Ametek Land Fti-E User manual

Fixed Thermal Imaging System
© Land Instruments International, 2016
Installation Guide
Issue 5
15 January 2016
Publication Nº 804513
Language: English
Including SDS-E Slag Detection System
Installation & User Guide

Health and Safety Information
Read all of the instructions in this booklet - including all the WARNINGS and CAUTIONS
- before using this product. If there is any instruction which you do not understand.
DO NOT USE THE PRODUCT.
Safety Signs
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
personal injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury to the user or users, or result in damage to the product or to property.
NOTE
Indicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of
data.
Signs and Symbols used on equipment and Documentation
Caution, risk of electric shock.
Caution, attention to possibility of risk of damage to the product, process or surroundings.
Refer to instruction manual.
Caution, hot surface.
Protective Conductor Terminal.
Observe precautions for handling electrostatic discharge sensitive devices.
Equipment Operation
Use of this instrument in a manner not specied by Land Instruments International may be hazardous.
Read and understand the user documentation supplied before installing and operating the equipment.
The safety of any system incorporating this equipment is the responsibility of the assembler.
Protective Clothing, Face and Eye Protection
It is possible that this equipment is to be installed on, or near to, machinery or equipment operating at
high temperatures and high pressures. Suitable protective clothing, along with face and eye protection
must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing
this product. If in doubt, contact Land Instruments International.
Electrical Power Supply
Before working on the electrical connections, all of the electrical power lines to the equipment must
be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these
operating instructions. If in doubt, contact Land Instruments International.
Storage
The instrument should be stored in its packaging, in a dry sheltered area.
Unpacking
Check all packages for external signs of damage. Check the contents against the packing note.
Lifting Instructions
Where items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the
Technical Specication for weights. All lifting should be done as stated in local regulations.
IMPORTANT INFORMATION - PLEASE READ

Health and Safety Information
Read all of the instructions in this booklet - including all the WARNINGS and CAUTIONS
- before using this product. If there is any instruction which you do not understand.
DO NOT USE THE PRODUCT.
Safety Signs
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
personal injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury to the user or users, or result in damage to the product or to property.
NOTE
Indicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of
data.
Signs and Symbols used on equipment and Documentation
Caution, risk of electric shock.
Caution, attention to possibility of risk of damage to the product, process or surroundings.
Refer to instruction manual.
Caution, hot surface.
Protective Conductor Terminal.
Observe precautions for handling electrostatic discharge sensitive devices.
Equipment Operation
Use of this instrument in a manner not specied by Land Instruments International may be hazardous.
Read and understand the user documentation supplied before installing and operating the equipment.
The safety of any system incorporating this equipment is the responsibility of the assembler.
Protective Clothing, Face and Eye Protection
It is possible that this equipment is to be installed on, or near to, machinery or equipment operating at
high temperatures and high pressures. Suitable protective clothing, along with face and eye protection
must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing
this product. If in doubt, contact Land Instruments International.
Electrical Power Supply
Before working on the electrical connections, all of the electrical power lines to the equipment must
be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these
operating instructions. If in doubt, contact Land Instruments International.
Storage
The instrument should be stored in its packaging, in a dry sheltered area.
Unpacking
Check all packages for external signs of damage. Check the contents against the packing note.
Lifting Instructions
Where items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the
Technical Specication for weights. All lifting should be done as stated in local regulations.
IMPORTANT INFORMATION - PLEASE READ
Contact Us
UK - Droneld
Land Instruments International
Tel: [phone]
Email: [email protected]
Web: www.landinst.com
USA - Pittsburgh
AMETEK Land, Inc.
Tel: [phone]
Email: [email protected]
[email protected]
Web: www.ametek-land.com
For further details on all LAND/Ametek ofces, distributors and representatives, please visit
our websites.
Return of Damaged Goods
IMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the
supplier immediately. Damage caused in transit is the responsibility of the carrier not the supplier.
DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save
the packing with the damaged article for inspection by the carrier.
Return of Goods for Repair
If you need to return goods for repair please contact our Customer Service Department. They will be
able to advise you on the correct returns procedure.
Any item returned to Land Instruments International should be adequately packaged to prevent damage
during transit.
You must include a written report of the problem together with your own name and contact information,
address, telephone number, email address etc.
Design and Manufacturing Standards
The Quality Management System of Land Instruments International is
approved to BS EN ISO 9001 for the design, manufacture and on-site
servicing of combustion, environmental monitoring and non-contact
temperature measuring instrumentation.
Approvals apply in the USA
This instrument complies with all relevant European directives.
Operation of radio transmitters, telephones or other electrical/electronic devices in close proximity
to the equipment while the enclosure doors of the instrument or its peripherals are open, may cause
interference and possible failure where the radiated emissions exceed the EMC directive.
The protection provided by this product may be invalidated if alterations or additions are made to the
structural, electrical, mechanical or pneumatic parts of this system. Such changes may also invalidate the
standard terms of warranty.
Copyright
This manual is provided as an aid to owners of Land Instruments International’s products and contains
information proprietary to Land Instruments International. This manual may not, in whole or part, be
copied, or reproduced without the expressed written consent of Land Instruments International Ltd.
Copyright © 2015 Land Instruments International.
MARCOM0311, Issue 5, 27 November 2015

