Ametek Elgar ReFlex Power User manual

M380056-01 Rev L www.programmablepower.com
ReFlex Power™
Operation Manual

i
About AMETEK
AMETEK Programmable Power, Inc., a Division of AMETEK, Inc., is a global leader in the design
and manufacture of precision, programmable power supplies for R&D, test and measurement,
process control, power bus simulation and power conditioning applications across diverse
industrial segments. From bench top supplies to rack-mounted industrial power subsystems,
AMETEK Programmable Power is the proud manufacturer of Elgar, Sorensen, California
Instruments and Power Ten brand power supplies.
AMETEK, Inc. is a leading global manufacturer of electronic instruments and electromechanical
devices with annualized sales of $2.5 billion. The Company has over 11,000 colleagues working
at more than 80 manufacturing facilities and more than 80 sales and service centers in the United
States and around the world.
Trademarks
AMETEK is a registered trademark of AMETEK, Inc.
Other trademarks, registered trademarks, and product names are the property of their respective
owners and are used herein for identification purposes only.
Notice of Copyright
ReFlex Power™ Operation Manual Cover and Warranty Info © 2007-2010 AMETEK
Programmable Power, Inc. All rights reserved.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, AMETEK PROGRAMMABLE POWER, INC.
(“AMETEK”):
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR
EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL,
WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH
INFORMATION WILL BE ENTIRELY AT THE USER’S RISK, AND
(c) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE
TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED AMETEK CONTENT
IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION, WHICH IS POSTED AT
WWW.PROGRAMMABLEPOWER.COM.
Date and Revision
August 2019 Revision L
Part Number
M380056-01
Contact Information
Telephone: [phone] (toll free in North America)
858 450 0085 (direct)
Fax: [phone]
Email: [email protected]
[email protected]
Web: www.programmablepower.com

ii
This page intentionally left blank.

iii
Important Safety Instructions
Before applying power to the system, verify that your product is configured properly for your
particular application.
WARNING
Hazardous voltages may be present when covers are removed. Qualified
personnel must use extreme caution when servicing this equipment.
Circuit boards, test points, and output voltages also may be floating above
(below) chassis ground.
WARNING
The equipment used contains ESD sensitive parts. When installing
equipment, follow ESD Safety Procedures. Electrostatic discharges might
cause damage to the equipment.
Only qualified personnel who deal with attendant hazards in power supplies, are allowed to perform
installation and servicing.
Ensure that the AC power line ground is connected properly to the Power Rack input connector or
chassis. Similarly, other power ground lines including those to application and maintenance
equipment must be grounded properly for both personnel and equipment safety.
Always ensure that facility AC input power is de-energized prior to connecting or disconnecting any
cable.
In normal operation, the operator does not have access to hazardous voltages within the chassis.
However, depending on the user’s application configuration, HIGH VOLTAGES HAZARDOUS TO
HUMAN SAFETY may be normally generated on the output terminals. The customer/user must
ensure that the output power lines are labeled properly as to the safety hazards and that any
inadvertent contact with hazardous voltages is eliminated.
Guard against risks of electrical shock during open cover checks by not touching any portion of the
electrical circuits. Even when power is off, capacitors may retain an electrical charge. Use safety
glasses during open cover checks to avoid personal injury by any sudden component failure.
Neither AMETEK Programmable Power Inc., San Diego, California, USA, nor any of the subsidiary
sales organizations can accept any responsibility for personnel, material or inconsequential injury,
loss or damage that results from improper use of the equipment and accessories.
SAFETY SYMBOLS

iv
This page intentionally left blank.

v
Product Family: ReFlex Power™
Warranty Period: One Year
WARRANTY TERMS
AMETEK Programmable Power, Inc. (“AMETEK”), provides this written warranty covering the
Product stated above, and if the Buyer discovers and notifies AMETEK in writing of any defect in
material or workmanship within the applicable warranty period stated above, then AMETEK may,
at its option: repair or replace the Product; or issue a credit note for the defective Product; or
provide the Buyer with replacement parts for the Product.
The Buyer will, at its expense, return the defective Product or parts thereof to AMETEK in
accordance with the return procedure specified below. AMETEK will, at its expense, deliver the
repaired or replaced Product or parts to the Buyer. Any warranty of AMETEK will not apply if the
Buyer is in default under the Purchase Order Agreement or where the Product or any part
thereof:

is damaged by misuse, accident, negligence or failure to maintain the same as
specified or required by AMETEK;

is damaged by modifications, alterations or attachments thereto which are not
authorized by AMETEK;
 is installed or operated contrary to the instructions of AMETEK;

is opened, modified or disassembled in any way without AMETEK’s consent; or

is used in combination with items, articles or materials not authorized by AMETEK.
The Buyer may not assert any claim that the Products are not in conformity with any warranty
until the Buyer has made all payments to AMETEK provided for in the Purchase Order Agreement.
PRODUCT RETURN PROCEDURE
1. Request a Return Material Authorization (RMA) number from the repair facility (must be
done in the country in which it was purchased):

