AMERICANA NAVAJO SHELTER User manual

Americana Outdoors, Inc. 1Navajo Installation Guide
Before You Begin:
• Consult your local building department for any required permits
You may be required to obtain a building permit for this structure. Contact your local building
department for details.
• Read instructions thoroughly
Please read all instructions and notes carefully prior to assembly. Americana is not responsible
for replacing parts lost or damaged due to incorrect assembly.
• Check for all parts
Use the Parts and Hardware List to check for any missing parts. To prevent scratching of painted
materials, place on a tarp or other protective material.
• Prepare surrounding area
Remove any obstructions around shelter location. Shelter installation should be scheduled after
all concrete and masonry work in the surrounding area is completed.
• Assistance is required during entire assembly.
CAUTION
• Proper site preparation is required.
• Standard shade structure design does not include additional loads such as hanging heavy plants,
swings, or other objects.
• DO NOT stand or sit on the shade structure roof.
• Repair or replace broken parts immediately.
• This kit contains parts with metal edges. Please be careful when handling.
NAVAJO SHELTER
INSTALLATION INSTRUCTIONS
Contact us at:
1-800-851-0865 or
www.americana.com

Americana Outdoors, Inc. 2Navajo Installation Guide
Tools Needed for Installation
Installation Notes and Tips
• Complete site preparation before beginning assembly.
• It is VERY IMPORTANT that the current footing layout is obtained from the manufacturer before
pouring any footings or setting any anchor bolts.
• Anchor bolts are NOT included and must be furnished at the time of installation. Consult local building
codes and the provided manufacturer’s drawing for required anchor specifications.
• We recommend using high quality stainless steel anchor bolts in areas with a corrosive climate.
• If the shelter is set on a concrete slab, the slab must be level so that all posts will be at the same
elevation when mounted and anchored down.
• If the shelter is set on an unlevel surface, it will bolt together if assembled with all bolts loose.
When the bolts are tightened, some of the steel joints may have gaps and the unit may not be
exactly plumb. However, the strength of the structure will not be affected.
• In areas with frequent rain, the slab or footing elevation should be at least 1” above the elevation of
the surrounding landscape to prevent water from ponding around the base plate and anchor bolts.
• DO NOT attempt to assemble on a day with strong winds.
• Have assistance nearby to lift and secure parts in place.
• As is common in the erection of all types of metal structures, due to job site conditions (unlevel slabs,
footings, etc.), slight modifications such as reaming of some holes or drilling new holes may become
necessary and must be done on the job site.
• Predrilling holes and removing metal shavings and debris from between components before fastening
together will help prevent rusting or staining of the surrounding surfaces.
• Cutting and drilling metal components will cause shavings which must be carefully removed by
sweeping or brushing. If this is not done, the metal shavings will rust and stain the surface finish.
• It is recommended to lower the speed of electric drills during this installation. Installing Tek screws at
a high RPM may cause the Tek screws to become damaged or break during installation.
Safety Glasses
Tape Measure Carpenters Level Electric Drill
Screw Driver
Flat & Phillips
Ladder
Socket / Hex Head Driver
Sizes: 1/4”, 5/16”, 3/4”,
1”, 1-1/16”
Other Required Tools: Gloves, Chalk Line, Silicone Caulking
Recommended Tools: Rubber Mallet, Carpenters Square, Pliers, Metal Hack Saw
NOTE: Heavier equipment such as a forklift, boom lift, or lift table may also be required.
Socket / Ratchet Wrench
Sizes: 1/4”, 5/16”, 3/4”,
1”, 1-1/16”

Americana Outdoors, Inc. 3Navajo Installation Guide
CORRECT TOO LOOSE TOO TIGHT
Installation Notes and Tips (continued)
• Avoid over-driving, under-driving, or driving at an angle to properly install fasteners. Over-driven
fasteners can depress the material and allow water to collect around the fastener, which will corrode
the surface finish. Under-driven fasteners can cause leaks and may back out over time.
• The center-to-center spacing of the roof panel locks must be maintained as the panels are installed.
If this is not done, problems may not show up until towards the end of the installation when parts may
appear to be cut too short or too long. If this happens, check each roof panel spacing and re-set if
necessary.
• We strongly recommend using a high grade sealant, such as our 100% silicone caulk and sealant.
Caulking should be applied uniformly and without skips. A poor caulking job can cause leaks.
Note: These are basic installation guidelines for our standard load units and may not be suitable to your
specific installation. It is important to follow all local and national building codes when installing any
exterior improvement product. If you have questions regarding the proper installation of any Americana
product, please call us toll free at 1-888-442-2928 and ask for assistance. Hours are 8:00am - 5:00pm
Central Standard Time, Monday - Friday.
Refer to the provided manufacturer’s drawing for details and special notes.
Americana will not be responsible for delays or lost installation time due to failure to follow all instructions.
Care and Maintenance
Every 12 months your shade structure should be inspected and maintained by:
• Tightening loose nuts and bolts at all connections.
• Repairing damage to the finish to prevent corrosion.
• Replacing lost or damaged fasteners, brackets, and other parts.
• Replacing brittle or cracked sealer to prevent leaks.
• Removing obstructions and miscellaneous build-up from gutters, eaves, and downspouts.

