Ametek Land NIR-656 User manual

NIR-656 / NIR-2K Camera
i
QUALITY CUSTOMER SOLUTIONS
NIR-656 / NIR-2K
INSTALLATION GUIDE
PUBLICATION NO814089
LANGUAGE: ENGLISH
ISSUE: 1
DATE: 01 FEBRUARY 2021

Health and Safety Information
Read all of the instructions in this booklet - including all the WARNINGS and CAUTIONS
- before using this product. If there is any instruction which you do not understand, DO
NOT USE THE PRODUCT.
Safety Signs
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
personal injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury to the user or users, or result in damage to the product or to property.
NOTE
Indicates a potentially hazardous situation which, if not avoided, could result in damage or loss of data.
Signs and Symbols used on equipment and Documentation
Caution, risk of electric shock.
Caution, attention to possibility of risk of damage to the product, process or surroundings. Refer
to instruction manual.
Caution, hot surface.
Protective Conductor Terminal.
Observe precautions for handling electrostatic discharge sensitive devices.
Equipment Operation
Use of this instrument in a manner not specied by AMETEK Land may be hazardous. Read and
understand the user documentation supplied before installing and operating the equipment.
The safety of any system incorporating this equipment is the responsibility of the assembler.
Protective Clothing, Face and Eye Protection
It is possible that this equipment is to be installed on, or near to, machinery or equipment operating at
high temperatures and high pressures. Suitable protective clothing, along with face and eye protection
must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing
this product. If in doubt, contact AMETEK Land.
Wear Protective Gloves Wear Protective Clothing
Wear Eye Protection Wear Ear Protection
Wear Safety Boots Wear Face Protection
Electrical Power Supply
Before working on the electrical connections, all of the electrical power lines to the equipment must
be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these
operating instructions. If in doubt, contact AMETEK Land.
IMPORTANT INFORMATION - PLEASE READ

Contact Us
UK - Droneld
Land Instruments International
Tel: [phone]
USA - Pittsburgh
AMETEK Land, Inc.
Tel: [phone]
China
AMETEK Land China Service
Tel: [phone] ext 122
India
AMETEK Land India Service
Tel: +91 - 80 67823240
Email: [email protected]
Web: www.ametek-land.com
For further details on all AMETEK Land oces, distributors and representatives, please visit our website.
Storage
The instrument should be stored in its packaging, in a dry sheltered area.
The maximum storage temperature is 10 °C (18 °F) higher than the maximum operating temperature.
The minimum storage temperature is 10 °C (18 °F) lower than the minimum operating temperature.
Refer to the Technical Specication for details of the operating temperature limits.
Unpacking
Check all packages for external signs of damage. Check the contents against the packing note.
Lifting Instructions
Where items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the
Technical Specication for weights. All lifting should be carried out in accordance with local and national
regulations.
Return of Damaged Goods
IMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the
supplier immediately. Damage caused in transit is the responsibility of the carrier not the supplier.
DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save
the packing with the damaged article for inspection by the carrier.
Return of Goods for Repair
If you need to return goods for repair please contact our Customer Service Department for details of the
correct returns procedure.
Any item returned to AMETEK Land should be adequately packaged to prevent damage during transit.
You must include a written report of the problem together with your own name and contact information,
address, telephone number, email address etc.
Design and Manufacturing Standards
The Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for
the design, manufacture and on-site servicing of combustion, environmental monitoring and non-contact
temperature measuring instrumentation.
Registered ISO 9001 Management System approvals apply in the USA.
UK Calibration Laboratory: UKAS 0034.
USA Calibration Laboratory: ANAB Accredited ISO/IEC 17025.
National Accreditation Board for Testing and Calibration Laboratories approvals apply in India.
Operation of radio transmitters, telephones or other electrical/electronic devices in close proximity
to the equipment while the enclosure doors of the instrument or its peripherals are open, may cause
interference and possible failure where the radiated emissions exceed the EMC directive.
The protection provided by this product may be invalidated if alterations or additions are made to the
structural, electrical, mechanical, pneumatic, software or rmware components of this system. Such
changes may also invalidate the standard terms of warranty.
Copyright
This manual is provided as an aid to owners of AMETEK Land’s products and contains information
proprietary to AMETEK Land. This manual may not, in whole or part, be copied, or reproduced without the
expressed written consent of AMETEK Land.