In the USA, contact the AMETEK Repair Department prior to the return of the
product to AMETEK for repair:
Telephone: [phone], ext. 2295 or ext. 2463 (toll free North America)
858-450-0085, ext. 2295 or ext. 2463 (direct)

Outside the United States, contact the nearest Authorized Service Center
(ASC). A full listing can be found either through your local distributor or our
website, www.programmablepower.com, by clicking Support and going to the
Service Centers tab.
2. When requesting an RMA, have the following information ready:

Model number

Serial number

Description of the problem
NOTE: Unauthorized returns will not be accepted and will be returned at the shipper’s expense.
NOTE: A returned product found upon inspection by AMETEK, to be in specification is subject to
an evaluation fee and applicable freight charges.

vi
This page intentionally left blank.

M380056-01 Rev L vii
CONTENTS
SECTION 1 SYSTEM OVERVIEW...................................................... 1-1
1.1 INTRODUCTION TO REFLEX POWERTM ...............................1-1
1.1.1 OVERVIEWDESCRIPTION-SYSTEMLEVEL............................................. 1-2
1.2 FEATURES................................................................................1-3
1.2.1 GENERALFEATURES/OPTIONSLISTOVERVIEW................................... 1-3
1.2.2 CONTROLS,CONNECTORSANDINDICATORS-OVERVIEW................ 1-3
1.2.3 ACCESSORIES................................................................................................ 1-5
1.3 SPECIFICATIONS.....................................................................1-6
1.3.1 PRODUCTMATRIX-OVERVIEW.................................................................. 1-6
1.3.2 GENERALCHARACTERISTICS-OVERVIEW............................................. 1-6
1.3.3 MECHANICALCHARACTERISTICS-OVERVIEW..................................... 1-9
1.3.4 INPUTCHARACTERISTICS-OVERVIEW................................................... 1-9
1.3.5 ENVIRONMENTALCHARACTERISTICS...................................................1-11
1.3.6 REGULATORYCOMPLIANCE..................................................................... 1-12
1.4 MINIMUM REQUIREMENTS...................................................1-12
1.5 REFLEX POWER™ FIRMWARE COMPATIBILITY.................1-13
SECTION 2 MAINFRAME................................................................... 2-1
2.1 GENERAL DESCRIPTION ........................................................2-1
2.2 FEATURES................................................................................2-1
2.2.1 GENERAL FEATURES ........................................................................................... 2-2
2.2.2 ACCESSORIES LIST AND OPTIONS LIST ................................................................ 2-3
2.3 SPECIFICATIONS.....................................................................2-3
2.3.1 PRODUCT MATRIX................................................................................................ 2-4
2.3.2 INPUT CHARACTERISTICS..................................................................................... 2-4
2.3.3 GENERAL CHARACTERISTICS............................................................................... 2-5
2.3.4 MECHANICAL CHARACTERISTICS.......................................................................... 2-5
2.3.5 ENVIRONMENTAL CHARACTERISTICS ................................................................... 2-6
2.3.6 REGULATORY AGENCY COMPLIANCE................................................................... 2-7
2.4 INSTALLATION.........................................................................2-8
2.4.1 INITIAL INSPECTION............................................................................................... 2-8