Americana Outdoors, Inc. 4Navajo Installation Guide
Steel Rafter
B
Ridge Cap
Part Code: 11517
EGutter
Part Code: 11139
F
Roof Panel W Style
Aluminum Part Code: 10307
Galvalume Part Code: 30106
G
Corner Cap
Part Code: 60048
I
Peak Cap
JScupper
Part Code: 90241
L
Steel Purlin
C
Steel Post
A
Steel Tie Block
D
Parts List
NOTE: Length and quantity of parts will vary based on the size of the shelter.
Cover Plate
H
Base Cap
Part Code: 60063
K

Americana Outdoors, Inc. 5Navajo Installation Guide
#8 x 1/2” Screw
Part Code: 20102
AA #12 x 1-1/4” Screw
Part Code: 20201
BB
1/2” Hex Bolt
Length Varies
CC 1/2” Hex Nut
Part Code: 20530
DD
1/2” Washer
Part Code: 20910
EE
Hardware List
Screws shown actual size.
NOTE: Bolt diameter and length determined by factors such as loading requirements, plate
thicknesses, etc. Always check the provided manufacturer’s drawing for bolt specifications
required at each connection point.
5/8” Hex Bolt
Length Varies
FF
5/8” Hex Nut
Part Code: 20531
GG
OPTIONAL Parts
Cupola (shown with
optional louvers)
NCupola Flashing
ORidge Cap Flashing P
18” Wide Standing
Seam Panel
Part Code: 30120
Q
Wood Roof C Cap
RSS Panel C Cap
SWood Roof V Flashing
TDrip Edge Flashing
U

Americana Outdoors, Inc. 6Navajo Installation Guide
OPTIONAL Parts (continued)
SS Panel Clip
Part Code: 20836
V
#10 x 1” Screw
Part Code: 20650
HH
#14 x 2-3/4” Screw
Part Code: 20663
II
Gutter Strap
WX
8” Wide Standing
Seam Panel
Part Code: 10214

Americana Outdoors, Inc. 7Navajo Installation Guide
NOTE: All required concrete work must be
completed and anchor bolts set prior to beginning
this installation.
STEP 1
Layout all posts (A) and rafters (B). Attach using (4)
5/8” hex bolts (FF) and 5/8” hex nuts (GG) at each
assembly.
Attach tie block (D) at the end of one post/rafter
assembly using (4) 5/8” hex bolts (FF) and 5/8” hex
nuts (GG).
DO NOT completely tighten bolts at this time. This
will help when installing other components.
NOTE: Access holes on rafters (B) face UP.
STEP 2
Stand up the post/rafter/tie block assembly and set
over an anchor bolt. Attach the anchor bolt nut and
washer, but DO NOT completely tighten at this time.
Stand up a post/rafter assembly and set over the
anchor bolt adjacent to the previous assembly.
Attach to tie block (D) as shown in Step 1.
Repeat until all post/rafter assemblies are installed.
Using a fork lift, screw-jack, or lumber and shim
support, set the tie block elevation as shown on the
provided manufacturer’s drawing.
NOTE: This is important in being able to square
the unit, plumb the posts, make connections,
prevent gaps, and install all components.
Adjusting the elevation of the tie block (D)
during installation can help in making
connections of various components; however,
be certain to re-set to the correct elevation.
1
2
IT IS VERY IMPORTANT
TO INSTALL THE BASE
PLATE WASHER