Installation Guide
Thermal Imaging Camera NIR-656/NIR-2K
Contents
1 Introduction 1
1.1 About the NIR-656 / NIR-2K Thermal Imager 3
1.2 Unpacking the Thermal Imager 3
1.3 Nomenclature 3
2 Specications 4
2.1 ImagerPerformance 4
2.2 Mechanical&Environmental 4
2.3 Electrical 5
2.4 ImageProcessing 5
2.5 StandardAccessories 5
3 InstallingtheThermalImager 6
3.1 FieldsofView 8
3.2 ThermalImagerinstallationdimensions 8
4 ElectricalConnections 10
4.1 ConnectingthemainsinputtotheTRACOPowerSupplyUnit 11
4.2 UsinganalternativePowerSupplyUnit 12
4.3 EthernetCommunications(Gig-E)DataOutput 13
5 UsingtheThermalImager 14
5.1 Focusingthethermalimagerontothetarget 14
6 Spares&Accessories 15

Installation Guide
Thermal Imaging CameraNIR-656/NIR-2K
1
ThisInstallationGuidegivesinstructionsonhowtotheinstalltheAMETEKLand
NIR-656/NIR-2KFixedThermalImagingSystem.Thesystemisoperatedfrom
IMAGEPro or IMAGEViewer software,bothofwhichareavailablefromAMETEKLand.
Theseinstructionsareprovidedasaseriesofsimpleinstallationdiagrams,covering
theinstallationoftheNIR-656/NIR-2Kthermalimagingcameraanditsmountings,
accessoriesandservices.
Theequipmentmustbeused,maintainedandservicedbyproperlytrainedpersonnel,
capableoffollowingtheproceduresgivenintheseinstructions.Safetymaybeimpaired
ifthesystemisnotusedasindicated.
Itisimportanttochecktheequipmentwithwhichyouhavebeensuppliedandthen
readtheseinstructionsthoroughlybeforeproceedingwithoperation.
Therearetwobasicinstalledcongurationscoveredbythisguide.
Imager
Optional
Purge
Blower
Optional
Water
Cooling
IMAGEProor
IMAGEViewer
Optional
Remote
Computer
Optional
Input/Output
Signals
Optional
Protection Jacket /
Back Cap / Air Purge
Control Computer Installation
PSU Installation
Imager
Optional
Purge
Blower
Optional
Water
Cooling
PSU
Optional
Protection Jacket /
Back Cap / Air Purge
Capableofproviding12to30Vdc
Max 1% ripple
Voltageoutputsisolatedfromlocalground.
INTRODUCTION
1

Installation Guide
Thermal Imaging Camera NIR-656/NIR-2K
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Fig.1-1AMETEKLandNIR-656/NIR-2KThermalImagingCamera
 Fig.1-2NIR-656/NIR-2KThermalImagingCamerawithAirPurge,
Protection Jacket and Back Cap
Air Purge Protection Jacket Back Cap

Installation Guide
Thermal Imaging CameraNIR-656/NIR-2K
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1.1 About the NIR-656/NIR-2K Thermal Imager
TheLANDNIR-656/NIR-2Kthermalimagerisanaccurate,focusable,thermalimager
workinginnearinfraredrangedesignedforuseinconjunctionwithIMAGEPro or
IMAGEViewerimageprocessingsoftware.
Thethermalimagerfeaturesinclude:
• Focusableopticalsystemwithrangefromunder300mmtoinnity
• Accuratemeasurementoftargettemperature
1.2 Unpacking the Thermal Imager
Thepackagecontainingthecamerawillcontainthefollowingitems:
• NIR-656/NIR-2KCamera(ttedwithprotectioncaponthelens).
Itisrecommendedthatthefrontwindowprotectioncapiskeptattacheduntilthe
cameraisinstalled.
1.3 Nomenclature
Thethermalimagerdetaillabelisontherearfaceofthethermometer.
Theinstrumenttypenomenclatureisexplainedbelow.
NIR 2K 600/1600C 16
Series Name Lens Resolution Temperature Range
600/1000C
656 656 x 494
2K 1968 x 1472
16
48
16 x 12
48 x 36
600 to 1000°C
1112 to 1832°F
800/1400C 800 to 1400°C
1472 to 2552°F
1000/1800C 1000 to 1800°C
1832 to 3272°F
MakeanoteofyourthermometersinstrumenttypeandSerialNumberinthespace
providedbelow.
Instrumenttype:
SerialNumber:

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Thermal Imaging Camera NIR-656/NIR-2K
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2.1 Imager Performance
NIR-656 NIR-2K
MeasurementRange
600 to 1600 °C / 1112 to 1832°F
800 to 1400 °C / 1472 to 2552 °F
1000 to 1800 °C / 1832 to 3272 °F
PixelResolution 656 x 492 984 x 738
1968 x 1476
SpectralResponse 1 µm
Frame Rate 30fps 30fps(984x738)
15fps(1968x1476)
Detector FPA - Semiconductor
OpticFOV(FocalLength)
48 ° x 36 °
16 ° x 12 °
SeeFieldofViewDiagram(Fig.2-1).
Optic(IFOV)
1.28mrad(48°)/0.43mrad(16°) 984x738:
0.85mrad(48°)/0.28mrad(16°)
1968x1476:
0.43mrad(48°)/0.14mrad(16°)
FocusRange 0.3mtoinnity(manualfocus)
ProtectionWindow Glass(lowthermalexpansion)
Accuracy
<0.5%Kofreading(600to1000°C,800to1400°C)
or<1%Kofreading(1000to1800°C)
<0.5%Kofreading(1112to1832°F,1472to2552°F)
or<1%Kofreading(1832to3272°F)
Repeatability 1K
2.2 Mechanical & Environmental
Dimensions 81 x 114 x 215mm / 3.2 x 4.5 x 8.5 in
Weight Approx. 1.5kg / 3.3 lb
OperatingTemperature 0 to 50 °C/ 32 to 132 °F
non-condensing(0to90%humidity)
Storage Temperature -20 to 80 °C/ -4 to 176 °F
Environmental Rating IP65 / NEMA 4
Vibration Vibration3ginallaxes10-30Hz
EMCtoEN61326-1industrial
Mountings 2x1/4inUNCmountingholesspaced25mmapart
SPECIFICATIONS
2

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2.3 Electrical
Connections 2PinDCPower(Lemo)/Gbit-Ethernet(RJ45)
Interfacing Gbit-Ethernet
PowerRating 24VDC,3W
SignalLED(StatusLED) Power(ON,green)/CameraTemperature/Ambient(OK,green)
2.4 Image Processing
Software IMAGEPro&IMAGEViewer
Advancedimageprocessingandcontrolsoftware
Workstation PC-Workstation(optional)
Interfacing OpenDataInterface,ModbusTCP,MoxaI/OUnit
2.5 Standard Accessories
Accessories(optional) Powersupply,cables,watercooled/purgedenclosure,software,
workstation
Fig.2-1NIR-656/NIR-2KFieldofViewDiagram

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Thermal Imaging Camera NIR-656/NIR-2K
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INSTALLING THE
THERMAL IMAGER
3
Fig.3-1InstallationDrawing-NIR-656/NIR-2KwithTRACOPowerSupply

Installation Guide
Thermal Imaging CameraNIR-656/NIR-2K
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Fig.3-2TRACOPowerSupplydimensions
Fig.3-3InstallationDrawing-NIR-656/NIR-2KwithTRACODINRail-MountedPowerSupply

Installation Guide
Thermal Imaging Camera NIR-656/NIR-2K
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Ifthethermalimageristobeusedinconjunctionwithaprotectionjacketandair
purge,refertotheinstallationguidesprovidedwiththoseaccessories.
Ifthethermalimageristobeinstalledinalocationwheretheambienttemperature
iswithintherangesspeciedforthethermalimager,andnoairpurgingisrequiredto
keepthelensclean,thethermalimagercanbemountedusingthetwotappedholeson
themountingpad.Eitherholecanbeusedfordirecttripodmounting.
Aswivelballmounting(S4-B)isavailablefromLandinfrared.Thismountingaccessory
enablesyoutoeasilyadjustthethermalimager'slineofsight.
3.1 Fields of view
SeealsoFieldofViewDiagram(Fig.2-1).
Twoeldsofviewareavailable:
• 16 ° x 12 °
• 48 ° x 36 °
Fig.3-4Thermalimagereldofview
Ensure that the thermal imager has
an unobstructed view of the target area
Overall field
of view (vertical)
3.2 Thermal Imager installation dimensions
Fig.3-5ThermalImagerinstallationdimensions
Allow approx. 300mm/12in for cable access80mm/3.2in
114mm/4.5in
Mounting Pad: 2 holes, ¼in BSW,
7mm/0.3in deep on 25mm/0.98in centres