viii M380056-01 Rev L
2.4.2 LOCATION CONSIDERATIONS................................................................................2-8
2.4.3 MAINFRAME INSTALLATIONDRAWINGS.................................................................2-9
2.4.4 MODULE INSTALLATION ......................................................................................2-10
2.4.5 INPUT POWER REQUIREMENTS ..........................................................................2-11
2.4.6 AC/DCINPUT OVERCURRENT PROTECTION ......................................................2-15
2.4.7 AC/DCINPUT DISCONNECT DEVICE ..................................................................2-17
2.4.8 AC/DCINPUT SAFETY GROUND CONNECTION ..................................................2-17
2.4.9 CONNECTORS....................................................................................................2-17
2.4.10 WIRE SELECTION ...............................................................................................2-27
SECTION 3 CONTROLLER.................................................................3-1
3.1 GENERAL DESCRIPTION........................................................3-1
3.2 FEATURES ...............................................................................3-2
3.2.1 GENERAL DESCRIPTION .......................................................................................3-2
3.2.2 GENERAL FEATURES............................................................................................3-3
3.2.3 ACCESSORIES LIST...............................................................................................3-3
3.2.4 CONTROLS AND INDICATORS................................................................................3-3
3.3 SPECIFICATIONS.....................................................................3-6
3.3.1 SUPERVISORY CHARACTERISTICS........................................................................3-6
3.3.2 GENERAL CHARACTERISTICS ...............................................................................3-6
3.3.3 INPUT/OUTPUT CONNECTIONS .............................................................................3-6
3.3.4 COMMAND SETS/DRIVERS ...................................................................................3-7
3.3.5 MECHANICAL CHARACTERISTICS..........................................................................3-7
3.3.6 ENVIRONMENTAL CHARACTERISTICS....................................................................3-8
3.3.7 REGULATORY AGENCY COMPLIANCE ...................................................................3-9
3.4 INSTALLATION.......................................................................3-10
3.4.1 INTRODUCTION...................................................................................................3-10
3.4.2 INITIAL INSPECTION.............................................................................................3-10
3.4.3 LOCATION CONSIDERATIONS..............................................................................3-10
3.4.4 INSTALLATION.....................................................................................................3-11
3.4.5 INPUT POWER REQUIREMENTS ..........................................................................3-12
3.4.6 AC/DCINPUT OVERCURRENT PROTECTION ......................................................3-12
3.4.7 AC/DCINPUT DISCONNECT DEVICE ..................................................................3-13
3.4.8 CONNECTORS....................................................................................................3-14
3.5 OPERATION ...........................................................................3-17
3.5.1 CONTROLS AND INDICATORS..............................................................................3-18
3.5.2 MODES OF OPERATION ......................................................................................3-19
3.5.3 DEFAULT OPERATIONAL CONDITIONS.................................................................3-19
3.5.4 INITIAL FUNCTIONAL TESTS.................................................................................3-19
SECTION 4 AC POWER SUPPLY (ACPS) .........................................4-1
4.1 GENERAL DESCRIPTION........................................................4-1
4.2 FEATURES ...............................................................................4-2
4.2.1 GENERAL FEATURES............................................................................................4-2

M380056-01 Rev L ix
4.2.2 ACCESSORIES LIST.............................................................................................. 4-3
4.2.3 CONTROLS AND INDICATORS................................................................................ 4-3
4.3 SPECIFICATIONS.....................................................................4-5
4.3.1 PRODUCT MATRIX................................................................................................ 4-6
4.3.2 OUTPUT CHARACTERISTICS................................................................................. 4-7
4.3.3 MEASUREMENT.................................................................................................... 4-9
4.3.4 SUPERVISORY CHARACTERISTICS...................................................................... 4-10
4.3.5 GENERAL CHARACTERISTICS............................................................................. 4-10
4.3.6 INPUT/OUTPUT CONNECTIONS...........................................................................4-11
4.3.7 COMMAND SETS/DRIVERS................................................................................. 4-12
4.3.8 MECHANICAL CHARACTERISTICS........................................................................ 4-12
4.3.9 ENVIRONMENTAL CHARACTERISTICS .................................................................4-13
4.3.10 REGULATORY AGENCY COMPLIANCE.................................................................4-14
4.4 INSTALLATION.......................................................................4-15
4.4.1 INITIAL INSPECTION.............................................................................................4-15
4.4.2 LOCATION CONSIDERATIONS..............................................................................4-15
4.4.3 INSTALLATION.....................................................................................................4-16
4.4.4 INPUT POWER REQUIREMENTS.......................................................................... 4-17
4.4.5 AC/DCINPUT OVERCURRENT PROTECTION .......................................................4-20
4.4.6 AC/DCINPUT DISCONNECT DEVICE..................................................................4-20
4.4.7 CONNECTORS....................................................................................................4-21
4.4.8 WIRE SELECTION............................................................................................... 4-25
4.5 OPERATION............................................................................4-27
4.5.1 CONTROLS AND INDICATORS.............................................................................. 4-28
4.5.2 MODES OF OPERATION......................................................................................4-29
4.5.3 LOAD CONNECTION CONFIGURATIONS...............................................................4-31
4.5.4 DEFAULT OPERATIONAL CONDITIONS ................................................................4-38
4.5.5 INITIAL FUNCTIONAL TESTS ................................................................................4-39
4.6 CALIBRATION.........................................................................4-44
4.6.1 SCOPE............................................................................................................... 4-44
4.6.2 RECOMMENDED CALIBRATION EQUIPMENT........................................................ 4-44
4.6.3 CALIBRATION SETUP..........................................................................................4-44
4.6.4 CALPOT CALIBRATION FOR VOLTAGE RANGE LOW............................................ 4-45
4.6.5 CALPOT CALIBRATION VOLTAGE RANGE HIGH ..................................................4-47
4.6.6 VOLTAGE ADCOFFSET CALIBRATION FOR VOLTAGE RANGE LOW ....................4-49
4.6.7 VOLTAGE ADCOFFSET CALIBRATION FOR VOLTAGE RANGE HIGH ................... 4-50
4.6.8 CURRENT ADCOFFSET CALIBRATION FOR VOLTAGE RANGE LOW ...................4-51
4.6.9 CURRENT ADCOFFSET CALIBRATION FOR VOLTAGE RANGE HIGH...................4-52
4.6.10 HIGH SPEED SUPERVISORY CALIBRATION FOR VOLTAGE RANGE LOW .............. 4-53
4.6.11 HIGH SPEED SUPERVISOR CALIBRATION FOR VOLTAGE RANGE HIGH................4-54
4.6.12 DACCALIBRATION FOR VOLTAGE RANGE LOW ................................................. 4-55
4.6.13 DACCALIBRATION FOR VOLTAGE RANGE HIGH ................................................ 4-58
4.6.14 VOLTAGE CALIBRATION FOR VOLTAGE RANGE LOW ..........................................4-61
4.6.15 VOLTAGE CALIBRATION FOR VOLTAGE RANGE HIGH.......................................... 4-64
4.6.16 LDFCALIBRATION FOR VOLTAGE RANGE LOW.................................................. 4-67
4.6.17 LDFCALIBRATION FOR VOLTAGE RANGE HIGH .................................................4-69

