AMF Accupan High Speed Bun System User manual

ACCUPAN HIGH
SPEED BUN SYSTEM
Design Innovations
•Extrusion Divider offers the most accurate scaling available
with superior product quality
•Hinged Spiral tunnel Rounder Bars with gas spring assist
for improved rounding symmetry and offering easier access
for sanitation and maintenance, while eliminating sticking
•Servo Rotary Gate precisely times transfer between the zig-
zag and the proofer tray at high production speeds
and eliminates high maintenance associated with
pneumatic actuators
•Electronic synchronization between the divider and proofer
allows accurate timing without high maintenance
chain or shaft drives
•Magnetic Pan Indexing provides the non-stop precision
required for high-speed production and eliminates the
mechanical indexer assembly, reducing maintenance costs
and opening up the panning area for easy access
Design Flexibility
•The Accupan High Speed can handle a variety of
production requirements with 4, 6, and 8-across
configurations
•A variety of layout configurations including standard and
reverse feed, right or left hand controls, and multiple
proofer configurations allows the Accupan High Speed to
fit in most production layouts
•The Latest Automated Technology for High Speed Bun
and Roll Production
•Design Flexibility for Optimal Performance on a Variety
of Products
Features &
Benefits
Shown with optional equipment

The Accupan High Speed Bun System is
supplied with two Nema 4 rated operator control
stations :
•On the side of the tower
•At the moulder
Allen Bradley PanelView® 1000 keypad operator
interface with alarm messages and recipe
management on operator panel to control :
•Divider
•Rounder belt speed
•Rotary gate speed
•Pulse zig-zag flour sifter speed
•Proofer speed
•Sheeter roller speed
•Moulder belt speed
•Pulse moulder sifter speed
•Hot dog gate phasing and speed
•Magnetic pan indexer
•Flour recovery (if so equipped)
Allen Bradley pushbuttons operator panel for :
•Two-button start
•Stop
•Emergency stop
•Master relay control
NEMA 12 remote electrical enclosure (stainless steel)
including :
•Main disconnect switch
•Full voltage magnetic NEMA rated starters
•Allen Bradley 5/04 PLC
•Toshiba inverters
•Designed and manufactured in accordance with BISSC
quality and sanitation standards
•Heavy duty stainless steel frame for durability and
corrosion resistance
• Poly slick rounder belt
• Hinged rounder bar frame with gas spring assist
•NEW spiral tunnel rounder bars
•Direct drive rounder belt
•Cantilevered rounder frame design for quick
belt changes
•Adjustable feet with lagging capability
•Independently driven UHMW kicker roller
•UHMW zig-zag board and lane guides
•Servo driven rotary gate dough ball transfer system
•Pneumatic pulse sifter with linear motion at zig zag
and moulder areas
• Stainless steel flour catch pan with integral design to
zig-zag for flour containment and recycling
• Heavy duty proofer trays with stainless steel frame,
non-stick analytic plastic snap-in trays
•Four 10’ section stainless steel tubular frame proofer in
either stretched or stacked configuration
•Slide-out lightweight poly proofer catch pans,
interlocked for safety
•Punched stainless steel proofer side panel
•Single action flapper gate controls the drop from the
proofer into the sheeter
•6” diameter sheeter rollers
•Open design sheeter drive for easy maintenance
•Cantilevered moulder belt frame design for easy
belt access
• Synthetic/cotton-topped moulder belt for flour retention
and stretch resistance
•Pneumatic driven hot dog gates with PLC control for
on-the-fly adjustment
•Magnetic pan indexer for precise panning even at high
production speeds
Electrical
Features
Mechanical
Features
ACCUPAN HIGH SPEED BUN SYSTEM
Operator Interface Panel
Hinged Rounder Bars with
Gas Spring Assist
Servo Rotary Gate
Magnetic Pan Indexer

•Reverse axis rounder
•Chilled rounder bed
•Additional proofer sections
•CE confirmed electrical package
•Panel modem option
•Product memory increase for over 40 products
•Panel air conditioner in lieu of exair panel cooler
•UHMW moulder board assemblies
•Twin roll cutter
•Zig-zag vacuum flour reclaim system with
stainless steel flour catch pan with integral design
to zig-zag for flour containment and recycling
•Pan dust collector
•Accupan four point flour reclaim system
•Magnetic pan pre-indexer conveyor
•Additional stainless steel proofer support legs
•Roll imprinters
•Pan shakers
•Bun seeders
•Additional machine manuals
•Tool kit
•Spare parts kit
Available Divider Speed Maximum* Scalling
Configuration Type Range Throughput Range
(Cuts per
minute) (lbs./hr.)
Accupan High Speed 4 4 across HBD 40-135* 7,500* 7/8- 6 oz*
Accupan High Speed 6 6 across HBD 40-135* 11,000* 7/8- 6 oz*
Accupan High Speed 8 8 across HBD 40-135* 15,000* 7/8- 6 oz*
*Throughput, maximum speed, and scaling range are dependant on several factors including dough condition,
product configuration and other associated equipment.
ACCUPAN HIGH SPEED BUN SYSTEM
Specifications
Options
High Speed Bun Divider

For more information please call
your Account Manager or 1-800-BAKERS-1.
Headquarters
AMF Bakery Systems
2115 West Laburnum Avenue
Richmond, Virginia 23227
1-800-225-3771 or 804-355-7961
FAX: [phone]
www.amfbakery.com [e-mail]
European operation
West Park Ring Road
Leeds LS16 6QQ England
Tel.: [phone]
Fax: [phone]
ACCUPAN HIGH SPEED BUN SYSTEM
11/2005
AMF’s continuing engineering is constantly improving product performance. Consequently machinery specifications are subject to change without notice.
Dimensional
Drawing