Americana Outdoors, Inc. 8Navajo Installation Guide
STEP 3
Attach purlin (C) to posts (A) using (2) 1/2” hex bolts
(CC), 1/2” hex nuts (DD), and 1/2” washers (EE) at
each connection.
NOTE: Purlins (C) must slope down and away from
the shelter, following the slope of rafters (B). This is
necessary so the roof panels will lay flat on the
purlins.
Repeat to install all purlins (C).
OPTIONAL - Upper Purlin Assembly
Depending on size and loading requirements, your
shelter may require additional purlins (C).
Attach upper purlin (C) to rafters (B) using (2) 1/2”
hex bolts (CC) and 1/2” hex nuts (DD) at each
connection. If the holes in the mounting plates are
slotted, 1/2” washers (EE) must also be used.
3

Americana Outdoors, Inc. 9Navajo Installation Guide
STEP 4
Once the steel frame is completed, tighten all bolts
and nuts at each connection.
Position cover plate (H) over the access hole at the
bottom of post (A). Attach the cover plate to the
post using (4) #12 x 1-1/4” screws (BB).
Repeat for all posts (A).
If a cupola was ordered with your shelter,
complete cupola assembly on page 10 now.
If installing wood sub-roof:
Go to page 11
If installing roof panels (G), (Q), or (X):
Continue to Step 5
STEP 5
Position ridge cap (E) on rafter (B) with the straight
end of the ridge cap set against the top end of the
rafter. Attach using #12 x 1-1/4” screws (BB). See
provided manufacturer’s drawing for required screw
spacing.
NOTE: Occasionally, ridge cap (E) must be made in
two pieces. If this happens, install the shortest piece
at the top and work down.
Repeat to install all ridge caps (E).
If installing ‘W’ style roof panels (G):
Go to page 15
If installing standing seam panels (Q) or (X):
Go to page 17
4
5

Americana Outdoors, Inc. 10 Navajo Installation Guide
OPTIONAL - Cupola Assembly
Cupola (N) is sent fully assembled.
Center and square cupola (N) on rafters (B) over tie
block (D). Attach the cupola to the rafters using (3)
#12 x 1-1/4” screws (BB) through the pre-drilled
holes in the mounting plate at each corner of the
cupola.
If you ordered a louvered cupola and the louvers
are not already installed, remove the louver screw
cover cap and attach the louver to the cupola frame
using #12 x 1-1/4” screws (BB) at each corner of
the louver. Then re-attach the screw cover cap.
Continue with Step 5 on page 9
Set the straight end of ridge cap (E) against the edge of the cupola
mounting plate. Once ridge cap (E) is attached to rafter (B), position
ridge cap flashing (P) on top of the ridge cap and fit against cupola (N).
Attach ridge cap flashing (P) to ridge cap (E) using #8 x 1/2” screws (AA).
Continue until Step 6 on page 15
The longest roof panels (G) attach to the bottom flange of cupola (N). First, fit cupola flashing (O) over
the top end of roof panels (G), then attach as shown in Step 7. Once all roof panels (G) are installed,
attach cupola flashing (O) to the roof panels using #8 x 1/2” screws (AA) at 8” on center.
C1
C3
C2

Americana Outdoors, Inc. 11 Navajo Installation Guide
OPTIONAL - WOOD SUB-ROOF INSTALLATION
WITH 18” STANDING SEAM PANELS
STEP W1
Boards for the wood sub-roof are sent in stock
lengths and must be cut to fit in the field.
Cut and place the wood decking in position. Attach
to rafters (B) and purlins (C) using (2) #14 x 2-3/4”
wing-tip screws (II) at each connection.
Repeat to install the wood sub-roof in at least one
complete section of the roof.
STEP W2
Once the wood sub-roof is completely installed in a
roof section, attach C Cap (R) to the bottom end of
the boards using #10 x 1” screw (HH) at 12” on
center.
W1
W2

Americana Outdoors, Inc. 12 Navajo Installation Guide
OPTIONAL - WOOD SUB-ROOF INSTALLATION
WITH 18” STANDING SEAM PANELS
STEP W3
Once the wood sub-roof is completely installed in at
least two adjacent roof sections, position L flashing
(S) back-to-back along each ridge, over the center
of rafter (B). Attach to the wood sub-roof using #10
x 1” screw (HH) at 12” on center.
Continue to install standing seam panel (Q) or
go to Step 6 on page 15 to install ‘W’ Style Roof
Panel (G).
STEP W4
Begin roof panel (Q) installation with the longest
panel. Set the panel on the shelter and line up the
center of the panel lock at the pointed end with the
center of tie block (D) and the center of purlin (C)
(see Step 6 for detail). Recommended minimum
overhang is 1”.
With the roof panel (Q) held in the correct position,
fit mounting clip (V) over the small lock of the panel
and attach to the wood sub-roof using (2) #10 x 1”
screws (HH). Attach additional mounting clips (V) up
the length of the panel at 24” on center.
W3
W4