x M380056-01 Rev L
4.6.18 CURRENT CALIBRATION FOR VOLTAGE RANGE LOW ..........................................4-71
4.6.19 CURRENT CALIBRATION FOR VOLTAGE RANGE HIGH..........................................4-74
4.6.20 HALL CALIBRATION FOR VOLTAGE RANGE LOW (5KHZ UNIT)............................4-77
4.6.21 HALL CALIBRATION FOR VOLTAGE RANGE HIGH (5KHZ UNIT)...........................4-80
4.6.22 HALL CALIBRATION FOR VOLTAGE RANGE LOW (1.2KHZ UNIT).........................4-83
4.6.23 HALL CALIBRATION FOR VOLTAGE RANGE HIGH (1.2KHZ UNIT)........................4-86
SECTION 5 FIXED POWER DC POWER SUPPLY.............................5-1
5.1 GENERAL DESCRIPTION........................................................5-1
5.2 FEATURES ...............................................................................5-2
5.2.1 GENERAL FEATURES............................................................................................5-2
5.2.2 ACCESSORIES LIST...............................................................................................5-2
5.2.3 CONTROLS AND INDICATORS................................................................................5-3
5.3 SPECIFICATIONS.....................................................................5-5
5.3.1 PRODUCT MATRIX................................................................................................5-5
5.3.2 OUTPUT CHARACTERISTICS .................................................................................5-5
5.3.3 SUPERVISORY CHARACTERISTICS........................................................................5-6
5.3.4 GENERAL CHARACTERISTICS ...............................................................................5-7
5.3.5 INPUT/OUTPUT CONNECTIONS .............................................................................5-7
5.3.6 COMMAND SETS/DRIVERS ...................................................................................5-8
5.3.7 MECHANICAL CHARACTERISTICS..........................................................................5-8
5.3.8 ENVIRONMENTAL CHARACTERISTICS....................................................................5-9
5.3.9 REGULATORY AGENCY COMPLIANCE .................................................................5-10
5.4 INSTALLATION.......................................................................5-11
5.4.1 INITIAL INSPECTION.............................................................................................5-11
5.4.2 LOCATION CONSIDERATIONS..............................................................................5-11
5.4.3 INSTALLATION.....................................................................................................5-12
5.4.4 INPUT POWER REQUIREMENTS ..........................................................................5-13
5.4.5 AC/DCINPUT OVERCURRENT PROTECTION ......................................................5-16
5.4.6 AC/DCINPUT DISCONNECT DEVICE ..................................................................5-16
5.4.7 CONNECTORS....................................................................................................5-16
5.4.8 WIRE SELECTION ...............................................................................................5-21
5.5 OPERATION ...........................................................................5-23
5.5.1 CONTROLS AND INDICATORS..............................................................................5-24
5.5.2 MODES OF OPERATION ......................................................................................5-25
5.5.3 LOAD CONNECTION CONFIGURATIONS...............................................................5-25
5.5.4 DEFAULT OPERATIONAL CONDITIONS.................................................................5-26
5.5.5 INITIAL FUNCTIONAL TESTS.................................................................................5-27
5.6 CALIBRATION.........................................................................5-28
5.6.1 SCOPE ...............................................................................................................5-28
5.6.2 RECOMMENDED CALIBRATION EQUIPMENT ........................................................5-28
5.6.3 CALIBRATION SETUP ..........................................................................................5-28
5.6.4 CALIBRATION PROCEDURE.................................................................................5-30
5.6.5 MODULE SETUP .................................................................................................5-31

