Amazing Machinery PDZ1240 User manual

PDZ1240
Single Direction
Vibratory Asphalt Plates
Owner’s Manual
This manual provides information regarding the operation and maintenance of these
products. We have made every effort to ensure the accuracy of the information in this manual.
We reserve the right to change this product at any time without prior notice.
Please keep this manual available to all users during the entire life of the Vibratory.

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TABLE OF CONTENTS
1. Foreword .....................................................................................................3
2. Safety Information ................................................................. ......................3
2.1 Laws Pertaining to Spark Arresters ....................... .................................................. 4
2.2 Operating Safety ................................................... .................................................. 4
2.3 Operator Safety while using Internal Combustion Engines .. ................................... 5
2.4 Service Safety ................................................................ .........................................6
2.5 Label Locations ........................................................ ............................................... 7
2.6 Warning and Informational Labels ........................ ................................................... 8
2.7 Operating Labels ................................................. .................................................. 9
3. Technical Data ..................................................... .......................................11
3.1 Engine Data ......................... .................................................................................. 11
3.2 Machine Data ........................ ................................................................................ 11
3.3 Sound and Vibration Specifications ..... .................................................................. 11
3.4 Dimensions ......................................... ................................................................... 12
4. Operation …………………………………...……………………………..……....13
4.1 Recommended Fuel ...................................................................... ......................... 13
4.2 Before Starting ......................................................................... .............................. 13
4.3 To Start .................................................................................... ............................... 13
4.4 To Stop .................................................................................... ............................... 14
4.5 Application ............................................................................... ............................... 14
4.6 Operation ............................................................................... ................................. 14
5. Maintenance ………………………………………………………………..…...16
5.1 Periodic Maintenance Schedule .................................... ........................................16

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5.2 Cleaning Plate .................................................... ....................................................16
5.3 Drive Belt ........................................................... .....................................................16
5.4 Spark Plug ......................................................... .....................................................17
5.5 Engine Oil ........................................................... ....................................................18
5.6 Air Cleaner ......................................................... .....................................................19
5.7 Cleaning Sediment Cup ..................................... .....................................................20
5.8 Adjusting Engine Speed ..................................... ....................................................21
5.9 Carburetor Adjustment ....................................... ....................................................21
5.10 Exciter Lubrication .................................................................................................22
5.11 Troubleshooting ............................................... .....................................................23
5.12 Storage ............................................................ .....................................................24
5.13 Lifting Machine ......................................... .............................................................24
5.14 Transporting Machine .............................. .............................................................25
5.15 Parts List .............................. ..................................... .. ........................................26

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WARNING: Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
1. Foreword
This manual provides information and procedures to safely operate and maintain the model.
For your own safety and protection from injury, carefully read, understand and observe the
safety instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this manual or need an
additional copy, please contact our Corporation. This machine is built with user safety in
mind; however, it can present hazards if improperly operated and serviced. Follow operating
instructions carefully! If you have questions about operating or servicing this equipment,
please contact us.
The information contained in this manual was based on machines in production at the time
of publication. We reserves the right to change any portion of this information without notice.
All rights, especially copying and distribution rights are reserved.
2. Safety Information
This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be
followed to reduce the possibility of personal injury, damage to the equipment, or improper
service.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
CAUTION: Used without the safety alert symbol, CAUTION indicates a

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potentially hazardous situation which, if not avoided, may result in property
damage.
Note: Contains additional information important to a procedure.
2.1 Laws Pertaining to Spark Arresters
Notice: State Health Safety Codes and Public Resources Codes specify that in certain
locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult the engine distributor
or the local Health and Safety Administrator.
2.2 Operating Safety
WARNING: Familiarity and proper training are required for the safe operation of
equipment! Equipment operated improperly or by untrained personnel can be
dangerous! Read the operating instructions contained in both this manual and the
engine manual and familiarize yourself with the location and proper use of all controls.
Inexperienced operators should receive instruction from someone familiar with the
equipment before being allowed to operate the machine.
2.2.1 NEVER allow anyone to operate this equipment without proper training. People
operating this equipment must be familiar with the risks and hazards associated
with it.
2.2.2 NEVER touch the engine or muffler while the engine is on or immediately after it
has been turned off. These areas get hot and may cause burns.
2.2.3 NEVER use accessories or attachments that are not recommended by us.
Damage to equipment and injury to the user may result.
2.2.4 NEVER operate the machine with the belt guard missing. Exposed drive belt and
pulleys create potentially dangerous hazards that can cause serious injuries.
2.2.5 NEVER leave machine running unattended.
2.2.6 ALWAYS be sure operator is familiar with proper safety precautions and operation
techniques before using machine.
2.2.7 ALWAYS wear protective clothing appropriate to the job site when operating
equipment.
2.2.8 ALWAYS wear hearing protection when operating equipment.