Americana Outdoors, Inc. 13 Navajo Installation Guide
OPTIONAL - WOOD SUB-ROOF INSTALLATION
WITH 18” STANDING SEAM PANELS
STEP W5
Position the next roof panel (Q) over the lock of the
panel already installed and snap the locks together.
Use L flashing (S) as a guide up the ridges and
keep the bottom of the panels flush. As each panel
is installed, repeat Step W4 to attach mounting clips
(V).
Repeat to install remaining roof panels (Q).
As each roof panel (Q) is installed, or after all
panels in a section are installed, apply a continuous
bead of caulk at the ridge between roof panels (Q)
and L flashing (S).
NOTE: To achieve best roof panel installation,
it is very important to hold the 18” center-to-
center spacing of the roof panel locks at the top
and bottom of the panels.
STEP W6
Once two adjacent roof panel sections are
completed, position V flashing (T) along the ridge.
Attach to each lock of roof panels (Q) using #8 x
1/2” screw (AA).
W5
W6

Americana Outdoors, Inc. 14 Navajo Installation Guide
OPTIONAL - WOOD SUB-ROOF INSTALLATION
WITH 18” STANDING SEAM PANELS
STEP W7
Once all roof panels (Q) are installed, position drip
edge flashing (U) over the bottom end. Allow one
side of the flashing to overhang the bottom end of
the adjacent roof section. Attach drip edge flashing
(U) to roof panels (Q) using #8 x 1/2” screws (AA)
at 18” on center.
Repeat to install all remaining drip edge flashing
(U).
STEP W8
At the overhanging end, notch the top leg of drip
edge flashing (U) approximately even with the
bottom end of the adjacent roof section. Bend the
extra material over to form a corner with the
adjacent drip edge flashing (U) and attach using #8
x 1/2” screws (AA).
To complete assembly, install peak cap (J) and
base cap (K) as shown in Step 9 on page 16.
See “Assembly Completed” notes on page 20.
W7
W8

Americana Outdoors, Inc. 15 Navajo Installation Guide
STEP 6
Begin roof panel (G) installation with the longest
panel. Set the panel on the shelter and line up the
center of the panel lock at the pointed end with the
center of tie block (D) and the center of purlin (C).
Fit the roof panel (G) into ridge cap (E) and match
the overhang from purlin (C) with the dimension
shown on the provided manufacturer’s drawing.
Keep the bottom end of the panel parallel with
purlin (C).
STEP 7
With the roof panel (G) held in the correct position
as described in Step 6, attach the bottom end to
purlin (C) using #12 x 1-1/4” screws (BB) at 8” on
center. Attach the top end to ridge cap (F) using #8
x 1/2” screws (AA) at each valley of roof panel (G).
NOTE: Depending on loading requirements, your
shelter may require (2) screws (BB) at each roof
panel valley into purlin (C). Check the provided
manufacturer’s drawing.
6
7
SIDE VIEW
Panel cut one way Panel cut two ways

Americana Outdoors, Inc. 16 Navajo Installation Guide
STEP 8
Position the next roof panel (G) over the lock of the
panel already installed and snap the locks together.
HINT: Holding a spare board under the locks and
tapping on top with a rubber mallet may help when
joining roof panels.
Slide the panel into ridge cap (E) until the bottom
end is flush with the previous panel. Attach the
panel to purlin (C) and ridge cap (E) as shown in
Step 6.
Repeat until all roof panels (G) are installed in
one section of the roof.
NOTE: To achieve best roof panel installation,
it is very important to hold the 24” center-to-
center spacing of the roof panel locks at the
top and bottom of the panels.
STEP 9
Repeat Steps 6-8 to complete roof panel (G)
installation in two more sections of the roof.
Before installing the final roof section, attach peak
cap (J) to ridge caps (E) using #8 x 1/2” screws
(AA).
Apply double-sided, self-adhesive construction tape
to base cap (K). Fit the base cap over the bottom of
tie block (D) and secure in position.
After peak cap (J) and base cap (K) are installed,
repeat Steps 6-8 again to install the remaining
roof section.
Continue with Step 10 on page 19
8
9
FRONT VIEW