M380056-01 Rev L xi
5.7 PERFORMANCE VERIFICATION...........................................5-32
5.7.1 INTRODUCTION...................................................................................................5-32
5.7.2 REQUIRED TESTEQUIPMENT............................................................................. 5-32
5.7.3 MEASUREMENT SETUP ......................................................................................5-33
5.7.4 OUTPUT VOLTAGE ACCURACY........................................................................... 5-33
5.7.5 OUTPUT VOLTAGE LINE PLUS LOAD REGULATION..............................................5-34
5.7.6 OUTPUT VOLTAGE RIPPLE AND NOISE ............................................................... 5-34
5.7.7 VOLTAGE ON/OFF SEQUENCING........................................................................5-34
SECTION 6 DC POWER SUPPLIES .................................................. 6-1
6.1 GENERAL DESCRIPTION ........................................................6-1
6.2 FEATURES................................................................................6-2
6.2.1 GENERAL FEATURES ........................................................................................... 6-2
6.2.2 ACCESSORIES LIST.............................................................................................. 6-3
6.2.3 CONTROLS AND INDICATORS................................................................................ 6-3
6.3 SPECIFICATIONS.....................................................................6-6
6.3.1 PRODUCT MATRIX................................................................................................ 6-7
6.3.2 OUTPUT CHARACTERISTICS................................................................................. 6-7
6.3.3 MEASUREMENT..................................................................................................6-10
6.3.4 SUPERVISORY CHARACTERISTICS...................................................................... 6-10
6.3.5 GENERAL CHARACTERISTICS............................................................................. 6-11
6.3.6 INPUT/OUTPUT CONNECTIONS...........................................................................6-12
6.3.7 COMMAND-SETS/DRIVERS.................................................................................6-14
6.3.8 MECHANICAL CHARACTERISTICS........................................................................ 6-14
6.3.9 ENVIRONMENTAL CHARACTERISTICS .................................................................6-15
6.3.10 REGULATORY AGENCY COMPLIANCE.................................................................6-16
6.4 INSTALLATION.......................................................................6-17
6.4.1 INTRODUCTION...................................................................................................6-17
6.4.2 INITIAL INSPECTION.............................................................................................6-17
6.4.3 LOCATION CONSIDERATIONS..............................................................................6-17
6.4.4 INSTALLATION.....................................................................................................6-18
6.4.5 INPUT POWER REQUIREMENTS.......................................................................... 6-19
6.4.6 AC/DCINPUT OVERCURRENT PROTECTION...................................................... 6-22
6.4.7 AC/DCINPUT DISCONNECT DEVICE..................................................................6-22
6.4.8 CONNECTORS....................................................................................................6-23
6.4.9 WIRE SELECTION...............................................................................................6-37
6.5 OPERATION............................................................................6-39
6.5.1 INTRODUCTION...................................................................................................6-39
6.5.2 CONTROLS AND INDICATORS.............................................................................. 6-40
6.5.3 MODES OF OPERATION......................................................................................6-41
6.5.4 LOAD CONNECTION CONFIGURATIONS ...............................................................6-44
6.5.5 DEFAULT OPERATIONAL CONDITIONS ................................................................6-51
6.5.6 INITIAL FUNCTIONAL TESTS ................................................................................6-51
6.6 CALIBRATION.........................................................................6-58
6.6.1 SCOPE............................................................................................................... 6-58