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2.2.9 ALWAYS close fuel valve on engines equipped with one when machine is not being
operated.
2.2.10 ALWAYS store equipment properly when it is not being used. Equipment should be
stored in a clean, dry location out of the reach of children.
2.2.11 ALWAYS operate machine with all safety devices and guards in place and in
working order. DO NOT modify or defeat safety devices. DO NOT operate machine
if any safety devices or guards are missing or inoperative.
2.2.12 ALWAYS read, understand, and follow procedures in Operator's Manual before
attempting to operate equipment.
2.3 Operator Safety while using Internal Combustion Engines
DANGER: Internal combustion engines present special hazards during operation and
fueling! Read and follow warning instructions in engine owner's manual and safety
guidelines below. Failure to follow warnings and safety guidelines could result in
severe injury or death.
2.3.1 DO NOT run machine indoors or in an enclosed area such as a deep trench unless
adequate ventilation, through such items as exhaust fans or hoses, is provided.
Exhaust gas from the engine contains poisonous carbon monoxide gas; exposure to
carbon monoxide can cause loss of consciousness and may lead to death.
2.3.2 DO NOT smoke while operating machine.
2.3.3 DO NOT smoke when refueling engine.
2.3.4 DO NOT refuel hot or running engine.
2.3.5 DO NOT refuel engine near open flame.
2.3.6 DO NOT spill fuel when refueling engine.
2.3.7 DO NOT run engine near open flames.
2.3.8 ALWAYS refill fuel tank in well-ventilated area.
2.3.9 ALWAYS replace fuel tank cap after refueling.
2.3.10 ALWAYS check fuel lines and fuel tank for leaks and cracks before starting engine.
Do not run machine if fuel leaks are present or fuel lines are loose.

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2.4 Service Safety
WARNING: Poorly maintained equipment can become a safety hazard! In order for
the equipment to operate safely and properly over a long period of time, periodic
maintenance and occasional repairs are necessary.
2.4.1 DO NOT attempt to clean or service machine while it is running. Rotating parts can
cause severe injury.
2.4.2 DO NOT crank a flooded engine with the spark plug removed on gasoline-powered
engines. Fuel trapped in the cylinder will squirt out the spark plug opening.
2.4.3 DO NOT test for spark on gasoline-powered engines, if engine is flooded or the
smell of gasoline is present. A stray spark could ignite fumes.
2.4.4 DO NOT use gasoline or other types of fuels or flammable solvents to clean parts,
especially in enclosed areas. Fumes from fuels and solvents can become explosive.
2.4.5 ALWAYS keep area around muffler free of debris such as leaves, paper, cartons,
etc. A hot muffler could ignite them, starting a fire.
2.4.6 ALWAYS replace worn or damaged components with spare parts designed and
recommended by us.
2.4.7 ALWAYS disconnect spark plug on machines equipped with gasoline engines,
before servicing, to avoid accidental start-up.
2.4.8 ALWAYS keep machine clean and labels legible. Replace all missing and
hard-to-read labels. Labels provide important operating instructions and warn of
dangers and hazards.

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2.5 Label Locations
Graphic 1

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2.6 Warning and Informational Labels
This machines use international pictorial labels where needed. These labels are described
below:
Label Meaning
To prevent hearing loss, wear hearing protec-
tion when operating this machine.
Read the operator's manual for machine
information.
WARNING!
Hot surface.
WARNING! Hand injury if caught in moving
belt. Always replace belt guard.
CAUTION! Read and understand the
supplied operator's manual before operating
this machine. Failure to do so increases the
risk of injury to yourself or others.
DANGER! Engines emit carbon monoxide;
operate only in well ventilated area. Read the
operator's manual. No sparks, flames or
burning objects near machine. Shut off
engine before refueling.

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2.7 Operating Labels
This machines use international pictorial labels where needed. These labels are described
below:
Label Meaning
Open fuel flow valve.
Push or turn engine switch to ON position.
Close choke.
Place throttle in the IDLE position.
Pull rewind starter.
Close fuel flow valve.
Push or turn engine switch to OFF position.