Fixed Thermal Imaging System Installation Guide

Fixed Thermal Imaging SystemInstallation Guide
Contents
1 Introduction 1-1
1.1 SummarySpecications 1-2
1.2 General Precautions 1-4
1.3 Maintenance 1-4
2 Installation diagrams 2-1
Fig. 1 FTI-E System Overview 2-2
Fig. 2 FTI-E Rugged Enclosure Mounting Dimensions 2-3
Fig. 3 SDS-E Rugged Enclosure Mounting Dimensions 2-4
Fig. 4 FTI-E PSU Mounting Dimensions 2-5
Fig. 5 FTI-E Blower Mounting Dimensions 2-6
Fig. 6 FTI-E Camera Installation Dimensions 2-7
Fig. 7 FTI-E Cable Requirements 2-8
Fig. 8 FTI-E PSU Electrical Connection Details 2-9
Fig. 9 Blower Electrical Connection Details 2-10
Fig. 10 NUDAM I/O Electrical Connection Details 2-11
Fig. 11 FTI-E Remote PC Electrical Connection Details 2-12
Fig. 12 Water Connection Details 2-13
Fig. 13 Air Connection Details 2-14
Appendix A A1
A1 About the SDS-E Slag Detection System A1
A1.1 Precautions A2
A2 SlagDetectionSystemSpecications A3
A2.1 Slag Detection Measurement Function A3

Fixed Thermal Imaging System Installation Guide

Section 1
Page 1 - 1
Fixed Thermal Imaging SystemInstallation Guide
1 Introduction
This Installation Guide gives instructions on how to install the Land Fixed
Thermal Imaging System incorporating FTI-E cameras.
There are two systems covered in this Installation Guide:
• FTI-E Fixed Thermal Imaging System
• SDS-E Slag Detection System
These instructions are provided as a series of simple installation diagrams,
covering the installation of the FTI-E and SDS-E thermal camera and its
mountings, accessories and services.
The only installation difference is the standard FTI-E enclosure is shown in
Fig. 2, whereas the SDS-E rugged enclosure is shown in Fig. 3.
AppendixAgivesspecicinstallationprecautionsandspecicationsforthe
SDS-E Slag Detection System.
The equipment must be used, maintained and serviced by properly trained
personnel, capable of following the procedures given in these instructions.
Safety may be impaired if the system is not used as indicated.
It is important to check the equipment with which you have been supplied
and then read these instructions thoroughly before proceeding with operation.