xii M380056-01 Rev L
6.6.2 RECOMMENDEDCALIBRATIONEQUIPMENT........................................6-59
6.6.3 CALIBRATIONSETUP...................................................................................6-59
6.6.4 OUTPUTVOLTAGEPARAMETERCALIBRATION ...................................6-60
6.6.5 OUTPUTCURRENTPARAMETERCALIBRATION...................................6-62
SECTION 7 ACTIVE LOADS...............................................................7-1
7.1 GENERAL DESCRIPTION........................................................7-1
7.1.1 LOW POWER ACTIVE LOAD (LPAL)......................................................................7-2
7.1.2 HIGH POWER ACTIVE LOAD (HPAL)....................................................................7-2
7.2 FEATURES ...............................................................................7-2
7.2.1 GENERAL FEATURES............................................................................................7-2
7.2.2 ACCESSORIESLIST .......................................................................................7-3
7.2.3 CONTROLSANDINDICATORS.....................................................................7-3
7.2.4 PROGRAMMABLE FUNCTIONS...............................................................................7-7
7.2.5 READBACK FUNCTIONS........................................................................................7-7
7.3 SPECIFICATIONS.....................................................................7-7
7.3.1 PRODUCT MATRIX................................................................................................7-7
7.3.2 INPUT CHARACTERISTICS .....................................................................................7-8
7.3.3 SUPERVISORY CHARACTERISTICS........................................................................7-9
7.3.4 GENERAL CHARACTERISTICS .............................................................................7-10
7.3.5 COMMAND SETS/DRIVERS .................................................................................7-11
7.3.6 MECHANICAL CHARACTERISTICS........................................................................7-11
7.3.7 ENVIRONMENTAL CHARACTERISTICS..................................................................7-12
7.4 INSTALLATION.......................................................................7-13
7.4.1 INITIAL INSPECTION.............................................................................................7-13
7.4.2 LOCATION CONSIDERATIONS...............................................................................7-13
7.4.3 INSTALLATION.....................................................................................................7-14
7.4.4 INPUT POWER REQUIREMENTS ..........................................................................7-15
7.4.5 AC/DCINPUT OVERCURRENT PROTECTION ......................................................7-15
7.4.6 AC/DCINPUT DISCONNECT DEVICE ..................................................................7-15
7.4.7 CONNECTORS....................................................................................................7-16
7.4.8 WIRE SELECTION ...............................................................................................7-22
7.5 OPERATION ...........................................................................7-24
7.5.1 CONTROLS AND INDICATORS..............................................................................7-25
7.5.2 MODES OF OPERATION ......................................................................................7-26
7.5.3 LOAD CONNECTION CONFIGURATION .................................................................7-26
7.5.4 DEFAULT OPERATIONAL CONDITIONS.................................................................7-27
7.5.5 INITIAL FUNCTIONAL TESTS.................................................................................7-28
7.6 CALIBRATION.........................................................................7-30
7.6.1 SCOPE ...............................................................................................................7-30
7.6.2 RECOMMENDED CALIBRATION EQUIPMENT ........................................................7-30
7.6.3 CALIBRATION SETUP ..........................................................................................7-31
7.6.4 CALPOT CALIBRATION FOR HIGH POWER ACTIVE LOAD (HPAL)........................7-32
7.6.5 HPALHIGH RANGE CURRENT CALIBRATION .....................................................7-34
7.6.6 HPALLOW RANGE CURRENT CALIBRATION......................................................7-36

M380056-01 Rev L xiii
7.6.7 HPALLOW RANGE CURRENT CALIBRATION......................................................7-37
7.6.8 HPALVOLTAGE CALIBRATION –PART IOF V....................................................7-38
7.6.9 HPALVOLTAGE CALIBRATION –PART IIOF V...................................................7-39
7.6.10 HPALVOLTAGE CALIBRATION –PART IIIOF V..................................................7-40
7.6.11 HPALVOLTAGE CALIBRATION –PART IVOF V.................................................. 7-41
7.6.12 HPALVOLTAGE CALIBRATION –PART VOF V...................................................7-42
7.6.13 HPALRESISTANCE CALIBRATION –PART IOF V...............................................7-43
7.6.14 HPALRESISTANCE CALIBRATION –PART IIOF V.............................................. 7-45
7.6.15 HPALRESISTANCE CALIBRATION –PART IIIOFV..............................................7-47
7.6.16 HPALRESISTANCE CALIBRATION –PART IVOF V.............................................7-49
7.6.17 HPALRESISTANCE CALIBRATION –PART VOF V.............................................. 7-51
7.6.18 HPALIAIBOARD CALIBRATION.........................................................................7-53
7.6.19 LPALCALPOT CALIBRATION.............................................................................7-55
7.6.20 CURRENT CALIBRATION FOR LPAL.................................................................... 7-57
7.6.21 LPALLOW RANGE CURRENT CALIBRATION ......................................................7-60
7.6.22 LPALVOLTAGE CALIBRATION –PARTIOF V................................................... 7-62
7.6.23 LPALVOLTAGE CALIBRATION –PART IIOF V....................................................7-64
7.6.24 LPALVOLTAGE CALIBRATION –PARTIIIOF V.................................................7-66
7.6.25 LPALVOLTAGE CALIBRATION –PART IVOF V...................................................7-68
7.6.26 LPALVOLTAGE CALIBRATION –PART VOF V.................................................... 7-70
7.6.27 LPALRESISTANCE CALIBRATION –PART IOF V................................................7-72
7.6.28 LPALRESISTANCE CALIBRATION –PART IIOF V............................................... 7-74
7.6.29 LPALRESISTANCE CALIBRATION –PART IIIOF V.............................................. 7-76
7.6.30 LPALRESISTANCE CALIBRATION –PART IVOF V.............................................. 7-78
7.6.31 LPALRESISTANCE CALIBRATION PART VOF V.................................................7-80
7.6.32 LPALIAIBOARDCALIBRATION.................................................................. 7-82