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Label Meaning
Open choke.
Place throttle in the FAST position.
Throttle control lever: Rabbit = Full or Fast
Turtle = Idle or Slow

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3. Technical Data
3.1 Engine Data
Model PDZ1240
Engine Model 168F
Rated Power kW (Hp) 4.8 (6.5)
Engine Speed - full
Engine Speed - idle
rpm
rpm
3600 ± 100
1400 ± 100
Valve Clearance
(cold) mm (in.) Inlet: 0.15 (0.006) Outlet: 0.20 (0.008)
Air Cleaner type Dual Element
Engine Lubrication SAE 10W30
SG, SF or SE
Engine Oil Capacity L (oz.) 0.6 (20)
Fuel type Regular unleaded gasoline
Fuel Tank Capacity L (qts.) 3.6 (4.0)
Spark Plug type (NGK) BPR 6ES, F7RTC
Electrode Gap mm (in) 0.7-0.8 (0.028-0.031)
3.2 Machine Data
Model PDZ1240
Plate
Operating Weight kg (lbs.) 70 (154)
Exciter Speed rpm / belt 5600 ± 100
Climb Ability 0~2e
Exciter Lubrication Shell Alvania #2 grease
3.3 Sound and Vibration Specifications
The required sound specifications, per Appendix 1, Paragraph 1.7.4.f of the EC-Machine
Regulations, are: 
⧌The sound pressure level at operator’s location (LpA) = 98 dB(A)

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⧌The sound power level (LWA) = 108 dB(A)
These sound values were determined according to ISO 3744 for the sound power level
(LWA) and ISO 6081 for the sound pressure level (LpA) at the operator’s location.
The weighted effective acceleration value, determined according to ISO 8662 Part 1, is: 3.2
m/s2.
The sound and vibration specifications were obtained with the unit operating on crushed
gravel at nominal engine speed.
3.4 Dimensions
Mm (in.)
Graphic 2

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4. Operation
4.1 Recommended Fuel
The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline.
Gasoline containing water or dirt will damage fuel system. Consult engine owner’s manual for
complete fuel specifications.
4.2 Before Starting
4.2.1 Read and understand safety and operating instructions at beginning of this manual.
4.2.2 Check:
ʎOil level in engine.
ʎFuel level.
ʎCondition of air cleaner.
ʎTightness of external fasteners.
ʎCondition of fuel lines.
4.3 To Start
See Graphic 3
4.3.1 Open fuel valve by moving lever to the right (a1).
Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke
to open position (b2 ).
4.3.2 Turn engine switch to “ON” (e1).
4.3.3 Open throttle by moving it slightly to left (d1).
4.3.4 Pull starter rope (c).
Note: If the oil level in the engine is low, the engine will not start. If this happens, add oil
to engine. Some engines are equipped with an oil alert light that will come on while
pulling the starter rope.
4.3.5 Open choke as engine warms (b2).
4.3.6 Open throttle fully to operate.

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Graphic 3
4.4 To Stop
See Graphic 3
4.4.1 Reduce engine RPM to idle by moving throttle completely to right (d2).
4.4.2 Turn engine switch to “OFF” (e2).
4.4.3 Close fuel valve by moving lever to the left (a2).
4.5 Application
This plate is designed for compacting loose, granular soils, gravel, and paving stones. It
is intended to be used in confined areas and areas next to structures such as walls, curbs,
and foundations. Plates equipped with water tanks can be used for compacting asphalt.
This plate is not recommended for compacting cohesive soils with a heavy clay content.
For cohesive soil, use a vibratory rammer or sheepsfoot roller.
4.6 Operation
Run the engine at full throttle and allow the plate to pull itself along at its normal speed.
When operating on an incline it may be necessary to assist the plate by pushing it forward
slightly. When operating downhill hold the plate back slightly, if it begins to pick up speed.
Depending on the material being compacted, three or four passes are recommended to
achieve the best compaction.

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While a certain amount of moisture in the soil is necessary, excessive moisture may cause
soil particles to stick together and prevent good compaction. If soil is extremely wet, allow it
to dry somewhat before compacting.
If soil is so dry as to create dust clouds while operating plate, some moisture should be
added to the ground material to improve compaction. This will also reduce service to the air
filter.
For compacting asphalt, use a water tank to wet the asphalt and the underside of plate.
This will prevent asphalt material from sticking. Two passes are usually sufficent to ensure
good compaction.
When using the plate on paving stones, attach a pad to the bottom of the plate to prevent
chipping or grinding surface of stones. A special polyurethane pad designed for this purpose
is available as an optional accessory.
CAUTION: DO NOT operate the plate on concrete or on extremely hard, dry,
compacted surfaces. The plate will jump rather than vibrate and
could damage both the plate and the engine.