Section 1
Page 1 - 2
Fixed Thermal Imaging System Installation Guide
1.1 Summary Specifications
FTI-E-PSU: Operating Temp Range: 0 to 50°C / 30 to 120°F
Sealing: IP65
Power Requirement: 100 to 240V ac 1.0A 50/60Hz
EMC: EN61326
Safety: EN61010-1
Camera Operating Temp Range: 5 to 50°C / 40 to 120°F *1 *2
Sealing: IP65
Weight: 4.5kg / 10lb
EMC: EN61326
IP Address: 10.1.10.10X (10.1.10.102
Default, X = Rotary Switch
Position)
Rugged Housing
Max ambient temperature: 85°C / 185°F
with water cooling at 1 litre/
minute @20°C
Weight: 15kg / 33lb
Blower Operating Temp Range: -40 to 50°C / -40 to 120°F
   Sealing:     IP65withcovertted
Refer to the Blower Unit
User Guide for full details
Weight: 28.5 kg / 63lb
*1 Internal sensor value
*2 FTI800-x-xx-xx model is restricted to 10 to 45°C / 50 to 100°F

Section 1
Page 1 - 3
Fixed Thermal Imaging SystemInstallation Guide
Input/Output Signals (See NUDAM data sheets for detailed
specication)
Digital Input via NUDAM 6052 Isolated Digital Input Modules
7 bits isolated digital input
VIL: 1V max
VIH: 3.5V min (24V max)
 Impedance  1.2KΩ
Isolation 5000V rms
Relay Output via NUDAM 6063 Relay Output Module
8 isolated relay outputs
Output type: form A
Contact rating: AC 0.5A,125V
DC 1A, 30V
 Isolation:  1000MΩ@500VDC
Analog Input via NUDAM 6018 Thermocouple Analog Input Module
6 differential analog inputs
Max common mode (wrt AGND): 30V
Isolation: 2500V rms
Input: programmable mV, V, mA, thermocouple
Analog Output via NUDAM 6024 4 Channel Analog Output Module
4 bipolar analog outputs
Isolation: 2500V rms
Output: programmable

Section 1
Page 1 - 4
Fixed Thermal Imaging System Installation Guide
1.2 General Precautions
If the camera is operating in ambient temperatures in excess of 40°C / 105°F,
or if the system is exposed to high levels of radiant heat, a water-cooled plate
or air cooling system must be used.
The air purge is highly recommended to provide a clean window on the
environmental enclosure.
Caution
Do not use the system in an atmosphere containing corrosive dust or
mists.
1.3 Maintenance
The body of the thermal imager can be cleaned by wiping it with a clean cloth
moistened with either water or a mild, neutral detergent. Windows can be
cleaned by wiping them with a lens tissue. For stubborn dirt on the lenses
a lens cleaner may be used if desired. DO NOT use alcohol, chemicals or
abrasive cleaning products.
The recommended calibration interval for this system is 12 months. Hoses
andpipesshouldalsobecheckedforleaks,cracks,chafngandotherwear
and tear.

Section 2
Page 2 - 1
Fixed Thermal Imaging SystemInstallation Guide
2 Installation diagrams
This section of the Installation Guide contains a series of simple installation
diagrams, covering the installation of the FTI-E and SDS-E thermal camera
and its mountings, accessories and services.

Section 2
Page 2 - 2
Fixed Thermal Imaging System Installation Guide
Fig. 1 FTI-E System Overview

Section 2
Page 2 - 3
Fixed Thermal Imaging SystemInstallation Guide
Fig. 2 FTI-E Rugged Enclosure Mounting Dimensions

Section 2
Page 2 - 4
Fixed Thermal Imaging System Installation Guide
Fig. 3 SDS-E Rugged Enclosure Mounting Dimensions

Section 2
Page 2 - 5
Fixed Thermal Imaging SystemInstallation Guide
152.0mm (5.9")
230.0mm (9.05")
DOOR SWING
12.5mm (0.5")
50 (1.96")
200.0mm (7.9")
255.0mm (10.04")
242.0 (9.5")
300.0 (11.8")
MOUNTING HOLES
4 OFF
Ø10.0mm (0.39")
CONDUIT FITTING FOR CABLE TO RUGGED HOUSING
CASE BOTTOM
200.0 (7.9")
Fig. 4 FTI-E PSU Mounting Dimensions