xiv M380056-01 Rev L
List of Tables
Table 1 1. Module Complement................................................................................................1-6
Table 1 2. Asset Physical Characteristics ................................................................................1-9
Table 2 1. Input Power Allocation...........................................................................................2-14
Table 2 2. Module Backplane Slot Connections..................................................................... 2-16
Table 2 3. Mainframe Input Current Demand.........................................................................2-16
Table 2 4. J5 AC/DC Input Connector Pinout.........................................................................2-20
Table 2 5. GND, Safety Ground Stud.....................................................................................2-20
Table 2 6. J1 DIGITAL CTRL OUT Connector Pinout............................................................2-22
Table 2 7. J2 DIGITAL CTRL IN Connector Pinout................................................................2-24
Table 2 8. J3 ANALOG CTRL OUT Connector Pinout........................................................... 2-25
Table 2 9. J4 ANALOG CTRL IN Connector Pinout...............................................................2-26
Table 2 10. Mainframe Connector Terminations....................................................................2-27
Table 2 11. Wire Data.............................................................................................................2-28
Table 3 1. Control Connector Pinout......................................................................................3-15
Table 4 1. Input Power Allocation...........................................................................................4-19
Table 4 2. AC Output Connector Pinout.................................................................................4-22
Table 4 3. Interface Connector Pinout....................................................................................4-24
Table 4 4. Wire Data...............................................................................................................4-25
Table 5 1. Mainframe Connector and Power Allocation Information...................................... 5-15
Table 5 2. FPDC Interface Connector Pinout.........................................................................5-18
Table 5 3. FPDC DC Output Connector Pinout......................................................................5-20
Table 5 4. Wire Data...............................................................................................................5-22
Table 5 5. Calibration Power Connector.................................................................................5-29
Table 5 6. Load Resistors.......................................................................................................5-33
Table 5 7. Output Voltage Accuracy....................................................................................... 5-33
Table 5 8. Line and Load Regulation......................................................................................5-34
Table 5 9. Ripple and Noise ...................................................................................................5-34
Table 6 1. Mainframe Input and Power Allocation Information ..............................................6-21
Table 6 2. RFP-D1016-021-XXXX Interface Connector Pinout.............................................6-24
Table 6 3. RFP-D1065-5A1-XXXX Interface Connector Pinout............................................. 6-26
Table 6 4. RFP-2033-030-XXXX Interface Connector Pinout................................................ 6-28
Table 6 5. RFP-2450-2A3-XXXX Interface Connector Pinout................................................6-30
Table 6 6. RFP-D1016-021-XXXX DC Output Connector Pinout.......................................... 6-32
Table 6 7. RFP-D1065-5A1-XXXX DC Output Connector Pinout.......................................... 6-33
Table 6 8. RFP-2033-030-XXXX DC Output Connector Pinout.............................................6-34
Table 6 9. RFP-2450-2A3-XXXX DC Output Connector Pinout.............................................6-35
Table 6 10. Wire Data.............................................................................................................6-37
Table 6 11. Recommended Calibration Equipment................................................................6-59
Table 7 1. Input Power Allocation...........................................................................................7-18
Table 7 2. Interface Connector Pinout....................................................................................7-20
Table 7 3. DC Input Pinout and Wire Information...................................................................7-21
Table 7 4. Wire Data...............................................................................................................7-23