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5. Maintenance
5.1 Periodic Maintenance Schedule
The chart below lists basic engine maintenance. Refer to engine manufacturer’s Operation
Manual for additional information on engine maintenance.
Daily
before
starting
After
first 20
hrs.
Every 2
weeks or
50 hrs.
Every
month or
100 hrs.
Every
year or
300 hrs.
Check fuel level. 
ƽ
Check engine oil level.
ƽ
Inspect fuel lines.
ƽ
Inspect air filter. Replace as
needed.
ƽ
Check and tighten external hardware.
ƽ
Check and adjust drive belt.
ƽ
Clean air cleaner elements.
ƽ
Inspect shock mounts for damage.
ƽ
Change engine oil.
ƽ
Clean cooling system.
ƽ
Clean sediment cup / fuel filter.
ƽ
Check and clean spark plug.
ƽ
Check and adjust valve clearance.
ƽ
Grease exciter bearing.
ƽ
5.2 Cleaning Plate
Clean plate after use to remove dirt, stones, and mud caught under the engine console. If
plate is being used in a dusty area, check engine cylinder cooling fins for heavy dirt
accumulation. Keep engine cylinder fins clean to prevent engine from overheating.
5.3 Drive Belt
See Graphic 4
On new machines or after installing a new belt, check belt tension after first five hours of
operation. Check and adjust belt every 50 hours thereafter.

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To adjust belt:
5.3.1 Loosen the two screws (a) on the beltguard, then remove the beltguard, keeping the
screw assemblies captured on the beltguard.
5.3.2 Loosen the four nuts (b) which hold the engine to the console, and the screw (c)
which holds the beltguard back to the console.
5.3.3 Slide the engine backward (towards the handle) to tighten the belt, forward to
loosen the belt.
5.3.4 Adjust the belt so that it deflects 10–13 mm (d) when pressed midway between the
belt pulleys.
5.3.5 Make sure that the clutch pulley (f) and the exciter pulley (e) are in alignment.
Place a straight edge against the exciter pulley (e) and move the engine so that the
two pulleys are parallel.
5.3.6 Torque all nuts and screws to 20.5 Nm as you reassemble the machine.
Graphic 4
5.4 Spark Plug
See Graphic 5
Clean or replace spark plug as needed to ensure proper operation. Refer to the engine
Owner’s Manual.
WARNING: The muffler becomes very hot during operation and remains hot for
awhile after stopping the engine. Do not touch the muffler while it is hot.
Note: Refer to the Technical Data for the recommended spark plug type and the
electrode gap setting.
5.4.1 Remove spark plug and inspect it.

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5.4.2 Replace plug if the insulator is cracked or chipped.
5.4.3 Clean spark plug electrodes with a wire brush.
5.4.4 Set the electrode gap (a).
5.4.5 Tighten spark plug securely.
CAUTION: A loose spark plug can become very hot and may cause engine
damage.
Graphic 5
5.5 Engine Oil
See Graphic 6
5.5.1 Drain oil while the engine is still warm.
5.5.2 Remove the oil fill plug (a) and drain plug (b) to drain oil.
Note: In the interests of environmental protection, place a plastic sheet and a container
under the machine to collect any liquid which drains off. Dispose of this liquid in
accordance with environmental protection legislation.
5.5.3 Install drain plug.
5.5.4 Fill the engine crankcase with recommended oil up to the level of the plug opening
(c). See Technical Data for oil quantity and type.
5.5.5 Install the oil filler plug.

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Graphic 6
5.6 Air Cleaner
See Graphic 7
The engine is equipped with a dual element air cleaner. Service air cleaner frequently to
prevent carburetor malfunction.
CAUTION: NEVER run engine without air cleaner. Severe engine damage will
occur.
WARNING: NEVER use gasoline or other types of low flash point solvents for
cleaning the air cleaner. A fire or explosion could result.
To service:
5.6.1 Remove air cleaner cover (a). Remove both elements and inspect them for holes or
tears. Replace damaged elements.
5.6.2 Wash foam element (b) in solution of mild detergent and warm water. Rinse
thoroughly in clean water. Allow element to dry thoroughly. Soak element in clean
engine oil and squeeze out excess oil.
5.6.3 Tap paper element (c) lightly to remove excess dirt. Replace paper element if it
appears heavily soiled.