Section 2
Page 2 - 6
Fixed Thermal Imaging System Installation Guide
300 (12")
490 (19.3")
300 (12")
57 (2.3")
456 (18")
770 (30.3")
BASE PLATE
MOUNTING HOLES
RAIN CAP
AIR FILTER UNIT
BLOWER
ELECTRICAL
STANDARD ADAPTOR
CABLE GLANDS
HOLE FOR EARTH STUD
CONNECTIONS
360 (14.2")
6 x Ø11 (0.43")
* CLEARANCE REQUIRED FOR FITTING
WEATHER PROOF COVER
FOR CONNECTING PIPES
ALLOW APPROXIMATELY 500mm (20")
*260 (10.2")
MAXIMUM
WEIGHT OF BLOWER WITHOUT COVER
21.5kg (47 lb)
WEATHER PROOF COVER 704.374
SLOT FOR
WEATHER COVER
PROOF COVER
FASTENERS HERE
SECURE WEATHER
360 (14.1")
490 (19.3")
741 (29")
WEATHER PROOF COVER
WEIGHT 11.3 kg (25lb)
REMOVE THIS RAIN CAP FROM BLOWER UNIT
REPLACE RAIN CAP WITH AIR PRE-FILTER SUPPLIED BY LAND (PT No 317.560)
THE WEATERPROOF COVER 704.373 IS OPTIONAL. NOT SUPPLIED WITH STANDARD PLATE MOUNTED BLOWER
OPTION A OPTION B
OPTION A OR B CAN BE USED TO MOUNT THE BLOWER WHEN THE WEATHER COVER IS
NEVER USED.
IF THE WEATHER COVER IS TO BE FITTED ONLY
USE OPTION B.
Fig. 5 FTI-E Blower Mounting Dimensions

Section 2
Page 2 - 7
Fixed Thermal Imaging SystemInstallation Guide
150.0 (5.9")
175.0 (6.9")
102.5 (4.04")
22.3 (0.88")
Ø62.0 (2.45")
175.0 (6.89")
201.3 (7.9")
17.8 (0.7")
VIEW SHOWING COVER REMOVED FROM RUGGED HOUSING
CONNECT CABLE TO THIS CONNECTOR ON IMAGER NOTE ALIGN RED DOTS FOR CORRECT ORIENTATION
FIT IMAGER LENS BODY
INTO THIS BORE
SECURE IMAGER TO RUGGED HOUSING USING THESE 2 CLAMPS ADJUST AS NECESSARY
EXTEND APPROXIMATELY 250mm (10") OF CABLE INCLUDING CONNECTOR THROUGH THE CABLE CLIP BEFORE CLAMPING
TO ADJUST ETHERNET IP ADDRESS, OPEN COVER AND ROTATE SWITCH. IP ADDRESS = 10.1.10.10X WHERE X = ROTARY SWITCH POSITION. (FACTORY DELIVERED ADDRESS = 10.1.10.102 POSITION 0 IS FOR DHCP ONLY)
Fig. 6 FTI-E Camera Installation Dimensions

Section 2
Page 2 - 8
Fixed Thermal Imaging System Installation Guide
Fig. 7 FTI-E Cable Requirements

Section 2
Page 2 - 9
Fixed Thermal Imaging SystemInstallation Guide
CONNECT THIS
END OF CABLE
TO CONNECTOR ON
REAR OF
RUGGED HOUSING
LAND SUPPLIED 25mm OD CONDUIT Pt No 801101
CONNECT THIS
END OF CONDUIT
TO REAR OF
RUGGED HOUSING
COMPUTER ETHERNET CONNECTION (USE ANY SPARE SOCKETS 1 TO 3 OR 5 FOR FIBRE OPTIC MULTIMODE SC)
CAMERA
CONNECTION
AC SUPPLY CONNECTIONS
UNOBSCURED
ISOLATOR
SWITCH
MAINS
CABLE
SEE DETAIL VIEW
Fig. 8 FTI-E PSU Electrical Connection Details

Section 2
Page 2 - 10
Fixed Thermal Imaging System Installation Guide
BLOWER
ELECTRICAL
HOLE FOR EARTH STUD
CONNECTIONS
ISOLATOR
SWITCH
MAINS CABLE
V2U2W2
U1V1W1
Fig. 9 Blower Electrical Connection Details