Americana Outdoors, Inc. 17 Navajo Installation Guide
OPTIONAL - STANDING SEAM ROOF PANELS
Follow the steps below to install standing seam roof
panels 18” wide (Q) or 8” wide (X). 18” wide (Q) is shown.
STEP S1
Begin roof panel (Q) installation with the longest
panel. Set the panel on the shelter and line up the
center of the panel lock at the pointed end with the
center of tie block (D) and the center of purlin (C).
Fit the roof panel (Q) into ridge cap (E) and match
the overhang from purlin (C) with the dimension
shown on the provided manufacturer’s drawing.
Keep the bottom end of the panel parallel with
purlin (C).
STEP S2
With the roof panel (Q) held in the correct position
as described in Step S1, attach the bottom end to
purlin (C) using #12 x 1-1/4” screws (BB), (3) per
panel. Attach the top end to ridge cap (F) using #8 x
1/2” screws (AA), (3) per panel.
S1
S2
SIDE VIEW
Panel cut one way Panel cut two ways

Americana Outdoors, Inc. 18 Navajo Installation Guide
OPTIONAL - STANDING SEAM ROOF PANELS
STEP S3
Position the next roof panel (Q) over the lock of the
panel already installed and snap the locks together.
Slide the panel into ridge cap (E) until the bottom
end is flush with the previous panel. Attach the
panel to purlin (C) and ridge cap (E) as shown in
Step s2.
Repeat until all roof panels (Q) are installed in one
section of the roof.
NOTE: To achieve best roof panel installation,
it is very important to hold the 18” center-to-
center spacing of the roof panel locks at the top
and bottom of the panels.
Repeat Steps S1-S3 to install two more
sections of the roof. Before installing the final
roof section, complete Step 9 on page 16.
S3
STEP S4 - OPTIONAL GUTTER STRAPS
Depending on loading requirements, special straps may
be required to attach the gutter to standing seam panels.
Position a gutter strap (W) at the center of a roof
panel (Q). Attach to purlin (C) using #12 x 1-1/4”
screw (BB). Attach to gutter (F) using #8 x 1/2”
screw (AA).
Continue with Step 11 on page 20
S4
FRONT VIEW
SIDE VIEW

Americana Outdoors, Inc. 19 Navajo Installation Guide
STEP 10
Position gutter (F) over the bottom end of roof
panels (G). The inside of gutter (F) should be as
close as possible to the angle-cut end of ridge cap
(E). For proper fit, stagger the gutters around the
shelter as shown below.
With gutter (F) held in position, attach the bottom
and top lips to roof panels (G) at 8” on center using
#8 x 1/2” screws (AA).
Repeat to install all gutters (F).
If installing standing seam panels, go to Step S4
on page 18 if gutter straps are required.
Otherwise, continue with Step 11
OPTIONAL - Gutter Splice
Complete this step only if gutter (F) is in two or
more pieces.
Apply a generous amount of caulk to the back and
bottom of gutter splice (M) to prevent leaks. Insert
an equal amount of the splice into the ends of the
gutters (F).
Attach gutter (F) to gutter splice (M) using (4) #8 x
1/2” screws (AA).
10
PLAN VIEW
Overlap smallest panels and
attach at corner using screw (AA)

Americana Outdoors, Inc. 20 Navajo Installation Guide
STEP 11
Fit corner cap (I) over gutters (F) at any corner of
the shelter. Attach using (6) #8 x 1/2” screws (AA):
(2) through the top, (2) through the bottom, and (2)
on the inside through the pre-drilled holes.
Repeat to install all corner caps (I).
STEP 12
If optional downspout kit was received with your order,
you may not have received scupper (L). Follow the
separate downspout assembly instructions attached.
Determine the desired location to drain water from
gutter (F). Cut a hole no bigger than 2” diameter in
the bottom of the gutter. Alternatively, drill several
small holes in a rectangular pattern no bigger than
2” x 3”.
Apply a generous bead of caulk around the top
flange of scupper (L). Attach the scupper to
gutter (F) using (2) #8 x 1/2” screws (AA).
Repeat for any remaining scuppers (L).
11
12
ASSEMBLY COMPLETED
• Touch up paint has been supplied with the shelter to cover minor scratches or bolt and screw
heads. Use a template to achieve a good finish and minimize over-spray.
• Be sure to sweep or brush all metal shavings off the shelter and leave the shelter in a clean
condition to help prevent the rusting or staining of the surface finish.