M380056-01 Rev L xv
List of Figures
Figure 1 1. Front View Mainframe with Module Installation......................................................1-4
Figure 1 2. Mainframe Backplane.............................................................................................1-4
Figure 1 3. Mainframe Exterior Rear.........................................................................................1-5
Figure 2 1. Mainframe Profile with Dimensions ........................................................................2-9
Figure 2 2. Mainframe Top View with Dimensions....................................................................2-9
Figure 2 3. Module Installation................................................................................................2-11
Figure 2 4. Input Power Distribution (Slot 1 at top is left-most slot of Mainframe front view, as in
Figure 2 5)...............................................................................................................................2-12
Figure 2 5. Slot Numbering Assignment, Empty Mainfram Front View..................................2-13
Figure 2 6. Mainframe Rear Panel..........................................................................................2-18
Figure 2 7. J5 AC/DC Input Connector, Mainframe Rear Panel View....................................2-20
Figure 2 8. J1 Digital Control OutputConnector, Mainframe Rear Panel View.......................2-21
Figure 2 9. J2 Digital Control Input Connector, Mainframe Rear Panel View........................2-23
Figure 2 10. J3 Analog Control Output Connector, Mainframe Rear Panel View..................2-25
Figure 2 11. J4 Analog Control Input Connector, Mainframe Rear Panel View.....................2-26
Figure 3 1. ReFlex Power™ Controller Front............................................................................3-4
Figure 3 2. ReFlex Power™ Controller Rear............................................................................3-5
Figure 3 3. Module Installation................................................................................................3-12
Figure 3 4. Interface Connector, Front Panel View, and Interface ConnectorWiring Diagram..........3-15
Figure 3 5. RFPC Front Panel Controls, Indicators, and Connectors.....................................3-18
Figure 3 6. Slot Numbering Assignment, Empty Mainframe Front View ...............................3-20
Figure 4 1. ACPS Module Front Panel (875VA).......................................................................4-4
Figure 4 2. Rear View of Typical AC Supply Module................................................................4-5
Figure 4 3. Power Limits of AC Supply Module ........................................................................4-6
Figure 4 4. Module Installation (1-U-wide shown)...................................................................4-17
Figure 4 5. Slot Numbering Assignments, Empty Mainframe Front View..............................4-18
Figure 4 6. ACPS Output Connector, Front Panel View, and Wiring Diagram.......................4-22
Figure 4 7. Interface Connector, Front Panel View, and Wiring Diagram..............................4-24
Figure 4 8. ACPS Front Panel.................................................................................................4-28
Figure 4 9. CV and CC Regulation..........................................................................................4-30
Figure 4 10. Standalone Output Configuration .......................................................................4-32
Figure 4 11. Parallel Output Configuration..............................................................................4-34
Figure 4 12. Multiphase Output Configuration with Wye Load Connection............................4-36
Figure 4 13. Multi-phase Output Configuration with Delta Load Connection .........................4-37
Figure 4 14. Calibration Instrumentation Setup .....................................................................4-45
Figure 5 1. FPDC Front View....................................................................................................5-3
Figure 5 2. Rear View of Typical DC Supply Module................................................................5-4
Figure 5 3. Module Installation (1-U wide example)................................................................5-13
Figure 5 4. Slot Numbering Assignments, Empty Mainframe Front View...............................5-14
Figure 5 5. FPDC Interface Connector, Front Panel View, and Wiring Diagram....................5-18
Figure 5 6. FPDC DC Output Connector, Front Panel View, and Wiring Diagram.................5-19
Figure 5 7. FPDC Indicators and Connectors.........................................................................5-24
Figure 5 8. Each Output Voltage Configuration......................................................................5-26
Figure 6 1. ReFlex Power™ DC Front Panel (16-20 single-width model shown) ....................6-4
Figure 6 2. ReFlex Power™ DC Front Panel (450-2 double-width model shown)...................6-5
Figure 6 3. Typical Rear View (single-width model shown)......................................................6-6
Figure 6 4. Module Installation (single-width module shown).................................................6-19
Figure 6 5. RFP-D1016-021-XXXX Interface Connector, Front Panel View, and Wiring Diagram.........6-24
Figure 6 6. RFP-D1065-5A1-XXXX Interface Connector, Front Panel View, and Wiring Diagram.........6-26
Figure 6 7. RFP-2033-030-XXXX Interface Connector, Front Panel View, and WiringDiagram............6-28
Figure 6 8. RFP-2450-2A3-XXXX Interface Connector, FrontPanel View, and Wiring Diagram............6-30

xvi M380056-01 Rev L
Figure 6 9. RFP-D1016-021-XXXX DC Output Connector, Front Panel View andWiring Diagram.......6-31
Figure 6 10. RFP-D1065-5A1-XXXX DC Output Connector, Front Panel View, and WiringDiagram...6-32
Figure 6 11. RFP-2033-030-XXXX DC Output Connector, Front Panel View, andWiring Diagram.......6-34
Figure 6 12. RFP-2450-2A3-XXXX DC OutputConnector, Front Panel View, andWiring Diagram......6-35
Figure 6 13. Programmable DC Module Front Panel (RFP-D1065-5A1-XXXX shown)........ 6-40
Figure 6 14. CV and CC Regulation.......................................................................................6-43
Figure 6 15. Standalone Output Configuration.......................................................................6-45
Figure 6 16. Parallel Output Configuration.............................................................................6-46
Figure 6 17. Series Output Configuration...............................................................................6-48
Figure 6 18. Series/Parallel Output Configuration..................................................................6-50
Figure 6 19. Calibration Instrumentation Setup..................................................................... 6-59
Figure 7 1. LPAL (375W) Front Panel...................................................................................... 7-4
Figure 7 2. HPAL (750W) Front Panel......................................................................................7-5
Figure 7 3. Typical Active Load Rear Panel.............................................................................7-6
Figure 7 4. Module Installation (example shows 1-U-wide power supply)............................. 7-15
Figure 7 5. Slot Numbering Assignment, Empty Mainframe Front View................................7-17
Figure 7 6. Interface Connector, Front Panel View, and Wiring Diagram.............................. 7-20
Figure 7 7. DC Input Connector and Wiring Diagram............................................................. 7-21
Figure 7 8. Active Load Front Panel (375W shown)...............................................................7-25
Figure 7 9. Standalone Input Configuration............................................................................7-27