American Sanders Legend User manual

Belt Sander
Legend
Operator’s Manual

2

3
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating
or attempting any service or maintenance procedure to your American Sanders machine could result in injury to you or to other
personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine
before using it. If your operator(s) cannot read this manual, have it explained fully before attempting to operate this machine.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
***This product is intended for commercial use only***
WARNING!
The Products sold with this Manual contain or may contain chemicals that are known to certain governments (such as the State of
California, as identied in its Proposition 65 Regulatory Warning Law) to cause cancer, birth defects or other reproductive harm. In
certain locations (including the State of California) purchasers of these Products that place them in service at an employment job site
or a publicly accessible space are required by regulation to make certain notices, warnings or disclosures regarding the chemicals that
are or may be contained in the Products at or about such work sites. It is the purchaser’s responsibility to know the content of, and
to comply with, any laws and regulations relating to the use of these Products in such environments. The Manufacturer disclaims any
responsibility to advise purchasers of any specic requirements that may be applicable to the use of the Products in such environments.
In this Operation Manual you will find three statements that you must read and observe to ensure safe operation of this
machine.
DANGER means: Severe bodily injury or death can occur to you or other personnel if the DANGER
statements found on this machine or in this Operation Manual are ignored or are not adhered to. Read
and observe all DANGER statements found in this Operation Manual and on your machine.
WARNING means: Injury can occur to you or to other personnel if the WARNING statements found on
your machine or in the Operation Manual are ignored or are not adhered to. Read and observe all
WARNING statements found in this Operation Manual and on your machine.
CAUTION means: Damage can occur to the machine or to other property if the CAUTION statements found
on your machine or in this Operation Manual are ignored or are not adhered to. Read and observe all
CAUTION statements found in this Operation Manual and on your machine.
Operator Safety Instructions
EN
WARNING!
Read all safety warnings, instructions, illustrations and specications provided with this power tool. Failure to follow all instructions listed
below may result in electric shock, re and/or serious injury.
Contents
Operator Safety Instructions.................3-6
Introduction..............................................7
Machine Specifications............................7
230V Electrical Schematic.......................7
Machine Transportation........................8-9
Machine Setup ......................................10
Machine Operation ...........................11-12
Tool and Accessories.............................13
Sanding Cuts & Sandpaper...................14
Chatter Wave Prevention ......................14
Sander Adjustment Procedures........15-17
Routine Maintenance ............................17
Troubleshooting................................18-19
Wiring Diagram......................................39
Base Assembly 1..............................40-41
Base Assembly 2..............................42-43
Base Assembly 3..............................44-45
Motor Assembly................................46-47
Capacitator Box Assembly ...............48-49
Belt Guard Assembly........................50-51
Dust Bag Assembly ..........................50-51
Handle Assembly Fixed....................52-53
Handle Assembly Adjustable............54-55
Fan Cover Assembly ........................56-57
Lift Handle Assembly........................58-59
Leveling Bracket Assembly ..............58-59
Pull Pin Assembly.............................58-59
Belt Tensioner Assembly ..................60-61
Control Carriage Assembly...............62-63
Transport Dolly Assembly.................64-65
Motor Dolly Kit Assembly .................66-67
Stair Climber Kit Assembly...............66-67