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Thermal Imaging CameraNIR-656/NIR-2K
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Fig.3-6ProtectionJacketandBackCapinstallationdimensions
Fig.3-4LocationofconnectionsocketsandLEDsonrearfaceofthermalimager
Ethernet
connector
Power
connector
PowerstatusLED
(Green=On) Camera Temperature
statusLED
(Green=OK)

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Thermal Imaging Camera NIR-656/NIR-2K
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ThereisachoiceofPowerSupplyUnitsavailable:
• ThermalImagingPSUModule(ULApproved)-PartNº813478
• ProcessImagingPowerSupply(TRACO)-PartNº805753
• ProcessImagingPowerSupply-DINRail-mounted(TRACO)-PartNº404.156
• Customer’sown+24VPowerSupply
DependingonyourchoiceofPowerSupply,refertothemanufacturer’suser
documentationsuppliedwithyourUnit.
TheelectricalconnectionsforthethermalimagerpowersupplyaremadeviatheDigital
dataover1GBitEthernet(M12,8pin)andthe8pinPowersocketontherearofthe
thermal imager. See Fig. 3-4.
Electricalconnectiontothethermometermustbemadeviathepre-wiredplugand
cable.Thecableisscreened.Thescreenisconnectedtotheconnectorshell,andthus
tothecamerabodyoftheNIR-656/NIR-2K.Thescreenmustalsobegroundedatthe
powersupply.Therearecableoptionsavailableforbothlengthandterminationatthe
powersupply.Fordetails,seeSection6‘Spares&Accessories’.
Toconnectthecable:
1) RefertoFig.3-4.Aligntheredmarkernearthelugsofthepre-wiredplugwith
theredmarkerabovethekeywayinthesocketonthethermalimager.
2) Pushtheplugintothesocket.
Todisconnectthecable:
1) Gripthelockingsleevesectionoftheplug.
2) Pulltheplugoutwardstoreleasethelockingmechanismanddisconnectthecable.
ELECTRICAL
CONNECTIONS
4

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TheTRACOPowerSupplyUnitissuppliedwith
a3-pinACinputconnector(Fig.4-1).Youwill
needtodisassemblethisconnectortoinstallthe
cable.
1) UnscrewthecoverfromthemainsInput
onthePowerSupplyUnit.
Fig. 4-1
Fig. 4-2
Fig. 4-3
2) Theeasiestwaytodisassemblethe3-pin
ACinputconnectoristorstscrewthe
connectorassemblyontotheinputsocket
(Fig.4-2).
3) Griptherearsectionoftheinputconnector
andunscrewitfromthePowerSupplyUnit
(Fig.4-3).
Fig. 4-4
Theconnectionterminalsinsidetheinput
connectorwillnowberevealed(Fig.4-4).
4) Unscrewtheconnectorfrontsectionfrom
thePowerSupplyUnitanddisassemble
theremainingpartsoftheconnector.
5) Slidetherearlockingring,gasketand
shellbodyoverthemainsinputcable.
4.1 Connecting the mains input to the TRACO Power Supply Unit

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Thermal Imaging Camera NIR-656/NIR-2K
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Fig. 4-6
7) Themainsinputcableconnectorisnow
readyforre-assemblyandconnection
tothePowerSupplyUnit(Fig.4-6).
Reassemblethemainsinputconnector.
Fig. 4-7
8) AttachthemainscabletotheInput
connectorofthePowerSupplyUnit
(Fig.4-7).
 YoucannowconnecttheTRACOPower
SupplyUnittotheNIR-656/NIR-2K
Thermal Imager camera via the pre-
wiredpowercableassemblies.
4.2 Using an alternative Power Supply Unit
IfyoudonothaveaTRACOPowerSupplyUnit,youcanusea24VDCsupplytopower
the NIR-656 / NIR-2K Thermal Imager.
Youwillneedtoconnectthecameratothepowersupplyviaacable,availablefrom
AMETEKLand:
Twolengthsofcableareavailable:
Length:20m/66ft,PartNº814614
Length:50m/164ft,PartNº814615
Minimumbendradius:50mm/2in
Recommendedmountingmethod:Cablexings/Conduit(Insulateasnecessary)
IPRating:IP65
Cable connections:
Black-connectto+24Volts
White-connectto0Volts
6) Stripbackthemainscablewiresto
theappropriatelengthsandconnect
them to the Inputconnectorterminals
(Fig.4-5)asperthewiringschedule
below:
Pin1=Live
Pin2=Neutral
Pin3=N/C
E=Earth
Fig. 4-5

