one (1) to one minute after loss of AC. To delay report for 6 hours cut jumper
J1 on the Power Supply Board (AC trouble output delay option). If this mode is selected the Power
Supply Board must be reset by removing all power to it for 30 seconds.
BAT FAIL Used to indicate low battery condition, e.g. connect to alarm panel. Relay normally energized
N.O., C, N.C. when DC power is present. Contact rating 1 amp @ 30VDC. Low battery conditions will report
approximately 10.5VDC Battery presence detection will report approimately 1 minute after battery
remains undetected (missing or removed).
- BAT + Stand-by battery connections. Maximum charge rate .7 amp.
PD4/PD4CB/PD8/PD8CB - Power Distribution Module
Terminal Legend Function/
PD4/PD4CB PD8/PD8CB Description
1P to 4P 1P to 8P Positive DC power outputs.
1N to 4N 1N to 8N Negative DC power outputs.
- 4 -

- 5 -
N
COMMON POWER OUTPUTS
P
FUSED POWER OUTPUTS
D1
INPUT
R1 LED
3.5A 250V 3.5A 250V 3.5A 250V
12
DC Output to devices
(non-power limited)
Battery
Green Lead
Battery connection (non-power limited)
Door
Wire Strap
(from
Enclosure
to Door)
115 power
mains
(non-power
limited)
Divider
CAUTION: De-energize unit prior to servicing. For continued protection
against risk of electric shock and fire hazard replace fuse with the same type
and rating 3.5A, 250V. Replace fuse cover before energizing.
Class 1
Provide 1/4" separation between
power limited and all other circuits
Battery and AC
Supervision Circuit
(power limited)
Use separate knockout
Non-power limited
+ DC ---
BAT FAIL NC C NO NC C NO
+ BAT ---
DC
AC FAIL
L G N
AC
3.5A 250V
Fig. 1

- 6 -
INP
UT
LED
PD4
POWER DISTRIBUTING UNI
T
A
LTR
O
NIX
CO
RP.
B
ROOKLYN
,
NY 11220
M
ADE IN USA
1P, 2P, 3P, 4P = FUSED OUTPUTS
1N
,
2N
,
3N
,
4N = COMMON OUTPUTS
F1
F1
F2
F
3
F4
1P
1
N
2P
2N
3
P
3N
4P
4N
D
C Out
p
ut to device
s
From Power Su
pp
l
y
Board
(Factory Installed)
U
sed
on PT
C
M
o
del
s
PD8
N
COMMON POWER OUTPUTS
P
FUSED POWER OUTPUTS
12 3 4 56 7 8
1
ALTRONIX CORP. MADE IN USA BROOKLYN, NY 11220
D1
INPUT
R1 LED
SW1
ON OFF
MAIN FUSE
DC Output to devices From Power Supply
Board
(Factory Installed)
Used
on PTC
Models
Fig. 2
Fig. 3
Power Distribution Module(s):

- 7 -
Notes:

Altronix Corp.
140 58th Street, Brooklyn, New York 11220 USA, 718-567-8181, fax: [phone]
web site: www.altronix.com, e-mail: [email protected], Lifetime Warranty, Made in U.S.A.
IIAL1012ULX series J03E
MEMBER
- 8 -
Enclosure Dimensions:
15.5”H x 12”W x 4.5”D
.875"
1"
1.3"
9.97"
13.53"
2"
2.25" 3.68" 4.56"
1.22"
1.22"
3.25"
1"
13.25"
2"
1.22"
12"
15.5"
8"
4.5"
2.25" 3.68" 4.56"
1.22"
1.25"
2.2"
1"
Altronix is not responsible for any typographical errors.