4
EN
DANGER: Failure to read the Owner’s Manual prior to operating or servicing your American Sanders machine could result in injury to
you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the
operation of this machine before using it. If you or your operator(s) cannot read English, have this manual explained fully
before attempting to operate this machine.
DANGER: A. Sanding/nishing wood oors can create an explosive or combustible environment. Do not operate this machine around
solvents, thinners, alcohol, fuels, oor nishes, wood dust or any other ammable materials. Cigarette lighters, pilot lights,
electrical sparks and all other sources of ignition should be extinguished or avoided. Keep work area well ventilated.
B. Dust generated from sanding wood oors can spontaneously ignite or explode. Promptly dispose of any sanding dust in
a metal container clear of any combustibles. Do not dispose in a re.
DANGER: A. Electrocution could occur if the machine is being serviced while the machine is connected to a power source. Disconnect
the power supply before servicing.
B. Electrocution or re could occur if the machine is being operated with a damaged power cord. Keep the power cord clear
of the pad. Always lift the cord over the machine. Do not move the machine by the power cord.
C. Shock hazard. Do not use the machine if it has been rained on or sprayed with water.
DANGER: To avoid injury keep hands, feet, and loose clothing away from all moving parts on the machine. Disconnect the power cord
before replacing the pad, changing the abrasive, or when servicing. Do not operate the machine unless all guards are in
place. Never leave the machine unattended while connected to a power source.
WARNING: Injury can occur if protective clothing or equipment is not used while sanding. Always wear safety goggles, protective
clothing, and dust mask while sanding.
WARNING: This sander is not to be used on pressure treated wood. Some pressure treated woods contain arsenic and sanding
pressure treated wood produces hazardous dust. Inhaling hazardous dust from pressure treated wood can cause serious
injury or death. Sanding pressure treated wood decks or uneven surfaces can damage the sander which is not covered
under warranty or damage waiver.
WARNING: Any alterations or modications of this machine could result in damage to the machine or injury to the operator or other
bystanders. Alterations or modications not authorized by the manufacturer voids any and all warranties and liabilities.
WARNING: Risk of explosion. Floor sanding can result in an explosive mixture of ne dust and air. Use oor sanding machine only in a
well-ventilated area free from any ame or match.
CAUTION: Laser Radiation - Do Not Stare Into Beam. Class 2 laser product.
General Power Tool Safety Warnings
Save all warnings and instructions for future use.
The term "power tool" in the warnings refers to your main-operated (corded) power tool or battery operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Clutter or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases, or dust.
Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an
increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from
heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of cord suitable for outdoor
use reduces the risk of electric shock.

5
EN
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) or ground fault circuit
interrupter (GFCI ) protected supply. Use of a RCD or GFCI reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool
while you are tired or under the inuence of drugs, alcohol, or medication. A moment of inattention while operating
power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injury.
c) Prevent unintentional starting. Ensure switch is in off-position before connecting to power source and/or battery
pack, picking up, or carrying the tool. Carrying power tools with your nger on the switch or energizing power tools that
have the switch on invites accidents.
d) Remove any adjustment wrench or key before turning the power tool on. A wrench or key left attached to a rotating part
of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and
properly used. Use of dust collection can reduce dust related hazards. It is recommendation that the tool always be supplied
via a residual current device with a rated residual current of 30mA or less.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better
and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any
adjustments, changing accessories or storing power tools. Such preventative safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these
instructions to operate the power tools. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition
that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and
are easier to control.
g) Use the power tool, accessories and tool bits ect. in accordance with these instructions, taking into account the
working conditions and the work to be performed. Use of the power tool for operations different from those intended could
result in a hazardous situation.
5) Service
a) Have the power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that
the safety of the power tool is maintained. If the supply cord is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualied persons in order to avoid a hazard.
Safety Warnings For Sanding Operations
1. This power tool is intended to function as a sander. Read all safety warnings, instructions and specications provided with
this power tool. Failure to follow all instructions listed below may result in electric shock, re, or personal injury.
2. Operations such as grinding, wire brushing, polishing or cutting-off, are not recommended to be performed with this power tool.
Operations for which the tool was not designed may create a hazard and cause personal injury.
3. Do not use accessories which are not specically designed and recommended by the tool manufacturer. Just because the
accessory can be attached to your power tool, it does not assure safe operation.
4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories
running faster than their rated speed can break and y apart.
5. The outside diameter and thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized
accessories cannot be adequately guard or controlled.
6. The arbor size of wheels, anges, backing pads or any other accessory must t the spindle of the power tool. Accessories
with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and
may cause loss of control.
7. Do not use damaged accessory. Before each use inspect the accessory such as abrasive wheel for chips or cracks, backing
pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect
for damage or install an undamaged accessory. After inspecting or installing an accessory, position yourself or bystanders
away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged
accessories will normally break apart during this time.