Installation Guide
Thermal Imaging CameraNIR-656/NIR-2K
13
4.3 Ethernet Communications (Gig-E) Data Output
TheoutputfromtheimagertothePCusesaGig-EEthernetlink:thecablestandardis
Cat6orhigher.Thecablemustbescreenedandthescreenterminatedatbothends.
ThemaximumGig-Ecablelengthis80m.
ConnecttheappropriateGig-Eleadbetweenthe8-pinM12Ethernetconnectoronthe
rearoftheimagerbodytothatonthePC.
Forinstallationswheretheimagerismountedwithinaprotectionjacketandendcap,a
fullysealedconnectorisnotrequired.
Forallotherinstallations,andIP65sealisrequiredattheconnectorontherearofthe
imager.
Fordetailsofthecableoptionsavailable,refertoSection6‘Spares&Accessories’.

Installation Guide
Thermal Imaging Camera NIR-656/NIR-2K
14
TheNIR-656/NIR-2KThermalImagingCameraisdesignedtobeusedwithsoftware
availablefordownloadfromtheAMETEKLandwebsite.
• IMAGEProisavailableona30-dayfreetrial
• IMAGEViewerisfree
EnsurethattheimagerispoweredupandtheEthernetcommunicationscableis
installedcorrectlybetweentheimagerandthePC.
Runthedownloadedsoftware.Itmaytakeuptooneminuteforthesoftwaretodetect
and connect to the imager.
IMAGEProandIMAGEViewerwillthenautomaticallydisplayanimageofthescene
withinthecamera’seldofview.
5.1 Focusing the thermal imager onto the target
Ifanindividualtargetistobemeasured,focusthecameraontotheobjectbygripping
androtatingthefrontwindowretainingring.
Rotatetheringclockwisetofocusonmoredistantobjects:rotateanticlockwisetofocus
onnearerobjects.
Notethattheoveralldegreeofrotationvarieswithlenstype,butisalwaysbetweena
quarter and a half-turn.
Ifnoparticulartargetobjectistobemeasured,thenrotatethefocusringtogivethe
bestoverallimageresolutionacrossthewholescene.
Makeanynecessaryadjustmentstotheimager’smountingtoensurethebestpossible
viewoftherequiredscene.
USING THE
THERMAL IMAGER
5

Installation Guide
Thermal Imaging CameraNIR-656/NIR-2K
15
ThefollowingaccessoriesareavailableforallcamerasintheNIR-656/NIR-2Krange.
Description Land Part Number
Water Cooled Housing
NIR-656/NIR-2KWaterCooledHousing 091-560
Power Cables for Thermal Imaging Power Supply Unit
20mImagertoPowerCablewith2xConn,StandardTemperature
25mImagertoPowerCablewith2xConn,HIGHTemperature
50mImagertoPowerCablewith2xConn,HIGHTemperature
803971
810795
810890
Power Cables for Process Imaging PSU (TRACO)
20mImagertoPowerCablewith2xConn,StandardTemperature
25mImagertoPowerCablewith2xConn,StandardTemperature
50mImagertoPowerCablewith2xConn,StandardTemperature
814611
814612
814613
Power Cables for DIN Rail PSU (TRACO) or customer’s own
Power Supply Unit
20mImagertoPowerCablewith1xConn,StandardTemperature
50mImagertoPowerCablewith1xConn,StandardTemperature
814614
814615
Communications Cables
M12-M12CAT68-WayEthernetCable-HighTemperature
(Max160°C/320°F)
Length:25m/82ft
M12-M12CAT68-WayEthernetCable-HighTemperature
(Max160°C/320°F)
Length:50m/164ft
814616
814617
Power Supplies
ThermalImagingPowerSupply(ULApproved)
ProcessImagingPowerSupply(TRACO)
ProcessImagingPowerSupply-DINRail-mounted(TRACO)
813478
805753
404.156
SPARES & ACCESSORIES
6

For a full list of international oces, please visit our website www.ametek-land.com
Copyright © 2021 LAND Instruments International.
Continuous product development may make it necessary to change these details without notice.
NIR-656 / NIR-2K Camera Installation Guide, Issue 1, 01 February 2021
NIR656 / NIR2K
HIGH RESOLUTION THERMAL IMAGING
CONTACT US
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