Amcargobikes Ultimate Curve Operation instructions

Ultimate
Curve
Assemble instructions

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1. Bearing Bush
30205 bearing beneath the front frame
30204 bearing above the front frame
Notice: The numbers and letters should stay inside. It means you can’t see the numbers
and letters after assembly.
After assembly, the bearing bush and the round slot should be very close to each other.
There shouldn’t be any space between them.
2. Front Fender
Parts needed:
M5*12 Inner hexagon screw, 8 pcs
M5 self-locking nut, 8 pcs
φ5 washer, 8 pcs
Notice: The fender should stay at the center.

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3. Steering Stopper
4. Front Brake Disc
M5*8 plum screw, 12 pcs
Notice: The direction of disc arrow should be same as the running direction of wheel.

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5. Front Wheels
Notice: The profile of tires should match the direction of bike wheel running.

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6. Divider of Hydraulic Brake
M5*25 Inner hexagon screw, 2 pcs
M5 self-locking nut, 2 pcs
φ5 washer, 4 pcs
Notice: Please make sure that the directions of left brake and right brake are right.

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7. Front Brake
M6*15 Inner hexagon screw, 4 pcs
φ6 washer, 4 pcs

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8. Front Light
M5*16 Inner hexagon screw, 2 pcs
M5 self-locking, 2 pcs
φ5 washer, 2 pcs

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9. Front Axle and Front Frame
φ27 washer, 1 pc
30205 bearing, 1 pc
30204 bearing, 1 pc
φ18 spring washer, 1 pc
M18 slotted nut, 1 pc
M3*30 pin, 1 pc
Put the 30205 bearing underneath the front frame while the 30204 bearing above the
front frame. Then the φ27 washer and then φ18 spring washer. Fix the M18 slotted nut
and then the pin. Bend the two legs of the pin to avoid slipping.

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10. Fastening Screws of Canopy Bracket and Steering Bar
M8*20 Inner hexagon screw, 6 pcs
M8 nut, 6 pcs
φ8 washer, 6 pcs

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11. Front and Rear Corner Brackets
M6*30 Inner hexagon screw, 8 pcs
M6 self-locking nut, 8 pcs
φ6 washer, 16 pcs
Notice: The two front corner brackets are shorter than the two rear ones.
Fix the screws first and then fasten the screws after all the wood plates are properly
fixed.

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12. Wood Plate and Corner Bracket
M6*18 cross screw, 20 pcs
M6 cap nut, 20 pcs
φ6 washer, 40 pcs
First, fix the left and right woo plates slightly. Then the front and rear woo plates. The
nuts should be fixed slightly outside the wood box.
After all the screws, bottom board and front frame are fixed and fasten the screws
tightly.
Notice: Please just fix the screws slightly (not that tight) at first. So you can adjust the
positions of wood plates and corner brackets accordingly. After the wood plates and
corner brackets are fixed at the right angles properly. Then you can fix all the screws
tightly and fasten them together.

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13. Bottom Board and Front Frame
M6*70 cross screw with round head, 5 pcs
M6 self-locking nut, 5 pcs
φ6 washer, 10 pcs

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14. Front Reflectors and Rear Reflectors
Notice: White ones are for the front, while red ones are for the rear. The torque force
of screws shouldn’t be too large, because it may break the screw thread of reflectors.

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15. Heel Block and Side Wood Plate
M5*35 cross screw, 4 pcs
M5 cap nut, 4 pcs
φ5 washer, 8 pcs

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16. Seat Boards and Safety Belt
Seat Board
Safety Belt
M6*50 cross screw, 4 pcs
M6 self-locking nut, 4 pcs
φ6 washer, 8 pcs
M5*25 cross screw, 2 pcs ( these two screws are used
to fix the safety belt and cable holder)
M6*20 cross screw, 6 pcs
M6 self-locking nut, 8 pcs
φ6 washer, 16 pcs

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17. Canopy Plastic Holder
M6*10 Inner hexagon screw, 6 pcs
M8 lock nut, 6 pcs
φ6 washer, 6 pcs
φ8.2 washer, 6 pcs